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Multiquip DCA-70SSJU manual

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Table of contents for the manual

  • Page 1

    P AR TS AND OPERA TION MANUAL MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com      www:multiquip.com OPERA TION AND P AR TS MANUAL MQ P[...]

  • Page 2

    P A GE 2 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03)[...]

  • Page 3

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 3 1 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP ARTMENT 800-421-1244 F AX: 310- 537-4259 TECHNICAL ASSIST ANCE 800-478-1[...]

  • Page 4

    P A GE 4 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) T ABLE OF CONTENTS COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA WINGS WINGS WINGS WINGS WINGS Name Plate And Decals ............................................ 64-65 Generator Assembly ............................................[...]

  • Page 5

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 5 1 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒[...]

  • Page 6

    P A GE 6 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MU J S S 0 7 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o [...]

  • Page 7

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 7 1 DCA-70SSJU SERIES — DIMENSIONS (T OP , SIDE AND FR ONT) Figure 1. Dimensions[...]

  • Page 8

    P A GE 8 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA70SSJU Series WHISPER W A TT™ GENERA T OR. Bef ore using this GENERA T OR, ensure that the operating individual h[...]

  • Page 9

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 9 1 Accidental Starting AL W A YS place the engine ON/OFF switch in the OFF position, when the trowel is not in use. Over Speed Conditions NEVER tamper with the factory settings of the engine gov er nor or settings. P ersonal injur y and damage to the engine or eq[...]

  • Page 10

    P A GE 10 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — R ULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : F ailure to follo w instr uctions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel [...]

  • Page 11

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 11 1 DCA-70SSJU SERIES — R ULES FOR SAFE OPERA TION ■ Backfeed to a utility system can cause electrocution and or proper ty damage. DO NO T connect to any b uilding's electr ical system except through an approved device or after building main s witch is o[...]

  • Page 12

    P A GE 12 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU— R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Se v ere engine damage ma y occur . ■ AL W A YS ser vice air cleaner frequently to pre v ent engine malfunction. ■ AL W A YS disconnect the negative batter y ter minal[...]

  • Page 13

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 13 1 Emergencies ■ AL W A Y S know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a phone on the job site . Also know the[...]

  • Page 14

    P A GE 14 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Figure 2. T ypical Generator Grounding Application DCA-70SSJU— INST ALLA TION[...]

  • Page 15

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 15 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the e[...]

  • Page 16

    P A GE 16 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 4) that suppor ts the generator and the to wing v ehicle are in good operating condition and both units are mechanically sou[...]

  • Page 17

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 17 1 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The ser vice and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will e[...]

  • Page 18

    P A GE 18 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — TRAILER SPECIFICA TIONS s n o i t a c i f i c e p S r e l i a r T . 2 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R [...]

  • Page 19

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 19 1 DCA-70SSJU SERIES — TRAILER SPECIFICA TIONS ) t ' n o C ( s n o i t a c i f i c e p S . 2 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A[...]

  • Page 20

    P A GE 20 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) The DCA-70SSJU Series generator is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance information. The illustration belo w and on the preceding page show the decals as they appear on the machine. Sho[...]

  • Page 21

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 21 1 DCA-70SSJU SERIES — GENERA T OR DECALS[...]

  • Page 22

    P A GE 22 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — GENERAL INFORMA TION DCA-70SSJU Series Familiarization Generator The MQ P ower Model DCA-70SSJU Series is a 26 kW generator (Figure 4) that is designed as a high quality por table (requires a tr ailer f or transpor t) power source f[...]

  • Page 23

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 23 1 DCA-70SSJU SERIES — MAJOR COMPONENTS Figure 4. Major Components 3 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y[...]

  • Page 24

    P A GE 24 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-70SSJU Series " Generator Control Panel " (Figure 5). 1. Main Circuit Breaker – This three-pole, 175 amp main breaker is pro[...]

  • Page 25

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 25 1 DCA-70SSJU SERIES — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-70SSJU - " Engine Operating Panel " (Figure 6), up to S/N 73002140 . 1. Panel Light – Normally used in dark areas or at night time.[...]

  • Page 26

    P A GE 26 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Figure 7. Engine Operating Panel From S/N 73002141~ DCA-70SSJU SERIES — ENGINE OPERA TING P ANEL[...]

  • Page 27

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 27 1 DCA-70SSJU SERIES — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-70SSJU2 " Engine Operating Panel " (Figure 7) from S/N 73002141~ . 1. Panel Light – Normally used in dark areas or at night time. W[...]

  • Page 28

    P A GE 28 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following:  Three (3) 240V output receptacles, 50 amp  Three (3) Circuit Breakers 240V @50 amps  T wo (2) 120V GFCI receptacles , 20 amp  T w[...]

  • Page 29

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 29 1 120 V A C GFCI Receptacles There are two 120 V A C , 20 amp GFCI (Duple x Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit[...]

  • Page 30

    P A GE 30 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the UVWO terminal lugs or the convienience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator .[...]

  • Page 31

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 31 1 DCA-70SSJU SERIES — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment[...]

  • Page 32

    P A GE 32 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Generator Output V oltages A wide range of voltages are available to supply voltage for many diff erent applications. V oltages are selected by using the v oltage selector s witch (Figure 15). T o obtain some of the v oltages as listed in T ab le 6 (see [...]

  • Page 33

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 33 1 GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly re- lated to the voltage being supplied at either the UVWO ter- minals or the 3 twist lock auxilliary receptacles. T ables 9 and 10 sho w what amount of current is av aila[...]

  • Page 34

    P A GE 34 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Figure 21. V oltag e Selector Switch 240/139V Three-Phase Position DCA-70SSJU SERIES — OUTPUT TERMINAL P ANEL CONNECTIONS UVW O T erminal Output V oltages V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at[...]

  • Page 35

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 35 1 Figure 27. V oltag e Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 UVW O T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. UVWO T erminal Lugs 240/139V Three Phase Connec[...]

  • Page 36

    P A GE 36 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — PRE-SETUP Figure 33. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outli[...]

  • Page 37

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 37 1 DCA-70SSJU SERIES — PRE-SETUP Refueling Procedure: 1. Level T anks – make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity . See Figure 36. 2. T railer Fuel T ank First –[...]

  • Page 38

    P A GE 38 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — PRE-SETUP 3. NEVER overfill trailer fuel tank – It is impor tant to read the trailer fuel gauge when filling trailer fuel tank. DO NO T wait f or fuel to rise in filler neck (See Figure 38). Figure 38. Full T railer T ank Figure 3[...]

  • Page 39

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 39 1 Coolant (Ethylane Gl ycol [Green] / W ater — 50/50 mix) Use only drinkable tap water . If hard water or w ater with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced. An ant[...]

  • Page 40

    P A GE 40 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or ST ART position. AL W A YS make sure that the ignition s w[...]

  • Page 41

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 41 1 DCA-70SSJU SERIES — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) WARNING: WARNING: WARNING: WARNING: WARNING: The engine's exhaust contains harmful emissions. AL W A YS ha ve adequate ventilation when operating . Direct exhaust away from nearby personne[...]

  • Page 42

    P A GE 42 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) Figure 56. V oltage Adjust Control Knob Figure 57. Ammeter (No Load) 1 3 . The ammeter (Figure 57) will indicate zero amps with no load applied. When a load is applied, the ammeter will in[...]

  • Page 43

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 43 1 Figure 60. Engine T achometer Gauge 16 . The tachometer gauge (Figure 60) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is appro ximately 1800 RPM’ s. 15. The coolant temperature gauge (F[...]

  • Page 44

    P A GE 44 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Figure 66. Auto-Off/Reset-Manual Switch Figure 65. Engine Speed Switch (Low) 23. Set engine speed switch to “ LO W ” (Figure 65). 25. Once the engine is warm and the e ngine is running proper ly , set the engine speed switch to “ HIGH ” (Figure 6[...]

  • Page 45

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 45 1 DCA-70SSJU SERIES — GENERA T OR ST ART -UP PROCEDURE (A UT O MODE) Before connecting this generator to any building’ s electr ical system, a licensed electrician must install an isolation (transfer) switch . Serious injury or death may result without this[...]

  • Page 46

    P A GE 46 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Shutdown Procedure - Engine Controller (S/N 73002141 ~ ) T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit break ers as shown in Figure 45 to the " OFF “ position. 2. Place the engine speed sw[...]

  • Page 47

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 47 1 DCA-70SSJU SERIES — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of po wer , excessive carbon buildup in the combustion chamber and high fuel consumpti[...]

  • Page 48

    P A GE 48 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended:  Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .  Completely drain the oil from the crankcase an[...]

  • Page 49

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 49 1 DCA-70SSJU SERIES — MAINTENANCE T o ensure adequate star ting capability , al ways h ave p o w e r applied to the generator's internal battery c harger . NO T E Figure 75. DCA-45SIU2 Battery Charger & Jacket Water Heater P ower Connections Jac ket [...]

  • Page 50

    P A GE 50 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — TRAILER BRAKES MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 76) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be perio[...]

  • Page 51

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 51 1 Tires/Wheels/Lug Nuts Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or mo[...]

  • Page 52

    P A GE 52 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as fol[...]

  • Page 53

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 53 1 DCA-70SSJU SERIES — TRAILER WIRING DIA GRAM Figure 79. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 54

    P A GE 54 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — GENERA T OR WIRING DIA GRAM Figure 80. Generator Wiring Diagram[...]

  • Page 55

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 55 1 DCA-70SSJU SERIES — ENGINE WIRING DIA GRAM (WITH CONTROLLER) Figure 81. Engine Wiring Diagram (Controller)[...]

  • Page 56

    P A GE 56 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — ENGINE WIRING DIA GRAM (WITH IGNITION SWITCH) Figure 82. Engine Wiring Diagram (with Ignition Switch)[...]

  • Page 57

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 57 1 DCA-70SSJU SERIES — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tab les shown f or diagnosis based on the Engine T roubleshooting (T able 19)[...]

  • Page 58

    P A GE 58 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 9 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i[...]

  • Page 59

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 59 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tab les shown f or diagnosis based on the Engine and Radiator T roubleshooting (T able 20) . If the problem cannot be remedied[...]

  • Page 60

    P A GE 60 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 21 (Engine Controller T roub leshooting) as a basic guide[...]

  • Page 61

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 61 1 NO TE P A GE[...]

  • Page 62

    P A GE 62 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.[...]

  • Page 63

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 63 1 DCA-70SSJU W/JOHN DEERE 4045TF150 DIESEL ENGINE 1 T O 5 UNITS Qty . P/N Description 1 ............ 0601820671 .................. A UT OMA TIC V OL T A GE REGULA T OR 1 ............ 47230107 ...................... KNOB , SELECT OR SWITCH 1 ............ 0601840[...]

  • Page 64

    P A GE 64 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS[...]

  • Page 65

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 65 1 DCA-70SSJU SERIES — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS. NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL, NO TE ........................................................... 1 ............... M15000020 2 M1550000703 DECAL, A UXILLAR Y O[...]

  • Page 66

    P A GE 66 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — GENERA T OR ASSY . GENERA TOR ASSY .[...]

  • Page 67

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 67 1 DCA-70SSJU SERIES — GENERA T OR ASSY . GENERA TOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B5110100602 R O T OR ASSY . .......................... 1 .................... INCLUDE ITEMS W/ * 2 * FIELD ASSY . 1 3 * 8101070033 F A N 1 4 * 0012810030 H[...]

  • Page 68

    P A GE 68 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 69

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 69 1 DCA-70SSJU SERIES — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2213000102 CONTROL BO X .................................... ................ 1 ............ UP TO S/N7301040 1 M2213000122 CONTROL BO X .............[...]

  • Page 70

    P A GE 70 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY . (CONT .)[...]

  • Page 71

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 71 1 DCA-70SSJU SERIES — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY . (CONT . ) NO . P AR T NO . P AR T NAME QTY . REMARKS 29 0601806813 A C V O L TMETER, 260244SJSJ1 ........................ 1 .... UP T O S/N7302695 ........................................[...]

  • Page 72

    P A GE 72 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA TOR ASSY .[...]

  • Page 73

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 73 1 DCA-70SSJU SERIES — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2923200004 ENGINE, JOHN DEERE 4045T ................... 1 ......... S/N7300001 TO S/N7302045 1 M2923200004 ENGINE, JOHN DEERE 4045TF1[...]

  • Page 74

    P A GE 74 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) ENGINE AND RADIA T OR ASSY . DCA-70SSJU SERIES — ENGINE AND RADIA T OR ASSY . (CONT .)[...]

  • Page 75

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 75 1 ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 33 0605515199 HOSE BAND ................................................ 1 ......... S/N7300001 T O S/N7300267 33 0605515201 HOSE BAND ................................................ 1 .[...]

  • Page 76

    P A GE 76 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY .[...]

  • Page 77

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 77 1 ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 60 M2260600024 RELA Y , BRA CKET ........................................ 1 ......... S/N7301311~ 61 0602202597 RELA Y , AL81719 .......................................... 1 ......... S/N[...]

  • Page 78

    P A GE 78 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING ASSY . S/N7300001 T O S/N7302140 S/N73002141~[...]

  • Page 79

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 79 1 DCA-70SSJU SERIES — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1354300304 SLIDE LEVER .................................................... 1 .......... S/N7300001 TO S/N7302140 2 0601840190 KNOB ..[...]

  • Page 80

    P A GE 80 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — ENGINE OPERA TING P ANEL ASSY . (CONT .) ENGINE OPERA TING ASSY . (CONT .) S/N7300001 T O S/N7302140 S/N73002141~[...]

  • Page 81

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 81 1 DCA-70SSJU SERIES — ENGINE OPERA TING P ANEL ASSY . (CONT .) ENGINE OPERA TING ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 17 0601831584 C A P ................................................................... 1 .......... S/N7300001 TO S/N7[...]

  • Page 82

    P A GE 82 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — OUTPUT TERMINAL ASSY . S/N7300061 T O S/N7302140 OUTPUT TERMINAL ASSY .[...]

  • Page 83

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 83 1 DCA-70SSJU SERIES — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8081860103 TERMINAL P ANEL ..................................... 1 ............... S/N7300001 T O S/N7300365 .....................................[...]

  • Page 84

    P A GE 84 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) OUTPUT TERMINAL ASSY . (CONT .) DCA-70SSJU SERIES — OUTPUT TERMINAL ASSY . (CONT .)[...]

  • Page 85

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 85 1 OUTPUT TERMINAL ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 24 M1260700304 BREAKER FITTING CO VER 1 25 0222100150 CUSHION R UBBER 1 26 0016906020 HEX HEAD BOL T 2 27 011206020 RECEPT A CLE, GF5342125V 20A X 2 ....... 2 ............... S/N730000[...]

  • Page 86

    P A GE 86 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 87

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 87 1 DCA-70SSJU SERIES — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 551010280 BA TTER Y ................................................... 1 ............... 627MFD ............................................................[...]

  • Page 88

    P A GE 88 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — MUFFLER ASSY . S/N7300001 T O S/N7300800 S/N7300001 T O S/N7300800 S/N7300001 T O S/N7300800 MUFFLER ASSY .[...]

  • Page 89

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 89 1 DCA-70SSJU SERIES — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602300162 MUFFLER .......................... 1 ................. S/N7300001 T O S/N7300800 1 0602300166 MUFFLER .......................... 1 ................. S/[...]

  • Page 90

    P A GE 90 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 91

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 91 1 DCA-70SSJU SERIES — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2363000102 FUEL T ANK 1 2 0605505070 CA P , FUEL T ANK 1 3 M2363200104 T ANK BAND 2 4 M9310500104 SUPPORTER SHEET 4 5 011008020 HEX HEAD BOL T ............[...]

  • Page 92

    P A GE 92 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — ENCLOSURE ASSY . ENCLOSURE ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLO W [...]

  • Page 93

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 93 1 DCA-70SSJU SERIES — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2413000102 BASE ......................................................... 1 ............... S/N7300001 T O S/N7300003 1 M2413000112 BASE ....................[...]

  • Page 94

    P A GE 94 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA [...]

  • Page 95

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 95 1 DCA-70SSJU SERIES — ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 21 M2443200103 REAR DOOR ....................................... 1 ..................... S/N7300001 T O S/N7300003 21 M2443200123K REAR DOOR .[...]

  • Page 96

    P A GE 96 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) ENCLOSURE ASSY . (CONT .) ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O GOLD THE SERIAL NUMB[...]

  • Page 97

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 97 1 DCA-70SSJU SERIES — ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 38 M2453000503 SIDE DOOR 1 38 M2493400904 ACOUSTIC SHEET 1 39 M2453000603 SIDE DOOR 1 39 M2493401104 ACOUSTIC SHEET 1 40 M2453000703 SIDE DOOR[...]

  • Page 98

    P A GE 98 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) DCA-70SSJU SERIES — R UBBER SEAL ASSY . R UBBER SEAL ASSY . S/N 7300001 T O S/N 7300260[...]

  • Page 99

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 99 1 DCA-70SSJU SERIES — R UBBER SEAL ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901580 R UBBER SEAL 2 2 0229200825 R UBBER SEAL 1 3 0228900670 R UBBER SEAL 1 4 0228901090 R UBBER SEAL 4 5 M2490300004 R UBBER SEAL ..............[...]

  • Page 100

    P A GE 100 — DCA-70SSJU SERIES — OPERA TION AND P ARTS MANU AL (STD) — REV . #5 (06/03/03) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. [...]

  • Page 101

    DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 101 1 NO TE P A GE[...]

  • Page 102

    P AR TS AND OPERA TION MANUAL MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com      www:multiquip.com OPERA TION AND P ARTS MANUAL HERE&[...]