Multiquip DCA-20SPX manual

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #2 (04/14/10) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-20SPX 60 Hz GENERA TOR P ARTS LIST NO . B1871302604[...]

P A GE 2 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Diesel engine exhaust and some of PR OPOSITION 65 W ARNING[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 3 1 NO TE P A GE[...]

P A GE 4 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-20SPX MQ POWER DCA-20SPX MQ POWER DCA-20SPX MQ POWER DCA-20SPX MQ POWER DCA-20SPX WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT TT TT TT TT TM TM [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 5 1 P ARTS ORDERING PR OCEDURES www .mqpo we r .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if differe[...]

P A GE 6 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MX P S 0 2 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g n o i t c e[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 7 1 DCA-20SPX — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 5 3 5 ( . n i 6 0 . 1 2F ) . m m 0 [...]

P A GE 8 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA-20SPX Whisperwatt™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and understands al[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 9 1 DCA-20SPX — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hearing protection. Other impor tant m[...]

P A GE 10 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — RULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-20SPX Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The operator MUST[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 11 1 DCA-20SPX — RULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is familiar with proper saf ety precautions and operation techniques before using generators. NEVER leave the generator unattended, turn off engine when unattended. Unauthorized equipment modificati[...]

P A GE 12 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — RULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulated glo [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 13 1 DCA-20SPX — RULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device. All installations should be performe[...]

P A GE 14 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Check with your local county or state safety towing regulations, in addition to meeting Department of T ranspor tation ( DO T ) Safety T o wing Regulations , bef ore towing your gener ator . CA UTION - FOLLO W T O WING REGULA TIONS ■ The maximum speed for highway tow[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 15 1 NO TE P A GE[...]

P A GE 16 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) The DCA-20SPX generator is equipped with a n umber of safety decals (Figures 2 and 3). These decals are provided f or operator saf ety and maintenance inf ormation. The illustration below and on the preceding page sho w the decals as they appear on the machine. Should [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 17 1 DCA-20SPX — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

P A GE 18 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Figure 4. T ypical Generator Grounding Application DCA-20SPX — INST ALLA TION[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 19 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will no[...]

P A GE 20 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — GENERAL INFORMA TION DCA-20SPX Whisperwatt™ Series F amiliarization Generator The MQ P ower Model DCA-20SPX is a 20 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or tr anspor t) po wer source f or telecom sit[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 21 1 DCA-20SPX — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A l a n i m r e T t u p t u O 2y l b m e s s A s e l c a t p e c e R t u p t u O 3y l b m e s s A r e l [...]

P A GE 22 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) NO TE P A GE[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 23 1 DCA-20SPX — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-20SPX Generator Control Panel (Figure 6). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz. 2. A C Ammeter – Indicates the a[...]

P A GE 24 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Figure 7. Engine Operating Panel DCA-20SPX — ENGINE OPERA TING P ANEL AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 7 6 5 4 3 RPM 0 3000 2000 1000 2 1 8 9[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 25 1 DCA-20SPX — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-20SPX Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate . When the gen[...]

P A GE 26 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Output T erminal F amiliarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ T wo 120/240V output receptacles (CS-6369), 50A ■ ■ ■ ■ ■ T wo auxilliar y circuit breakers , (f or CS-6369), 50A ■ ■ ■ [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 27 1 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . Thes[...]

P A GE 28 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con venience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o protect the o[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 29 1 DCA-20SPX — LO AD APPLICA TION/MAXIMUM AMPERA GE Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the e[...]

P A GE 30 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) UO V T erminal Output V oltages 240/120V output voltages can be obtained using the Output T erminal Lugs .. The voltage regulator (VR) allows the user to increase or decrease the selected voltage. 1Ø 240 Output T erminal Lug V oltages 1. Connect the load wires to the [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 31 1 DCA-20SPX — SETUP Figure 20. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Isuzu Engine Owner&a[...]

P A GE 32 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 22). Figure 22. Only Fill on Level Ground ONL Y! use #2 diesel [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 33 1 Coolant (Antifreeze/Summer Coolant/W ater) ISUZU recommends antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner's Manual for fur ther details. Day[...]

P A GE 34 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RESET position when[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 35 1 Figure 32. Frequency Meter (Hz) 4. The generator's frequency meter (Figure 32) should be displaying the 60 cycle output frequency in HERTZ . 3. V erify that the Engine Running status LED on the MPEC unit (Figure 31) is ON (lit) after the engine has been star ted. Figu[...]

P A GE 36 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) Figure 34. V oltage Adjust Control Knob Figure 35. Ammeter (No Load) 6 . The ammeter (Figure 35) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of curr[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 37 1 1 . P erf or m steps 1 through 5 in the Bef ore Star ting section. 2 . Place the MPEC Control Switc h (Figure 41) in the AU T O position 3. Continue operating the generator as outlined in the Manual Start-up Procedure (star t at step 3). Figure 41. MPEC Contr ol Switch (A [...]

P A GE 38 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Normal Shutdown Procedure T o shutdown the gener ator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 39 to the OFF position. 2. Let the engine cool by running it at low speed for 3-5 minutes with no load applie[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 39 1 DCA-20SPX — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon b uildup in the combustion chamber and high fuel consumption. Change air clea[...]

P A GE 40 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended:  Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .  Completely drain the oil from the crankcase and refill if necessary w[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 41 1 DCA-20SPX — MAINTENANCE T o ensure adequate star ting capability , alwa ys h ave po w er applied to the generator's internal battery c harger . NOTE Figure 43. Battery Charger & Jacket W ater Heater P ower Connections Jac ket W ater Heater and Internal Batter y [...]

P A GE 42 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — TRAILER MAINTENANCE 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim. 9. Tire Ply - The tire ply (la yers) number is r[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 43 1 DCA-20SPX — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 44) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for cracks, kinks,[...]

P A GE 44 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure is t[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 45 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 46. Wheel Lug Nuts Tightening Sequence DCA-20SPX — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be su[...]

P A GE 46 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — TRAILER WIRING DIA GRAM Figure 47. T railer/T owing V ehicle Wiring Diagram[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 47 1 DCA-20SPX — GENERA T OR WIRING DIA GRAM Figure 48. Generator Wiring Diagram[...]

P A GE 48 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — ENGINE WIRING DIA GRAM Figure 49. Engine Wiring Diagram[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 49 1 G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R ? m e t s y s l e u f e h t n i r i A . m e t s y s d e e l B ? m e t s y s[...]

P A GE 50 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t l i f l e u F . e g n a h c r o n a e[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 51 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 17 shown below f or diagnosis of the generator . If the problem cannot be remedied, consult our company's business office or servic[...]

P A GE 52 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 18 (Engine Controller T roubleshooting) as a basic guideline f or troubleshootin[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 53 1 NO TE P A GE[...]

P A GE 54 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the bac k page of the manual if there are any questions . SAMPLE P AR TS L[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 55 1 DCA-20SPX — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-20SPX WHISPER W A TTGENRA T OR W/ISUZU AA-4LE2 DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Description 1 ........[...]

P A GE 56 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX — GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 57 1 DCA-20SPX — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0110100102 ROTOR ASSY . ..................................... 1 ............. INCLUDES ITEMS W/ # 1-1 # FIELD ASSY . ....................................... 1 ............. NO[...]

P A GE 58 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 59 1 DCA-20SPX— ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602120095 T A CHOMETER 1 2 0602122093 OIL PRESSURE GA UGE 1 3 0602123090 WA TER TEMPERA TURE GA UGE 1 4 0602121080 CHARGING AMMETER 1 5 0602125090 FUE[...]

P A GE 60 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— CONTROL BO X ASSY . CONTROL BO X ASSY . (S/N 7800001~7800129)[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 61 1 DCA-20SPX— CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1214003102 CONTROL BO X 1 2 0601870433 CIRCUIT BREAKER 3P , 90 AMPS 1 3 0021004075 MACHINE SCREW 4 4 0601842384 R ESIST OR, 20W 50 OHM 1 5 0027104010 MACHINE SCREW 2 6 06018[...]

P A GE 62 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 63 1 DCA-20SPX— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1923200044 ENGINE, ISUZU AA-4LE2 D A-05 1 1 A 8972249990 F A N B E L T ...................................................... 1 ......... REPLACES P/N 06020[...]

P A GE 64 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 65 1 ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 8 1622014103 DRAIN JOINT 1 3 9 M9200200004 PLUG 1 4 0 0150000018 O-RING 1 4 1 0016906020 HEX HEAD BOL T 2 4 2 0199900600 DRAIN HOSE 1 4 3 0199900500 DRAIN HOSE 1 4 4 0605515106 HOSE BAND 4 4 5 080208[...]

P A GE 66 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . THE P ART NUMBERS LISTED INDICA TE DEF A UL T COLOR OF ORANGE. PLEASE ADD THE FOLLOWING LETTERS AFTER THE P ART NUMBER WHEN ORDERING ANY O THER P AINTED P ANEL TO INDICA TE [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 67 1 DCA-20SPX— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1231700303 TERMINAL P ANEL 1 2 0840312704 OUTPUT TERMINAL BOL T 4 3 0801830604 TIE BOL T 4 4 0039308000 HEX BRASS NUT 8 5 0040008000 SPRING W ASHER 1 2 6 0041408000 PLA[...]

P A GE 68 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 69 1 DCA-20SPX— B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220185 B A TTER Y 1 2 B9310500004 B A TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 B A TTER Y BOL T SET 2 5 0030006000 SPRING W ASHER 2 6 M1348400204 BA TTER Y CA[...]

P A GE 70 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 71 1 DCA-20SPX— MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1330101403 MUFFLER 1 2 0016908020 HEX HEAD BOL T 4 3 M1333201703 EXHA UST PIPE 1 4 0602320100 G A S K E T 1 5 B1333200804 G A S K E T 1 6 0207008000 H E X N U T 4 7 0016908035 HEX HEAD[...]

P A GE 72 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 73 1 DCA-20SPX— FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1363000212 FUEL T ANK 1 2 0605505070 FUEL T ANK CAP 1 3 M1363200004 T ANK BAND 2 4 0805003404 SUPPORTER SHEET 4 5 0016908020 HEX HEAD BOL T 2 6 0207308000 SUPER LOCK NUT 2 7 0222[...]

P A GE 74 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— ENCLOSURE ASSY . ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . THE P ART NUMBERS LISTED INDICA TE DEF A UL T COLOR OF ORANGE. PLEASE ADD THE FOLLOWING LETTERS AFTER THE P ART NUMBER WHEN ORDERING ANY O THER P AINTED P ANEL TO INDICA TE COLOR OF UNI[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 75 1 DCA-20SPX— ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1413002802 BASE 1 2 M1413400004 UNDER CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M1423001802 FRONT FRAME 1 4A M1493104903 ACOUSTIC SHEET 1 5 0016908020 HEX HEAD BOL T 4 6 M1423200304[...]

P A GE 76 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . THE P ART NUMBERS LISTED INDICA TE DEF A UL T COLOR OF ORANGE. PLEASE ADD THE FOLLOWING LETTERS AFTER THE P ART NUMBER WHEN ORDERING ANY OTHER P AINTED P ANEL T O INDI[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 77 1 DCA-20SPX— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 3 M14530030803 SIDE DOOR 1 33 A M1493405604 ACOUSTIC SHEET 1 3 4 M1453003903 SIDE DOOR 1 34 A M1493405704 ACOUSTIC SHEET 1 3 5 M1453004003 SIDE DOOR 1 35 A M149340[...]

P A GE 78 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 79 1 DCA-20SPX— R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901170 R UBBER SEAL 2 2 0228900695 R UBBER SEAL 3 3 0228900725 R UBBER SEAL 1 4 B1491300004 R UBBER SEAL 1 5 0228800325 R UBBER SEAL 1 6 0228900370 R UBBER SEAL 1 7 0228[...]

P A GE 80 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) DCA-20SPX— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 81 1 DCA-20SPX— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1551003203 DECAL : GENERA T OR CONTR OL .................................. 1 ........... B15100320 2 B1551003303 DECAL : ENGINE OPERA TIN[...]

P A GE 82 — DCA-20SPX— OPERA TION AND P ARTS MANU AL — REV . #2 (04/14/10) TERMS AND CONDITIONS OF SALE — P AR TS Eff ectiv e: F ebruar y 22, 2006 P A YM ENT TERMS T erms of payment for par ts are net 30 days. FREIGHT P OLICY All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O [...]

DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 83 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. MQ P ower and the MQ P ower logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written per miss[...]