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Multiquip GA-3.6RZ3 manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2004, MUL TIQUIP INC . MUL TIQUIP P AR TS AND OPERA TION MANUAL Model GA-3.6RZ3 A.C. GENERA TOR MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-[...]

  • Page 2

    P A GE 2 — GA-3.6RZ3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04)[...]

  • Page 3

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP ARTMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP AR TMENT/TECHNICAL ASSIST ANCE 800-478-1244 or 310-537-3700 F AX: 310- [...]

  • Page 4

    P A GE 4 — GA-3.6RZ3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ..................................................... 4 P ar ts Ordering Procedures ....................................... 5 Rules For S[...]

  • Page 5

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Ser vice at one-half of actual freight cost No other [...]

  • Page 6

    P A GE 6 — GA-3.6RZ3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) RULES FOR SAFE OPERA TION CA UTION: F ailure to f ollow instructions in this manual ma y lead to serious injur y or ev en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only . The[...]

  • Page 7

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 7 OPERA TION AND SAFETY DECALS Machine Safety Decals The GA-3.6RZ3 por table generator is equipped with a number of saf ety decals . These decals are provided f or operator safety and maintenance inf or mation. The illustration belo w shows these decals as the[...]

  • Page 8

    P A GE 8 — GA-3.6RZ3 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — SPECIFICA TIONS Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607. The abov e ambien[...]

  • Page 9

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 9 GA-3.6RZ3 — GENERAL INFORMA TION GA-3.6RZ3 F AMILIARIZA TION Generator The Multiquip Model GA-3.6RZ3 generator has been designed as a por table lightw eight power source f or 60 Hz (single- phase) vibrators, lighting facilities, power tools, sermersible pu[...]

  • Page 10

    P A GE 10 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — CONTR OLS AND INDICA T ORS Figure 1. Controls and Indicators[...]

  • Page 11

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 11 GA-3.6RZ3 — INST ALLA TION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around. Also install the generato[...]

  • Page 12

    P A GE 12 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) General Inspection Prior to Operation This generator has been thoroughly inspected and accepted prior to shipment from the f actor y . Howe ver , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred in[...]

  • Page 13

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 13 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the w ay , but without being scre w into the filler hole, verify that the oil leve[...]

  • Page 14

    P A GE 14 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — INSTR UMENT A TION Power Outlets The generator has the following 120/240 volt 60 Hz (single- phase) receptacles. z z z z z Single Phase One Duple x NEMA (GFCI) 5-20R (120V , 20 Amp) One T wist Loc k NEMA L5-30R (120V , 30 Amp) One T wist[...]

  • Page 15

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 15 GA-3.6RZ3 — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Gene[...]

  • Page 16

    P A GE 16 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — OPERA TING INSTR UCTIONS Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position prior to star ting the engine. 2. Ne ver star t the engine with the main circuit break er[...]

  • Page 17

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 17 General Inspection At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Engine Side (Refer to the Engi[...]

  • Page 18

    P A GE 18 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) Generator Storage For storage of the generating set for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the gasoline in the carburetor is completely consumed . z Completely drain the oil from the cran[...]

  • Page 19

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 19 GA-3.6RZ3 — WIRING DIA GRAM GENERA T OR ENGINE[...]

  • Page 20

    P A GE 20 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roublesho[...]

  • Page 21

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 21 GA-3.6RZ3 — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 4 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u o r e w o p t n e i c i f f u s n I s t a e h r e v o d n a " n[...]

  • Page 22

    P A GE 22 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — TR OUBLESHOO TING (GENERA T OR) Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Gen[...]

  • Page 23

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 23 GA-3.6RZ3 — TROUBLESHOO TING (GENERA T OR) ) D E U N I T N O C ( G N I T O O H S E L B U O R T R O T A R E N E G . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S o n e t a r e l e c e d t o n s e o D . " T U P T U O E G A T L[...]

  • Page 24

    P A GE 24 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indicated, this [...]

  • Page 25

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 25 GA-3.6RZ3 — SUGGESTED SP ARE P ARTS GA-3.6RZ3 WITH ROBIN EH-25 ENGINE 1 to 5 Units Qt y . P/ N ........................ Description 1 ............ 0601805327 .......... CIRCUIT BREAKER 1 ............ 0601811031 .......... RECEPT A CLE, GFCI 1 ............[...]

  • Page 26

    P A GE 26 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 27

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 27 GA-3.6RZ3 — GENERA T OR ASSY . GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7911000403 R O T O R ASSY . 1 1-1 7911002003 FIELD COIL ...................................... 1 .............. REPLACES 7661080003 1-2 0601823207 RECTIFIER .......[...]

  • Page 28

    P A GE 28 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 29

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 29 GA-3.6RZ3 — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7911811403 CONTR OL BO X ......................................... 1 ............... REPLACES 7911811413 2 0601850102 GROMMET ...................................[...]

  • Page 30

    P A GE 30 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GA-3.6RZ3 — PIPE FRAME ASSY . PIPE FRAME ASSY .[...]

  • Page 31

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 31 GA-3.6RZ3 — PIPE FRAME ASSY . PIPE FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7915411202A PIPE FRAME ............................... 1 ........ REPLACES 7915411202 2 7915414204 BRACKET 1 3 0017106016 HEX. HEAD BOL T 4 4 7915442103 BASE 2 5 7895[...]

  • Page 32

    P A GE 32 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) NAME PLA TE AND DECALS GA-3.6RZ3 — NAME PLA TE AND DECALS[...]

  • Page 33

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 33 GA-3.6RZ3 — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 * 0800628504 DECAL : GROUND 1 S-1123 2 * 1980680004 DECAL : FUEL COCK 1 S-3704 3 * 7900638204 DECAL : OPERA TING INSTR UCTIONS 1 S-4605 4 * 7910501402 DECAL[...]

  • Page 34

    P A GE 34 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) ROBIN GX240K1 ENGINE — CYLINDER HEAD R OBIN EH-25 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY .[...]

  • Page 35

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 35 CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2541010111 CRANKCASE ............................... 1 ........ INCLS. ITEMS W/ + FROM S/N 1032215 T O 1032214 2541010101 CRANKCASE 1 20# 2461420203 V A L V E GUIDE .............................. 2 [...]

  • Page 36

    P A GE 36 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) CRANKSHAFT & PIST ON ASSY . ROBIN EH-25 ENGINE — CRANKSHAFT & PIST ON ASSY .[...]

  • Page 37

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 37 CRANKSHAFT & PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2542090101 CRANKSHAFT , STD 1IN. KEYED 1 40 0230300170 SP A CER T =0.6 mm 1 0230300180 S P A CER T =0.8 mm 1 0230300190 S P A CER T =1.0 mm 1 50 0021818000 N U T 1 60 0032018000 SPRIN[...]

  • Page 38

    P A GE 38 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) INT AKE & EXHA UST ASSY . ROBIN EH-25 ENGINE — INT AKE & EXHA UST ASSY .[...]

  • Page 39

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 39 INT AKE & EXHA UST ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2543170101 CAMSHAFT ASSY . ........................ 1 .............. INCLUDES ITEMS W/ * 50 2543330103 T APPET 2 60 2543360103 V A L V E SPRING 2 70 2463370113 SPRING RET AINER 2 80 25[...]

  • Page 40

    P A GE 40 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) GO VERNOR ASSY . R OBIN EH-25 ENGINE — GO VERNOR ASSY .[...]

  • Page 41

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 41 GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2544230101 GO VERNOR LEVER 1 20 2464220103 GO VERNOR SHAFT 1 30 2544270101 GO VERNOR ROD 1 40 2544280103 ROD SPRING 1 50 0031306000 CLI P 2 60 0011406250 B O L T & W ASHER 1 70 0186060020 N U T [...]

  • Page 42

    P A GE 42 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) COOLING & ST ARTING ASSY . ROBIN EH-25 ENGINE — COOLING & ST ARTING ASSY .[...]

  • Page 43

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 43 COOLING & ST AR TING ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2545345101 BLOWER HOUSING, BLACK 1 20 2549170303 LABEL TRADE MARK 1 40 0110060020 FLANGE BOL T 5 90 2545270103 HEAD CO VER 1 210 2545020100 RECOIL ST AR TER ASSY . ............. 1 ...[...]

  • Page 44

    P A GE 44 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) CARBURET OR ASSY . ROBIN EH-25 ENGINE — CARB URET OR ASSY .[...]

  • Page 45

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 45 CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 70 2346260401 FUEL PIPE .............................................. 1 .......................... INCLUDES ITEMS W/ # 80 # 0851060230 RUBBER PIPE (6X12X70mm) ............... 1 .....................[...]

  • Page 46

    P A GE 46 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) IGNITION COIL ASSY . AND SP ARK PLUG ROBIN EH-25 ENGINE — IGNITION COIL ASSY . AND SP ARK PLUG[...]

  • Page 47

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 47 IGNITION COIL ASSY . AND SP ARK PLUG NO P AR T NO P AR T NAME QTY . REMARKS 10 2347012108 F L Y WHEEL 1 20 2547013018 IGNITION COIL ................................ 1 ........... REPLACES 2547943011 30 0043506250 B O L T & W ASHER 2 60 0669900217 SWITCH[...]

  • Page 48

    P A GE 48 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) ROBIN EH-25 ENGINE — FUEL STRAINER FUEL STRAINER ASSY .[...]

  • Page 49

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 49 FUEL STRAINER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 0642008900 FUEL STRAINER ASSY . ..... 1 .......... INCLUDES ITEMS W/ # REPLACES 0605510024 10-1 # 0642000220 F IL T E R 1 10-2 # 0642000230 G A S K E T 1 10-3 # 0642001910 CUP (NYLON) 1 10-[...]

  • Page 50

    P A GE 50 — GA-3.6RZ3 A.C. GENERA TOR— P ARTS & OPERA TION MANU AL — REV . #3 (09/03/04) P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of origin. Multiquip’ s responsibility ceases[...]

  • Page 51

    GA-3.6RZ3 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (09/03/04) — PAGE 51 NO TE P A GE[...]

  • Page 52

    P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX Manufactured f or MUL TIQUIP INC. by DENY O[...]