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Multiquip DCA-45SSIU3 manual

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Table of contents for the manual

  • Page 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0 (11/30/05) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-45SSIU3 60 Hz GENERA TOR P ARTS LIST NO . M1870300904[...]

  • Page 2

    P A GE 2 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05)[...]

  • Page 3

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 3 1 © COPYRIGHT 2005, MUL TIQUIP INC . MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written permission. All other trademarks are the property of their r[...]

  • Page 4

    P A GE 4 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — T ABLE OF CONTENTS MQ POWER DCA-45SSIU3 (60 HZ) MQ POWER DCA-45SSIU3 (60 HZ) MQ POWER DCA-45SSIU3 (60 HZ) MQ POWER DCA-45SSIU3 (60 HZ) MQ POWER DCA-45SSIU3 (60 HZ) WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT™ GENER[...]

  • Page 5

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 5 1 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax number ❒ [...]

  • Page 6

    P A GE 6 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — SPECIFICA TIONS s n o i t a c i f i c e p S e n i g n E . 2 e l b a T l e d o MT 1 G J 4 - B B U Z U S I e p y T d e g r a h c o b r u t , n o i t c e j n i t c e r i d , d e l o o c - r e t a w , e l c y C 4 s r e d n i l y C f o . o [...]

  • Page 7

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 7 1 DCA-45SSIU3 (60 Hz) — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 7 7 ( . n i [...]

  • Page 8

    P A GE 8 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) Bef ore using this g enerator , ensure that the operating individual has read and understands all instructions in this manual. Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Message[...]

  • Page 9

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 9 1 DCA-45SSIU3 (60 Hz) — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hearing p[...]

  • Page 10

    P A GE 10 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-45SSIU3 (60 Hz) Whisperwatt ™ Generator General Safety: ■ DO NO T operate or ser vice this equipment before reading this entir[...]

  • Page 11

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 11 1 DCA-45SSIU3 (60 Hz) — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ven DEA TH! T o av oid these[...]

  • Page 12

    P A GE 12 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ U[...]

  • Page 13

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 13 1 Emergencies ■ AL W A YS kno w the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ [...]

  • Page 14

    P A GE 14 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) The DCA-45SSIU3 (60 Hz) Whisperwatt ™ Generator is equipped with a number of saf ety decals (Figures 2 and 3). These decals are pro vided for operator saf ety and maintenance inf or mation. The illustration below and on the preceding page show the decals a[...]

  • Page 15

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 15 1 DCA-45SSIU3 (60 Hz) — GENERA T OR DECALS Figure 3. Generator Decals (Continued)[...]

  • Page 16

    P A GE 16 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) Figure 4. T ypical Generator Grounding Application DCA-45SSIU3 (60 Hz) — INST ALLA TION[...]

  • Page 17

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exha[...]

  • Page 18

    P A GE 18 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — GENERAL INFORMA TION DCA-45SSIU3 Whisperwatt™ Generator F amiliarization The MQ P ower Model DCA-45SSIU3 is a 36 kW , 60 Hz generator (Figure 5) that is designed as a high quality por table (requires a trailer f or transpor t) po we[...]

  • Page 19

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 19 1 DCA-45SSIU3 (60 Hz) — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A l e n a P l a n i m r e T t u p t u O 2y l b m e s s A s e l c a t p e c e R t u [...]

  • Page 20

    P A GE 20 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-45SSIU3 (60 Hz) Whisperwatt™ Generator Control Panel (Figure 6). 1. Main Cir cuit Breaker – This three-pole, 110A main break er is pro[...]

  • Page 21

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 21 1 DCA-45SSIU3 (60 Hz) — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-45SSIU3 (60 Hz) " Engine Operating Panel " (Figure 7). 1. Panel Light - Normally used in dark places or at night. When activated, pane[...]

  • Page 22

    P A GE 22 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 9) is provided with the following: ■ ■ ■ ■ ■ 120/240V output receptacles (3) @ 50 amp ■ ■ ■ ■ ■ Circuit Breakers (3) @ 50 amps, 2-pole ■ ■ ■ ■ ■ 120V G[...]

  • Page 23

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 23 1 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit bre[...]

  • Page 24

    P A GE 24 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Output T erminal Lugs or the con venience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o p[...]

  • Page 25

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 25 1 DCA-45SSIU3 (60 Hz) — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating th[...]

  • Page 26

    P A GE 26 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) V oltage Selector Switch The voltage selector switch (Figure 16) is located above the output ter minal panel’ s Har d Wire Hook-up P anel . I t has been provided for ease of voltage selection. V oltage Selector Switch Loc king Button The voltage selector s[...]

  • Page 27

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 27 1 DCA-45SSIU3 (60 Hz) — GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Output terminal[...]

  • Page 28

    P A GE 28 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) Figure 22. V oltage Selector Switch 240/139V Three-Phase P osition DCA-45SSIU3 (60 Hz) — OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V ar ious output v oltages can be obtained using the Output T erminal Lugs .. The v oltages at the t[...]

  • Page 29

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 29 1 Figure 28. Output T erminal Lugs 3Ø 480/277V Connections 2. Connect the load wires to the Output T erminal Lugs as shown in Figure 28. Figure 30. Output T erminal Lugs 1Ø-240V/120V Connections DCA-45SSIU3 (60 Hz) — OUTPUT TERMINAL P ANEL CONNECTIONS Figure 2[...]

  • Page 30

    P A GE 30 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outline[...]

  • Page 31

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 31 1 DCA-45SSIU3 (60 Hz) — PRE-SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 33). Figure 33. Only Fill on Level Ground [...]

  • Page 32

    P A GE 32 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) Coolant (Isuzu Antifreeze/Summer Coolant/W ater) Isuzu recommends Isuzu Antifreeze/Summer Coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the Isuzu Engine Owner's Manua[...]

  • Page 33

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 33 1 DCA-45SSIU3 (60 Hz) — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition is in the operate or start position. 2. Place a small amount of battery terminal treatment compound around [...]

  • Page 34

    P A GE 34 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) 6. Preheat the engine glow plugs by turning the ignition k ey (Figure 42) to the “ OPERA TION ” position. Figure 43. Pre-Heat Indicator Lamp 8. Let the engine run for 3-5 minutes, listen and check for any abnormal sounds or smells. Check for fuel leaks, [...]

  • Page 35

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 35 1 DCA-45SSIU3 (60 Hz) — GENERA T OR ST ART -UP PROCEDURE Figure 47. Ammeter (No Load) 12. The ammeter (Figure 47) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from t[...]

  • Page 36

    P A GE 36 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) NORMAL SHUT -DO WN T o shutdown the gener ator , use the following procedure: 1. Switch the MAIN , AU X and GFCI circuit break ers (Figure 53) to the “ OFF ” position (no load). Figure 53. Main, A UX. and GFCI Circuit Breakers (OFF) EMERGENCY SHUT -DO WN[...]

  • Page 37

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 37 1 DCA-45SSIU3 (60 Hz) — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon b uildup in the combustion chamber and high fuel consump[...]

  • Page 38

    P A GE 38 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — MAINTENANCE Allow engine to cool when flushing out radiator . Flushing the radiator while hot could cause serious burns from water o r steam. W ARNING - BURN HAZARDS Generator Storage For longe term storage of the generator the follow[...]

  • Page 39

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 39 1 Jac ket W ater Heater and Internal Batter y Char ge r 120 V A C Input Receptacles (OPTIONAL) This generator can be optionally equipped with two 120 V A C , 20 amp input receptacles located on the output terminal panel. The purpose of these receptacles is to prov[...]

  • Page 40

    P A GE 40 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) T railer Maintenance This section is intended to provide the user with generic trailer ser vice and maintenance inf or mation. The service and maintenance guidelines referenced in this section refer to a wide range of trailers. Remember periodic inspection o[...]

  • Page 41

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 41 1 DCA-45SSIU3 (60 Hz) — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 56) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically check[...]

  • Page 42

    P A GE 42 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly mat[...]

  • Page 43

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 43 1 DCA-45SSIU3 (60 Hz) — TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure fo[...]

  • Page 44

    P A GE 44 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) Figure 60. T railer/T owing V ehicle Wiring Diagram DCA-45SSIU3 (60 Hz) — TRAILER WIRING DIA GRAM[...]

  • Page 45

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 45 1 DCA-45SSIU3 (60 Hz) — GENERA T OR WIRING DIA GRAM Figure 61. Generator Wiring Diagram[...]

  • Page 46

    P A GE 46 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — ENGINE WIRING DIA GRAM Figure 62. Engine Wiring Diagram[...]

  • Page 47

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 47 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business offic[...]

  • Page 48

    P A GE 48 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — TROUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 20 (Engine T roub leshooting) as a basic guideline f or troubleshooting [...]

  • Page 49

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 49 1 DCA-45SSIU3 (60 Hz) — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 0 2 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o[...]

  • Page 50

    P A GE 50 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. NO TE When ordering a part that[...]

  • Page 51

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 51 1 DCA-45SSIU3 (60 Hz) — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-45SSIU3 (60 HZ) UL TRA-SILENT GENRA T OR W/ISUZU BB-4JG1T ENGINE 1 T O 3 UNITS Qty . P[...]

  • Page 52

    P A GE 52 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 53

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 53 1 DCA-45SSIU3 (60 Hz) — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B3110100202 RO TOR ASSY 1 1-1 * FIELD ASSY 1 1-2 * 8051070003 F A N 1 1-3 * 0010310035 HEX, HEAD BOL T 8 1-4 * 0042510000 SPRING W ASHER 8 1-5 * 8041611004[...]

  • Page 54

    P A GE 54 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 55

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 55 1 DCA-45SSIU3 (60 Hz) — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1213000802 CONTROL BO X 1 2 0601870431 CIRCUIT BREAKER ............................................ 1 ............. FG3110WS02 3P 110A 2- 1 0601870490[...]

  • Page 56

    P A GE 56 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

  • Page 57

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 57 1 DCA-45SSIU3 (60 Hz) — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1923200054 ENGINE ............................................................... 1 ........ ISUZU BB-4JG1T PD-04 1- 1 8970497081 [...]

  • Page 58

    P A GE 58 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

  • Page 59

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 59 1 DCA-45SSIU3 (60 Hz) — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 5 0150000018 O RING 1 3 6 0016906020 HEX HEAD BOL T 2 3 7 0199900700 DRAIN HOSE 1 3 8 0605515106 HOSE BAND 2 3 9 M9300000003 RESER [...]

  • Page 60

    P A GE 60 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR [...]

  • Page 61

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 61 1 DCA-45SSIU3 (60 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1230700103 TERMINAL P ANEL 1 2 M9220100204 OUTPUT TERMINAL BOL T 5 3 M9220100104 TIE BOL T 5 4 0039310000 H EX N U T 1 0 5 0040010000 SPRING W ASH[...]

  • Page 62

    P A GE 62 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) ENGINE OPERA TING P ANEL ASSY . DCA-45SSIU3 (60 Hz) — ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 63

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 63 1 ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970444180 S T A R TER SWITCH ............................................. 1 ........ REPLACES P/N 0602100009 ..........................................................................[...]

  • Page 64

    P A GE 64 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 65

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 65 1 DCA-45SSIU3 (60 Hz) — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220187 B A TTER Y ............................................................ 1 ........ 627MFD 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y B[...]

  • Page 66

    P A GE 66 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 67

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 67 1 DCA-45SSIU3 (60 Hz) — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1330100703 MUFFLER 1 2 0016910025 HEX HEAD BOL T 4 3 M1333001903 EXHA UST PIPE 1 4 8943690210 G A S K E T ........................................................[...]

  • Page 68

    P A GE 68 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 69

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 69 1 DCA-45SSIU3 (60 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1363001602 FUEL T ANK 1 2 0605505070 C AP , FUEL T ANK 1 3 M1363200104 T ANK BAND 2 4 M9310500104 SUPPORTER SHEET 4 5 0016908020 HEX HEAD BOL T 2 6 02073080[...]

  • Page 70

    P A GE 70 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA T[...]

  • Page 71

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 71 1 DCA-45SSIU3 (60 Hz) — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1413002902 BASE 1 2 M1413400004 UNDER CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M1423001902 FRONT FRAME 1 M1493106703 ACOUSTIC SHEET 1 5 0016908020 HEX HEAD BO[...]

  • Page 72

    P A GE 72 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA T[...]

  • Page 73

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 73 1 DCA-45SSIU3 (60 Hz) — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 M9310000103 BONNET CAP 1 3 2 M1483600204 CHAIN ASSY 1 32-1 0016908020 HEX HEAD BOL T 1 3 3 M1453200602 SPLASHER P ANEL 1 33 A M1493300204 ACOUSTIC SHEET 1 3 [...]

  • Page 74

    P A GE 74 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

  • Page 75

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 75 1 DCA-45SSIU3 (60 Hz) — RUBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901370 SEAL R UBBER 3 2 0229200660 SEAL R UBBER 1 3 0228900620 SEAL R UBBER 1 4 0228900940 SEAL R UBBER 1 5 M1490300104 SEAL R UBBER 1 6 0228900515 [...]

  • Page 76

    P A GE 76 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) DCA-45SSIU3 (60 Hz) — NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

  • Page 77

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 77 1 DCA-45SSIU3 (60 Hz) — NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL; NO TE ..................................................... 1 ........ M150O0020 2 M1550001304 DECAL; CA UTION .....[...]

  • Page 78

    P A GE 78 — DCA-45SSIU3 (60 HZ) — OPERA TION AND P ARTS MANU AL — REV . #0 (11/30/05) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. [...]

  • Page 79

    DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 79 1 NO TE P A GE[...]

  • Page 80

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpower .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET [...]