Multiquip DCA-600SSV manual

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0 (07/13/07) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-600SSV 60 Hz GENERA TOR P AR TS LIST NO . C4874303204[...]

P A GE 2 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Diesel engine exhaust and some of PR OPOSITION 65 W ARNING[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 3 If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inf or m the National Highwa y T raffic Saf ety Administr ation (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives simi[...]

P A GE 4 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE MQ Power DCA-600SSV MQ Power DCA-600SSV MQ Power DCA-600SSV MQ Power DCA-600SSV MQ Power DCA-600SSV 60 Hz AC Generator 60 Hz AC Generator 60 Hz AC Generator 60 Hz AC Generator[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 5 P ARTS ORDERING PR OCEDURES www .mqpo w er .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address [...]

P A GE 6 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MV S S 0 0 6 - A C D e p y T , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o n o i [...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 7 DCA-600SSV — DIMENSIONS (T OP , SIDE AND FRONT) SIDE VIEW I REAR VIEW (CONTROL P ANEL VIEW) K J TOP VIEW E D C F G H B A 600 Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i Dr e t t e L e c n e r e f e R[...]

P A GE 8 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — SAFETY MESSA GE ALERT SYMBOLS Bef ore using this g enerator , ensure that the operating individual has read and understands all instructions in this manual. Safety precautions should be followed at all times when operating this equipment. F ailure to re[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 9 DCA-600SSV — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hearing protection. Other imp[...]

P A GE 10 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-600SSV Whisperwatt™ Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The operator MUS[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 11 DCA-600SSV — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e v en DEA TH! T o av oid these hazards: NEVER use[...]

P A GE 12 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV— R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulated g[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 13 DCA-600SSV — R ULES FOR SAFE OPERA TION Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site,[...]

P A GE 14 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Machine Safety Decals The DCA-600SSV generator is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation. The illustrations below and on the preceding pages sho ws the decals as they appear on the machi[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 15 DCA-600SSV — GENERA T OR DECALS Figure 2. Generator Decals[...]

P A GE 16 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — GENERA T OR DECALS Figure 2. Generator Decals[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 17 DCA-600SSV — GENERA T OR DECALS Figure 3. Generator Decals[...]

P A GE 18 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Figure 4. T ypical Generator Grounding Application DCA-600SSV — INST ALLA TION DCA-600SSV — INST ALLA TION[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 19 Outdoor Installation Install the generator in a area that is free of debris , bystanders , and overhead obstructions . Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will[...]

P A GE 20 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — GENERAL INFORMA TION DCA-600SSVWhisperwatt™ Series Familiarization Generator The MQ P ow er Model DCA-600SSV is a 528 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or transpor t) power source f or telecom [...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 21 DCA-600SSV — MAJOR COMPONENTS DCA-600SSV — MAJOR COMPONENTS Figure 5. Major Components Ta b l e 4 . Generator Major Components ITEM NO . DESCRIPTION 1 Enclosure Assembly 2 Air Cleaner Assembly 3 Muffler Assembly 4 Fuel T ank Assembly 5 Engine and Radiator Assembly 6 Ba[...]

P A GE 22 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — GENERA T OR CONTR OL P ANEL Figure 6. Generator Control Panel The definitions below describe the controls and functions of the DCA-600SSV " Control Panel " (Figure 6). 1. Pilot Lamp – Indicates that the generator is working properly . 2. Pa[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 23 DCA-600SSV — GENERA T OR CONTROL P ANEL 1 4 . A uto On/Off Engine Controller (MPEC) – This controller has a v er tical row of status LED's (inset), that when lit, indicates that an engine malfunction (fault) has been detected. When a f ault has been detected the e[...]

P A GE 24 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENGINE OPERA TING P ANEL Figure 7. Engine Operating Panels OFF ON 11 2 8 1 3 4 9 10 HIGH LOW ENGINE SPEED EMERGENCY STOP PRE-HEA T LAMP BA TTERY SWITCH 5 T ACHOMETER PRE-HEA T BUTTON 6 7 WA TER TEMP. OIL PRESS. FUEL LEVEL CHARGE AIR FILTER[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 25 DCA-600SSV — ENGINE OPERA TING P ANEL 3 . Pre-Heat Lamp – Indicates that the glow plugs of the diesel engine are hot and the engine is ready to be started. 4 . Emergency Stop Button – Push this button inward to stop the engine in the e v ent of an emergency . DO NO T[...]

P A GE 26 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — OUTPUT TERMINAL F AMILIARIZA TION Figure 8. Output T erminal P anel Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 8) is provided with the following:  Three 240/139V output receptacles, 50 amp  Three A UX. circuit bre[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 27 120 V A C GFCI Receptacles There are two 120 V A C , 20 amp GFCI (Duple x Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage change-over board position. Each receptacle is protected by a 20 amp circuit breaker . T[...]

P A GE 28 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Figure 12. Connecting Loads Connecting Loads Loads can be connected to the generator by the UVWO terminal lugs or the convenience receptacles. (See Figure 12). Make sure to read the operation manual before attempting to connect a load to the generator . T o protect t[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 29 DCA-600SSV— LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally , the w at[...]

P A GE 30 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Maximum Amps T able 8 shows the maxim um amps the generator can pro- vide. DO NO T exceed the maxim um amps as listed. Generator Output V oltages A wide range of voltages are available to supply voltage for many diff erent applications. V oltages are selected by appl[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 31 DCA-600SSV — GENERA T OR OUTPUTS/GA UGE READING How to Read the A C Ammeter and A C V oltage Gauges. The AC ammeter and AC voltmeter gauges are controlled by the Ac ammeter and AC voltmeter change-over switches. Both of these switches are located on the generator control[...]

P A GE 32 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Figure 20. V oltage Change-Over Board 240V Configuration DCA-600SSV — OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The voltages at the terminals are de- pendent o[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 33 2. Connect the load wires to the UVWO terminals as shown in Figure 26. DCA-600SSV — OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480V UVWO T erminal Output V oltages 1 . Jumper the voltage change-over board for 480V operation as shown in Figure 25. This configuration uses 6 ju[...]

P A GE 34 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, b ut DO NOT ov erfill. Make sure the generator is le vel. Also verify that the oil level is maintained between the two notches (Figure 29) on the dipstick. See T able 9 f or prope[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 35 DCA-600SSV — SETUP Refueling Procedure: 1. Level T anks – make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity . See Figure 32. 2. T railer Fuel T ank First – The tr ailer fuel tank i[...]

P A GE 36 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — SETUP 3. NEVER overfill trailer fuel tank – It is impor tant to read the trailer fuel gauge when filling trailer fuel tank. DO NO T wait f or fuel to rise in filler neck. See Figure 34. Figure 34. Full T railer T ank Figure 35. Filling Secondar y Int[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 37 Coolant (Eth ylane Glycol [Green] / W ater — 50/50 mix) Use only drinkable tap water . If hard water or w ater with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced. An anticorrosion add[...]

P A GE 38 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV— SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or ST AR T position. AL W A YS make sure that the ignition s witch is in the ST OP pos[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 39 If applicable perform the following: ■ Apply commercial power to the internal battery charger receptacle (to ensure good star ting) via commercial power . An e xter nal power cord will be required. This capability is an option . ■ Apply commercial power to the jacket w[...]

P A GE 40 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Figure 53. V oltag e Adjust Control Knob 14. The generator's AC-voltmeter (Figure 52) will display the generator’ s output in VO L T S . Figure 52. AC V oltmeter Figure 51. Frequency Meter (Hz) 13. The generator's frequency meter (Figure 51) should be dis[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 41 DCA-600SSV— GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 17. The engine oil pressure gauge (Figure 55) will indicate the oil pressure (kg/ cm 2 ) of the engine. Under normal operating conditions the oil pressure is approximately Figure 55. Oil Pressure Gauge Figure 57. En[...]

P A GE 42 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) When star ting generator in AU T O mode use the " Manual Start-up " procedure except where noted (see below). 1. P erf or m steps 1 through 4 in the Bef ore Star ting section (page 38) as outlined in the Manual Starting Procedure . Figure 63. Engine Speed S[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 43 DCA-600SSV — GENERA T OR SHUT -DO WN PROCEDURE Normal Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the GFCI and A UX circuit breakers as sho wn in Figure 42 to the OFF position. 2. Place the engine speed switch (Figure 65) in [...]

P A GE 44 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use T ab le 14 as a gener[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 45 DCA-600SSV — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air clea[...]

P A GE 46 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended:  Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .  Completely drain the oil from the crankcase and refill if necessar[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 47 DCA-600SSV — MAINTENANCE T o ensure adequate star ting capability , always ha ve power applied to the generator's internal battery char g er . NOTE Figure 71. Battery Charger & Jacket Water Heater P ower Connections Jac ket W ater Heater and Internal Batter y Ch[...]

P A GE 48 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Figure 72. Electric Brake Components DCA-600SSV —TRAILER BRAKES MAINTENANCE Brake Drums (or discs), Linings, and Hoses Brake drums or discs must not have cracks longer than one half the width of the friction area. Linings must not be loose, soaked with oil or greas[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 49 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure is the [...]

P A GE 50 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Star[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 51 DCA-600SSV — TRAILER-WIRING DIA GRAM Figure 72. T railer Wiring Diagram (5-Pin)[...]

P A GE 52 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — TRAILER-WIRING DIA GRAM Figure 73. T railer Wiring Diagram (7-Pin)[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 53 DCA-600SSV —GENERA T OR WIRING DIA GRAM DCA-600SSV — ENGINE WIRING DI A Figure 74. Generator Wiring Diagram[...]

P A GE 54 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — GENERA T OR WIRING DIA GRAM (MAIN BREAKER) Figure 75. Main Circuit Breaker Wiring Diagram[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 55 DCA-600SSV — ENGINE WIRING DIA GRAM Figure 76. Engine Wiring Diagram[...]

P A GE 56 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — TROUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 18 (Engine T roubleshooting) as a basic guideline f or troubleshooting the engine . If the[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 57 DCA-600SSV — TROUBLESHOO TING (ENGINE) T ABLE 18. ENGINE TR OUBLESHOO TING (CONTINUED) SYMPTOM POSSIBLE PROBLEM SOLUTION Engine rev olution is not smooth. Fuel filter clogged or dirty? Clean or change. Air cleaner clo gged? Clean or change. Fuel leak due to loose injecti[...]

P A GE 58 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — TROUBLESHOO TING (GENERA T OR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, [...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 59 DCA-600SSV — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 20 (Engine Controller T roubleshooting) as a basic guideline f or troubleshooting t[...]

P A GE 60 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV— TROUBLESHOO TING (DIA GNOSTIC LAMP) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself . The malfunction can be determined by examining the flashing pattern of the diagnostic lamp ([...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 61 NO TE P A GE[...]

P A GE 62 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV— EXPLANA TION OF CODE IN REMARKS COLUMN NO TE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper par t to order . QTY . Column Numbers Used - Item quantity can be indicated b y a nu[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 63 DCA-600SSV w/SA6D170AE-1 V OL V O ENGINE 1 to 3 Units Qty . P/ N Description 2 0 ............ 6125817032 ..................... AIR FIL TER, INNER & OUTER 3 0 ............ 6003117111 ..................... FUEL FIL TER 3 0 ............ 6002111231 ..................... OI[...]

P A GE 64 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) GENERA T OR ASSY . DCA-600SSV — GENERA T OR ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 65 GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 4100100202 ROTOR ASSY . .................................. 1 ........ NO T SOLD SEP ARETL Y 1 -1 FIELD ASSY 1 1- 2 0601842366 RESISIT OR 2 1- 3 8171020004 INSULA T OR W ASHER 6 1- 4 8171020504 INSULA T OR W ASHER [...]

P A GE 66 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — GENERA T OR ASSY . (CONT .) GENERA T OR ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 67 DCA-600SSV — GENERA T OR ASSY . (CONT .) GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 9 7431310003 C O VER, BEARING 1 10 8461312004 GASKET , BEARING 2 11 0016308095 HEX. HEAD BOL T 3 11 A 0040008000 SPRING W ASHER 3 11 B 0041208000 PLAIN W ASHER 3 12 0010110[...]

P A GE 68 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 69 DCA-600SSV — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4214001602 CONTROL BO X 1 2 0601806153 CURRENT TRANSFORMER, AMMETER 3 3 0017108020 HEX. HEAD BOL T 6 4 C4261506003 SET P ANEL, ELECTRIC P ART S 1 5 0017108030 HEX. HEAD BOL T [...]

P A GE 70 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 71 DCA-600SSV — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 39-C 0041214000 PLAIN W ASHER 2 4 40 7431861113 CHANGE-O VER BOARD , V OL T A GE 1 41 7431852104 CHANGE TERMINAL 1 0 42 0017108035 HEX. HEAD BOL T 2 0 43 7971852504 TERM[...]

P A GE 72 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 73 CONTROL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 74 0605010502 SNAP PIN 2 75 8481814503 C O VER, CONTROL BO X 1 76 0017108020 HEX. HEAD BOL T 1 0 77 C4214300904 S I D E P ANEL, CONTR OL BO X 1 78 0601850349 EMBEDDED PULLS 1 79 C4214301004 S I D E P ANEL, CONTR OL[...]

P A GE 74 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA TOR ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 75 DCA-600SSV — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4924200284 ENGINE & RADIA TOR SET ....................... 1 ....... T AD1642GE 1 A 0602015240 B E L T , F A N 1 1 B 0602015241 B E L T , A L TERNA T OR 1 [...]

P A GE 76 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA TOR ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 77 DCA-600SSV — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 39 0150000018 O RING 1 40 0019206025 HEX. HEAD BOL T 2 41 0130404000 T -JOINT 1 42 0130204000 STREET ELBOW 1 43 0602022291 HOSE JOINT 2 44 C4322600004 D[...]

P A GE 78 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 79 DCA-600SSV — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4484002102 SUPPORT LEG 1 2 0017112030 HEX. HEAD BOL T 4 3 0017110030 HEX. HEAD BOL T 2 4 C4352102203 OPERA TING P ANEL 1 5 0017108020 HEX. HEAD BOL T 4 [...]

P A GE 80 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 81 DCA-600SSV — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4231700603 SET BOARD , OUTPUT TERMINAL 1 2 7521860504 OUTPUT TERMINAL 4 3 7521850504 B R A CKET , OUTPUT TERMINAL 4 4 0010112040 HEX. HEAD BOL T 8 4 A 0030012000 HEX. NUT[...]

P A GE 82 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) OUTPUT TERMINAL ASSY . DCA-600SSV — OUTPUT TERMINAL ASSY . (CONT .)[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 83 DCA-600SSV — OUTPUT TERMINAL ASSY . (CONT .) OUTPUT TERMINAL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 32 C3261600704 B R A CKET , CIRCUIT BREAKER 1 32-1 0221200150 R UBBER CUSHION 1 33 0017106030 HEX. HEAD BOL T 2 34 0601812598 RECEPT ACLE 2 35 0601812565 RECEPT ACL[...]

P A GE 84 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 85 DCA-600SSV — B A TTER Y ASSY . BA TTER Y ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0168719052 B A TTER Y 2 2 C9109100704 B A T T E RY SHEET 2 3 0805007804 B A T T E RY BAND 2 4 0805006504 B A T T E RY B O L T 2 5 0037808000 WING NUT 4 6 0040008000 SPRING W ASHER 4 [...]

P A GE 86 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 87 DCA-600SSV — MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4331100802 MUFFLER 1 2 0019210020 HEX. HEAD BOL T 4 3 C4334200904 P A CKING 2 4 C4334200904 P A CKING 2 5 0019210030 HEX. HEAD BOL T 1 0 6 0019208020 HEX. HEAD BOL T 6 7 C4334000903 EXHA[...]

P A GE 88 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 89 DCA-600SSV — FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4364002203 FUEL T ANK 1 1- 1 0845500104 C A P , FUEL T ANK 1 1- 2 0810105400 FUEL FIL TER 1 1- 3 0264100505 HOSE, FUEL GA UGE 1 1- 4 0605515079 HOSE BAND 2 2 0605503023 FUEL SENSOR[...]

P A GE 90 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 91 ENCLOSURE #1 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4414003302 BASE 1 2 3875116304 FLOOR P ANEL 1 3 0019208020 HEX. HEAD BOL T 4 4 C4414100204 FLOOR P ANEL 1 5 C4414100304 FLOOR P ANEL 1 6 C4414100404 FLOOR P ANEL 1 7 0019208020 HEX. HEAD BOL T 3 2 8 C4414400104 [...]

P A GE 92 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENCLOSURE #1 ASSY . (CONT .) ENCLOSURE #1 ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 93 ENCLOSURE #1 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 35 0010120065 HEX. HEAD BOL T 8 35 A 0030020000 HEX. NUT 8 35 B 0040020000 SPRING W ASHER 8 35 C 0041220000 PLAIN W ASHER 1 6 36 C4434200103 CO V ER 2 37 0017108020 HEX. HEAD BOL T 1 2 37 A 0207008000 HEX. NUT 1 2 [...]

P A GE 94 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 95 ENCLOSURE #2 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4444001303 REAR FRAME 1 2 3875151004 LOUVER P ANEL 1 3 0207106000 HEX. NUT 2 1 4 C4444000103 REAR FRAME 1 5 C4444000203 REAR FRAME 1 6 C4444000303 REAR FRAME 1 7 0017110025 HEX. HEAD BOL T 1 8 8 0017108020 HEX. [...]

P A GE 96 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENCLOSURE #2 ASSY . (CONT .) ENCLOSURE #2 ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 97 DCA-600SSV — ENCLOSURE #2 ASSY . (CONT .) ENCLOSURE #2 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 42 C4464202403 R OOF P ANEL 1 42 A C4494501604 ACOUSTIC SHEET 1 43 C4464202503 R OOF P ANEL 1 43 A C4494501604 ACOUSTIC SHEET 1 44 C4464501804 GUTTER 1 45 C4464502304 P A[...]

P A GE 98 — DCA-600SSV — OPERA TION AND P ARTS MANU AL — REV . #0 (07/13/09) DCA-600SSV — ENCLOSURE #3 ASSY . ENCLOSURE #3 ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 99 ENCLOSURE #3 ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C4454206003 SPLASHER P ANEL 1 2 0019110070 HEX. HEAD BOL T 6 2 A 0042310000 SPRING W ASHER 6 2-B 0042410000 PLAIN W ASHER 6 3 C4454102803 SIDE P ANEL 1 3 A C4494409504 ACOUSTIC SHEET 1 4 C4454102903 SIDE P ANEL 1[...]

P A GE 100 — DCA-600SSV — OPERA TION AND P AR TS MANU AL — REV . #0 (07/13/09) DCA-600SSV — R UBBER SEAL ASSY . R UBBER SEAL ASSY .[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 101 R UBBER SEAL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0229201650 R UBBER SEAL 2 2 0228901440 R UBBER SEAL 8 3 0228901670 R UBBER SEAL 4 4 0228901020 R UBBER SEAL 2 5 0228901610 R UBBER SEAL 3 6 0228900960 R UBBER SEAL 1 7 0228801610 R UBBER SEAL 2 8 0228800860 R UB[...]

P A GE 102 — DCA-600SSV — OPERA TION AND P AR TS MANU AL — REV . #0 (07/13/09) DCA-600SSV — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 103 NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1-1 C3551002303 DECAL: HANDLING PROCEDURES 1 1-2 C9522100003 DECAL: CA UTION 2 2- 1 0800520100 P LA T E : ON-OFF 1 2- 2 0800520904 P L A T E : AMMETER CHANGE-O VER SWITCH 1 2- 3 0800520814 P LA T E : V O L TMET[...]

P A GE 104 — DCA-600SSV — OPERA TION AND P AR TS MANU AL — REV . #0 (07/13/09) DCA-600SSV — NAMEPLA TE AND DECALS (CONT .) NAME PLA TE AND DECALS[...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 105 DCA-600SSV — NAMEPLA TE AND DECALS (CONT .) NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 7- 1 B9504200004 D E C A L : W ARNING ENGINE EXHA UST 1 7- 2 B9511100204 D E C A L : C A UTION HO T SURF A CES 1 8- 1 1320620904 DECAL: DIESEL FUEL 1 8- 2 636062000[...]

P A GE 106 — DCA-600SSV — OPERA TION AND P AR TS MANU AL — REV . #0 (07/13/09) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. [...]

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 107 NO TE P A GE[...]

Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Internet: www .mqpower .com OPERA TION AND P AR TS MANUAL Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET HELP PLEASE HA VE TH E MODEL AN[...]