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Multiquip TLG-12SPX manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND O[...]

  • Page 2

    P A GE 2 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05)[...]

  • Page 3

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER VICE DEP ARTMENT 800/835-2551 or 310/537-3700 F AX: 310/638-8046 W ARRANTY DEP AR TMENT 80[...]

  • Page 4

    P A GE 4 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) T ABLE OF CONTENTS Here's How T o Get Help ............................................... 3 T able Of Contents ........................................................ 4 P ar ts Order ing Procedures .......................................... 5 Rules for Saf[...]

  • Page 5

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 5 P AR TS ORDERING PROCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Ser vice at one-half of actual freight cost No other allow ances[...]

  • Page 6

    P A GE 6 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) RULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool bef ore ser vicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . Ne v er operate the ge[...]

  • Page 7

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 7 RULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : ■ Backfeed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch [...]

  • Page 8

    P A GE 8 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) RULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ [...]

  • Page 9

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 9 T ranspor ting ■ Alwa ys shutdo wn engine before tr anspor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alwa ys tie-do wn the generator during transpor tation b y securing the generator [...]

  • Page 10

    P A GE 10 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) T o reduce the possibility of an accident while transpor ting the generator on pub lic roads, alwa ys mak e sure the trailer (Figure 1) that suppor ts the generator and the towing vehicle are in good operating condition and both units are mechanically sound. The[...]

  • Page 11

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 11 Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf ormation. The ser vice and mainte- nance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer wil[...]

  • Page 12

    P A GE 12 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" [...]

  • Page 13

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 1[...]

  • Page 14

    P A GE 14 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modi[...]

  • Page 15

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 15 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHACKLE BOLT[...]

  • Page 16

    P A GE 16 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) NO TE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEA T TLG-12SPX —TRAILER WIRING DIA GRAM[...]

  • Page 17

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 17 TLG-12SPX — GENERA T OR DECALS The TLG-12SPX gener ator is equipped with a number of saf ety decals . These decals are provided for oper ator saf ety and maintenance inf ormation. The illustration below and on the preceding pages show the decals as the y appear on t[...]

  • Page 18

    P A GE 18 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — GENERA T OR DECALS[...]

  • Page 19

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 19 TLG-12SPX — SPECIFICA TIONS s n o i t a c i f i c e p S . 5 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MX P S 2 1 - G L T e p y T r o t a r e n e g g n i r a e b e l g n i s , f o o r p p i r d , d e t a l i t n e v f l e s , d l e i f g n i v l[...]

  • Page 20

    P A GE 20 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — GENERAL INFORMA TION TLG-12SPX F AMILIARIZA TION Generator The MQ P o wer Model TLG-12SPX is a 9.6 kW generator that is designed as a high quality por table po wer source f or telecom sites, lighting facilities, power tools, submersible pumps and o[...]

  • Page 21

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 21 TLG-12SPX — MAJOR COMPONENTS Figure 4. Major Components[...]

  • Page 22

    P A GE 22 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — DIMENSIONS (T OP , SIDE AND FRONT) Figure 5. Dimensions[...]

  • Page 23

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 23 NO TE P A GE[...]

  • Page 24

    P A GE 24 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — CONTR OL P ANEL Figure 6. Control Panel[...]

  • Page 25

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 25 TLG-12SPX — CONTR OL P ANEL The definitions below describe the controls and functions of the TLG-12SPX " Contr ol P anel " (Figure 6). 1. Cir cuit Breaker – This three-pole, 65 amp breaker is provided to protect the UNV voltage output terminals from over[...]

  • Page 26

    P A GE 26 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — ENGINE OPERA TING/OUTPUT TERMINAL P ANEL Figure 7. Engine Contr ol/ Output T erminal P anel[...]

  • Page 27

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 27 TLG-12SPX — ENGINE OPERA TING/OUTPUT TERMINAL P ANEL The definitions below describe the controls and functions of the TLG-12SPX " Engine Operating/Output T erminal Panel” (Figure 7). 1. Idle Contr ol Switch - This switch is used to change the idle of the engi[...]

  • Page 28

    P A GE 28 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX F AMILIARIZA TION The Output T er minal panel is provided with the f ollo wing:  One GFCI 120 V olt Receptacle , 20 Amp (single-phase)  Ground T er minal (f or GFCI receptacle)  Main Circuit Breaker 50 amps  GFCI Circuit Breaker 20 amps [...]

  • Page 29

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 29 Figure 10. TLG12SPX Output T erminal Panel TLG-12SPX — OUTPUT TERMINAL P ANEL Figure 11. 5-20R Receptacles Details Figure 12. NEMA Receptacles Details[...]

  • Page 30

    P A GE 30 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so it cannot slide or shift around. Also install the generator so the exhaust will not be discharged in t[...]

  • Page 31

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 31 Figure 13. T ypical Generator Grounding Application TLG-12SPX — INST ALLA TION[...]

  • Page 32

    P A GE 32 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) General Inspection Prior to Operation The TLG-12SPX gener ator has been thoroughly inspected and accepted pr ior to shipment from the f actory . Ho we v er , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred i[...]

  • Page 33

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 33 TLG-12SPX — PRE-SETUP Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the w ay , b ut without being screw into the filler hole, verify that[...]

  • Page 34

    P A GE 34 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) CAUTION CAUTION CAUTION CAUTION CAUTION : TLG-12SPX — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , . See T able 8 f or engine, radiator , and reser v e tank coolant capacities. Make sure the cool[...]

  • Page 35

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 35 Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally , the wattage listed on the nameplate [...]

  • Page 36

    P A GE 36 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) Motors and motor-driven equipment draw much greater current f or star ting than dur ing operation. An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. [...]

  • Page 37

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 37 2. T ur n s witch ke y to star t. Once it is cr anked and star ts to run, release the ke y (Figure 20). 3. Pull the throttle handle and turn to right until the notch sets the handle out. (Figure 21). 1. Set the Throttle s witch to “Star t/Idle”(Figure 19). Star ti[...]

  • Page 38

    P A GE 38 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) A 0 40 60 75 20 Figure 26. Ammeter (No Load) Figure 25. V oltage Adjust Control Knob 7. The ammeter (Figure 26) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the[...]

  • Page 39

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 39 NO TE P A GE[...]

  • Page 40

    P A GE 40 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — MAINTENANCE Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or w ater . Remov e dust or water in the strainer cap and wash it in diesel. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel straine[...]

  • Page 41

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 41 TLG-12SPX — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I Y L I A D s r H 0 1 s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i [...]

  • Page 42

    P A GE 42 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — ENGINE WIRING DIA GRAM[...]

  • Page 43

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 43 TLG-12SPX — GENERA T OR WIRING DIA GRAM[...]

  • Page 44

    P A GE 44 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T able 11). If the prob[...]

  • Page 45

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 45 TLG-12SPX — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 1 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r[...]

  • Page 46

    P A GE 46 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) G N I T O O H S E L B U O R T R O T A R E N E G . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u O e g a t l o V o N ? e v i t c e f e d r e t e m t l o V C A . r e t e m t l o v a g n i s u e g a t l o v t u p t u o k c e h [...]

  • Page 47

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 47 NO TE P A GE[...]

  • Page 48

    P A GE 48 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number- Where indicated, this shows tha[...]

  • Page 49

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 49 TLG-12SPX W/ISUZU 3LB1 DIESEL ENGINE 1 T O 3 UNITS TLG-12SPX — SUGGESTED SP ARE P ARTS NO TE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. Qty . P/N Description 1 ......... 0601806537 ..... CIRCUIT[...]

  • Page 50

    P A GE 50 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- GENERA T OR ASSY . GENERA TOR ASSY .[...]

  • Page 51

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 51 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- GENERA T OR ASSY . GENERA T OR ASSY . 1 B0110000403 ROT OR ASSY . 1 1- 1 0601820037 RECTIFIER ...................................... 1 ......... S10VB60 1- 2 0601822638 SURGE ABSORBER ....................... 1 ........[...]

  • Page 52

    P A GE 52 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY .[...]

  • Page 53

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 53 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY . 1 8521827203 CONTROL P ANEL 1 2 0605010060 HINGE ........................................................ 2 ......... B1075L 3 0027103010 MACHINE SCREW .....................[...]

  • Page 54

    P A GE 54 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY .[...]

  • Page 55

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 55 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY . 2 6 0027104012 MACHINE SCREW 8 003000400 HEX.NUT ................................................... 8 ......... REPLACES 0207004000 2 7 0601815109 G R OUND TERMINAL .......[...]

  • Page 56

    P A GE 56 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA TOR ASSY .[...]

  • Page 57

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 57 TLG-12SPX ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA TOR ASSY . 1 8520150004 ENGINE ........................................... 1 ......... ISUZU 3LB1 1- 1 8943142633 CA RT R ID G E , OI L F I L T ER ............... 1 ......... R[...]

  • Page 58

    P A GE 58 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 59

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 59 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- B A TTER Y ASSY . BA TTER Y ASSY . 1 0167306531 B A TTER Y ......................................... 1 ......... 65D31R 2 7612251004 B A TTER Y SHEET 1 3 8522250004 B A TTER Y BAND 1 4 7612252004 B A TTER Y BOL T 2 5 0[...]

  • Page 60

    P A GE 60 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 61

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 61 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- MUFFLER ASSY . MUFFLER ASSY . 1 8522310102 MUFFLER 1 2 011008020 HEX. HEAD BOL T ............................ 4 ......... REPLACES 0017108020 3 8522330003 EXHA UST PIPE 1 4 8522332004 EXHA UST PIPE 1 5 8522331004 EXHA [...]

  • Page 62

    P A GE 62 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 63

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 63 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- FUEL T ANK ASSY . FUEL T ANK ASSY . 1 8525500003 FUEL T ANK 1 1- 1 0810105900 CA P , FUEL T ANK ............................. 1 ......... REPLACES 0810105800 1- 2 0810105900 FUEL FIL TER 1 1- 3 0267700200 HOSE, FUEL GA[...]

  • Page 64

    P A GE 64 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ENCLOSURE ASSY . TLG-12SPX --- ENCLOSURE ASSY .[...]

  • Page 65

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 65 NO . P AR T NO . ITEM QTY . REMARKS ENCLOSURE ASSY . TLG-12SPX --- ENCLOSURE ASSY . 1 8525110012 BASE 1 8525910003 ACOUSTIC SHEET 1 2 8525110604 FLOOR P ANEL 1 3 0017106016 HEX. HEAD BOL T 8 4 8525118003 P ANEL 1 8525911004 ACOUSTIC SHEET 1 5 0017106016 HEX. HEAD BOL [...]

  • Page 66

    P A GE 66 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ENCLOSURE ASSY . TLG-12SPX --- ENCLOSURE ASSY . THE P A R T NUMBER DEF A UL T IS SCARLET COLOR. INDICA TE THE LETTERS BELO W T O INDICA TE DIFFERENT COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MA Y BE REQUIRED .[...]

  • Page 67

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 67 2 5 8525141102 REAR FRAME ................................. 1 ......... S/N5107188 T O 5107225 85251411112 REAR FRAME ................................. 1 ......... S/N5107226 2 6 011008020 HEX. HEAD BOL T ............................ 5 ......... REPLACES 0017108020 2 [...]

  • Page 68

    P A GE 68 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- R UBBER SEAL ASSY . R UBBER SEAL ASSY .[...]

  • Page 69

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 69 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- R UBBER SEAL ASSY . R UBBER SEAL ASSY . 5 6 0227600590 R UBBER SEAL 2 5 7 0227600835 R UBBER SEAL 2 5 8 0229400560 R UBBER SEAL 2 5 9 0229400550 R UBBER SEAL 1 6 0 0229400840 R UBBER SEAL 2 6 1 0229400220 R UBBER SEAL [...]

  • Page 70

    P A GE 70 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) TLG-12SPX --- DECALS DECAL ASSY .[...]

  • Page 71

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 71 NO . P AR T NO . ITEM QTY . REMARKS TLG-12SPX --- DECALS DECAL ASSY . 1- 1 7440611013 DECAL; OPERA TING PR OCEDURE ................... 1 ....... S1742B 2- 1 7670623004 DECAL; V OL T AGE REGULA T OR .......................... 1 ....... S3737 2- 2 0840624504 DECAL; CIRC[...]

  • Page 72

    P A GE 72 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) CYLINDER HEAD CO VER ASSY . ISUZU 3LB1 — CYLINDER HEAD CO VER ASSY .[...]

  • Page 73

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 73 ISUZU 3LB1 — CYLINDER HEAD CO VER ASSY . EA1013 CYLINDER HEAD CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8970655484 CYLINDER HEAD CO VER 1 4 8941332075 OIL FILLER CAP ............................. 1 .......... INCL. ITEMS W/* 5* 8941236231 OIL FILLER GAS[...]

  • Page 74

    P A GE 74 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 75

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 75 ISUZU 3LB1 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8971056750 CYLINDER HEAD ASSY . .................. 1 ........ OCT . 1993 T O OCT . 1996; INCL. ITEMS W/* 8971633991 CYLINDER HEAD ASSY . .................. 1 ........ NO [...]

  • Page 76

    P A GE 76 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 77

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 77 ISUZU 3LB1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8971061943 CYLINDER BLOCK ASSY . ..................................... 1 .......... DEC . 1993 T O MAR. 1995; INCL. ITEMS W/* 8971290721 CYLINDER BLOCK ASSY . .....[...]

  • Page 78

    P A GE 78 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — OIL P AN AND LEVEL GA UGE ASSY . OIL P AN AND LEVEL GA UGE ASSY .[...]

  • Page 79

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 79 ISUZU 3LB1 — OIL P AN AND LEVEL GA UGE ASSY . OIL P AN AND LEVEL GAUGE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8971322101 OIL P AN ASSY . ............................................... 1 .......... REPLACES 8970439362; INCL .ITEMS W/* 2 8970439421 OIL L[...]

  • Page 80

    P A GE 80 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — CAMSHAFT AND V AL VE ASSY . CAMSHAFT AND V AL VE ASSY .[...]

  • Page 81

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 81 ISUZU 3LB1 — CAMSHAFT AND V AL VE ASSY . CAMSHAFT AND V AL VE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970621401 CAMSHAFT .................................................... 1 .......... INCL. ITEMS W/* 4 8971021240 INLET V AL VE 3 5 8970346283 EXHA UST[...]

  • Page 82

    P A GE 82 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — CRANKSHAFT , PIST ON AND FL YWHEEL ASSY . CRANKSHAFT , PIST ON AND FL YWHEEL ASSY .[...]

  • Page 83

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 83 ISUZU 3LB1 — CRANKSHAFT , PIST ON AND FL YWHEEL ASSY . CRANKSHAFT , PISTON AND FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8970405203 CRANKSHAFT 1 7 8970395820 M E T A L KI T 1 1 2 8971078930 F L YWHEEL ................................. 1 ........ INCL[...]

  • Page 84

    P A GE 84 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — TIMING GEAR AND FL YWHEEL HOUSING ASSY . TIMING GEAR AND FL YWHEEL HOUSING ASSY .[...]

  • Page 85

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 85 ISUZU 3LB1 — TIMING GEAR AND FL YWHEEL HOUSING ASSY . TIMING GEAR AND FL YWHEEL HOUSING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970851331 TIMING GEAR CASE 1 2 8970470233 F L YWHEEL HOUSING 1 4 0 0911502080 NUT 2 103 5096250790 SEAL 1 134 9041108600 STUD[...]

  • Page 86

    P A GE 86 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — INLET MANIFOLD ASSY . INLET MANIFOLD ASSY .[...]

  • Page 87

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 87 ISUZU 3LB1 — INLET MANIFOLD ASSY . INLET MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 303 8970346140 AIR PIPE 1 652 9041106160 DUCT STUD 2 653 0911502060 NU T 2[...]

  • Page 88

    P A GE 88 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — EXHA UST MANIFOLD ASSY . EXHA UST MANIFOLD ASSY .[...]

  • Page 89

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 89 ISUZU 3LB1 — EXHA UST MANIFOLD ASSY . EXHA UST MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970345881 EXHA UST MANIFOLD 1 2 8970376822 G A S K E T 1 1 5 0280808400 B OL T , M8X40 FLANGE 1 0280808700 B OL T , M8X70 FLANGE 1 1 6 9041108200 STUD 4 1 8 [...]

  • Page 90

    P A GE 90 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — VENTILA TION ASSY . VENTILA TION ASSY .[...]

  • Page 91

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 91 ISUZU 3LB1 — VENTILA TION ASSY . VENTILA TION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 3 9039104100 SCREW 4 3 2 5097070051 CLIP 4 43 A 8971056801 PCV HOSE 1 43 B 8971025191 PCV HOSE 1 43 C 8971056811 PCV HOSE ..............................................[...]

  • Page 92

    P A GE 92 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — W A TER PUMP AND CORROSION RESIST OR ASSY . W A TER PUMP AND CORROSION RESIST OR ASSY .[...]

  • Page 93

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 93 ISUZU 3LB1 — W A TER PUMP AND CORROSION RESIST OR ASSY . W A TER PUMP AND CORROSION RESIST OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8971632590 W A TER PUMP ASSY . .......... 1 ..................... REPLACES 8970698821 2 4 0280808450 B O L T , M8X45 FLA[...]

  • Page 94

    P A GE 94 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) THERMOST A T AND HOUSING ASSY . ISUZU 3LB1 — THERMOST A T AND HOUSING ASSY .[...]

  • Page 95

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 95 ISUZU 3LB1 — THERMOST A T AND HOUSING ASSY . THERMOST A T AND HOUSING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8943255131 THERMOST A T ........................... 1 ................ APR. 1992 T O DEC . 1996 8971606540 THERMOST A T ........................[...]

  • Page 96

    P A GE 96 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — F AN AND F AN BEL T ASSY . F AN AND F AN BEL T ASSY .[...]

  • Page 97

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 97 ISUZU 3LB1 — F AN AND F AN BEL T ASSY . F AN AND F AN BEL T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970967090 COOLING F AN ....................... 1 ................... D=330-6-BLOW 24 A 0208006120 BO L T , M6X12 2 24 B 0280808220 BO L T , M8X22 FLANGE [...]

  • Page 98

    P A GE 98 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY .[...]

  • Page 99

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 99 ISUZU 3LB1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970345915 INJECTION PUMP ASSY . 3 2 0280808200 B O L T 6 2 9 5097070051 CLIP 2 3 0 8970408090 R UBBER HOSE 1 3 1 8970799760 NOZZLE ASSY . .........................[...]

  • Page 100

    P A GE 100 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — FUEL FIL TER AND BRA CKET ASSY . FUEL FIL TER AND BRA CKET ASSY .[...]

  • Page 101

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 101 ISUZU 3LB1 — FUEL FIL TER AND BRA CKET ASSY . FUEL FIL TER AND BRA CKET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8971041891 FUEL FIL TER ASSY . ................. 1 ................ INCL. ITEMS W/* 2* 8970713480 FUEL FIL TER ELEMENT KIT 1 26* 8941551830 G[...]

  • Page 102

    P A GE 102 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — FUEL PUMP AND PIPE ASSY . FUEL PUMP AND PIPE ASSY .[...]

  • Page 103

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 103 ISUZU 3LB1 — FUEL PUMP AND PIPE ASSY . FUEL PUMP AND PIPE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8942411792 FUEL PUMP ASSY . .................. 1 ................ INCL. ITEMS W/* 9* 9019106280 B O L T 2 34* 8942336550 R UBBER 2 57* 8942336570 W ASHER 2[...]

  • Page 104

    P A GE 104 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — OIL FIL TER ASSY . OIL FIL TER ASSY .[...]

  • Page 105

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 105 ISUZU 3LB1 — OIL FIL TER ASSY . OIL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8943142633 OIL FIL TER ELEMENT 1[...]

  • Page 106

    P A GE 106 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — OIL PUMP AND OIL STRAINER ASSY . OIL PUMP AND OIL STRAINER ASSY .[...]

  • Page 107

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 107 ISUZU 3LB1 — OIL PUMP AND OIL STRAINER ASSY . OIL PUMP AND OIL STRAINER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970488094 OIL PUMP ASSY . ...................... 1 ................. INCL. ITEMS W/ * 1 3 0280808300 B O L T 4 23 * 9081606160 P I N 2 2 6 8[...]

  • Page 108

    P A GE 108 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — ELECTRICAL CONTR OL ASSY . ELECTRICAL CONTR OL ASSY .[...]

  • Page 109

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 109 ISUZU 3LB1 — ELECTRICAL CONTR OL ASSY . ELECTRICAL CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8970489652 S T A R TER ASSY . 1 2 8970489701 GENERA TOR ASSY . 1 4 0281812300 B O L T 2 7 9091114080 NU T 1 1 6 0280810700 B O L T 1 2 3 0911502100 NU T [...]

  • Page 110

    P A GE 110 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — ST ARTER COMP . ASSY . ST ARTER COMP . ASSY .[...]

  • Page 111

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 111 ISUZU 3LB1 — ST ARTER COMP . ASSY . ST ARTER COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8970786480 CASE 1 13 581110110 Y OK E 1 16 5811210310 ARMA TURE 1 17A 5098000790 BEARING 1 17B 5098000400 BEARING 1 21 5811170070 SPRING 4 22 5811180220 HOLDER 1[...]

  • Page 112

    P A GE 112 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — INJ . PUMP COMP . ASSY . INJ . PUMP COMP . ASSY .[...]

  • Page 113

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 113 ISUZU 3LB1 — INJ . PUMP COMP . ASSY . I NJ . PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 6 8941327461 HOLDER 3 7 8941289150 G A S K E T 3 9 8941289110 SPRING 3 1 0 8941289120 G A S K ET 3 1 4 8970833460 V A L V E 3 1 9 8970833450 PLUNGER ASSY . ..[...]

  • Page 114

    P A GE 114 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — INJ . PUMP COMP . ASSY . INJ . PUMP COMP . ASSY .[...]

  • Page 115

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 115 ISUZU 3LB1 — INJ . PUMP COMP . ASSY . NJ . PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 8941289550 SHIM ......................................... 1 ................ T=3.80 8941289560 SHIM ......................................... 1 ................[...]

  • Page 116

    P A GE 116 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — TIMING CHAIN CASE ASSY . TIMING CHAIN CASE ASSY .[...]

  • Page 117

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 117 ISUZU 3LB1 — TIMING CHAIN CASE ASSY . TIMING CHAIN CASE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 8970456175 FL YWEIGHT 1 5 8970849771 SLEEVE ....................................... 1 ...................... APR. 1992 T O MAR. 1996 8971474890 SLEEVE .......[...]

  • Page 118

    P A GE 118 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — TIMING CHAIN CASE ASSY . TIMING CHAIN CASE ASSY .[...]

  • Page 119

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 119 ISUZU 3LB1 — TIMING CHAIN CASE ASSY . TIMING CHAIN CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 55 8970346383 SHIFTER 1 56 9082136250 SHAFT 1 57 9091854040 SNAP RING 1 58 8970624222 FLO A TING LEVER ..................... 1 ...................... APR. 1992[...]

  • Page 120

    P A GE 120 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 —AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 121

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 121 ISUZU 3LB1 — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8941251130 CLEANER ASSY . ..................... 1 .................. INCL. ITEMS W/ * 2 * 9142170620 WING NUT 1 6 * 5142150140 AIR CLEANER FIL TER 1 89 * 9142191410 INDI[...]

  • Page 122

    P A GE 122 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) ISUZU 3LB1 — SWITCH AND RELA Y ASSY . SWITCH AND RELA Y ASSY .[...]

  • Page 123

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 123 ISUZU 3LB1 — SWITCH AND RELA Y ASSY . SWITCH AND RELA Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 8 8970444180 IGNITION SWITCH ................... 1 ................ INCL. ITEMS W/ * 288 5825500290 SAFETY RELA Y 1 424 5825500290 RELA Y 2 434 * 1823160070 [...]

  • Page 124

    P A GE 124 — TLG-12SPX — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/08/05) P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O.B . point of origin. Multiquip’ s responsibility ceases when a si[...]

  • Page 125

    TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 125 NO TE P A GE[...]

  • Page 126

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC . . . . . P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND O[...]