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Multiquip DCA25SSIU manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND PAR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .mqpower .com ® MODEL DCA25SSIU WHISPER W A TT™ GENERA T O R (Standard) Re vision #7 (04/18/12)[...]

  • Page 2

    P A GE 2 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12)[...]

  • Page 3

    P A GE 3 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12)[...]

  • Page 4

    P A GE 4 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) T ABLE OF CONTENTS T ab le Of Contents ....................................................... 4 P ar ts Order ing Procedures ......................................... 5 Rules for Safe Operation ......................................... 6 - 9 T owing and T r ans[...]

  • Page 5

    P A GE 5 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address (if different than bi[...]

  • Page 6

    P A GE 6 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allo w these par ts to cool bef ore ser vicing engine or generator . ■ The engine of this generator requires an adequate free flow of cooling air . Ne v er operate the [...]

  • Page 7

    P A GE 7 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) R ULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : ■ Backfeed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main[...]

  • Page 8

    P A GE 8 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) RULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■[...]

  • Page 9

    P A GE 9 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) T ranspor ting ■ Alwa ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or rough terrains. ■ Alwa ys tie-down the generator during transpor tation by securing the g[...]

  • Page 10

    P A GE 10 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 1) that suppor ts the generator and the to wing v ehicle are in good operating condition and both units are mechanically sound. The[...]

  • Page 11

    P A GE 11 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf ormation. The ser vice and mainte- nance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trai[...]

  • Page 12

    P A GE 12 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1"[...]

  • Page 13

    P A GE 13 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X &qu[...]

  • Page 14

    P A GE 14 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or mod[...]

  • Page 15

    P A GE 15 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHACK[...]

  • Page 16

    P A GE 16 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) NO TE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEA T DCA-25SSIU — TRAILER-WIRING DIA GRAM[...]

  • Page 17

    P A GE 17 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — GENERA T OR DECALS The DCA-25SSIU generator is equipped with a n umber of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding pages sho w the decals as they ap[...]

  • Page 18

    P A GE 18 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — GENERA T OR DECALS[...]

  • Page 19

    P A GE 19 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — SPECIFICA TIONS s n o i t a c i f i c e p S . 5 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MU I S S 5 2 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v[...]

  • Page 20

    P A GE 20 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — GENERAL INFORMA TION DCA-25SSIU F AMILIARIZA TION Generator The MQ P ow er Model DCA-25SSIU is a 20 kW generator that is designed as a high quality por tab le (requires a trailer f or transpor t) pow er source f or telecom sites, lighting facilit[...]

  • Page 21

    P A GE 21 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — MAJOR COMPONENTS Figure 4. Major Components[...]

  • Page 22

    P A GE 22 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — DIMENSIONS (T OP , SIDE AND FRONT) Figure 5. Dimensions[...]

  • Page 23

    P A GE 23 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO TE P A GE[...]

  • Page 24

    P A GE 24 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — CONTR OL P ANEL Figure 6. Control Panel[...]

  • Page 25

    P A GE 25 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-25SSIU " Control Panel " (Figure 6). 1. Main Circuit Breaker – This three-pole , 60 Amp main breaker is provided to protect the UNV voltage output te[...]

  • Page 26

    P A GE 26 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — ENGINE OPERA TING P ANEL Figure 7. Engine Operating Panel[...]

  • Page 27

    P A GE 27 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) The definitions below describe the controls and functions of the DCA-25SSIU " Engine Operating Panel " (Figure 7). 1. Panel light - Normally used in dark places or at night. When activ ated, panel will luminate. When the generator is not in use, turn [...]

  • Page 28

    P A GE 28 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — OUTPUT TERMINAL P ANEL Output T erminal Panel The output control panel is located on the rear (control panel) end of the generator . The UVW lugs are protected b y a f ace plate cover that can be secured in the close position by a pad lock. 120 V[...]

  • Page 29

    P A GE 29 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) Legs “O” and Ground are considered Bonded Grounds. NO TE Figure 10. Output T erminal Description DCA-25SSIU — OUTPUT TERMINAL P ANEL[...]

  • Page 30

    P A GE 30 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) e l b a l i a v A e g a t l o V . 6 e l b a T e s a h P 3 ) e l b a h c t i w S ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 e s a h P e l g n i S ) e l b a h c t i w S ( T L O V 0 2 1T L O V 7 2 1T L O V 9 3 1T L O V 0 4 2T [...]

  • Page 31

    P A GE 31 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) e s U e l c a t p e c e R . 8 e l b a T e s U n i r e w o P e l c a t p e c e R r e w o P e l b a l i a v A V 0 8 4 / 0 4 2 e s a h P - 3 V 0 2 1 / 0 4 2 e s a h P e l g n i S k c o L t s i w T r o 9 6 3 6 S C A M E N x e l p u D V 0 2 1 R 0 2 - 5 5 24 . 4 10 8[...]

  • Page 32

    P A GE 32 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) 240/12 0V Hard Wire Hookup With the v oltage selector set and lock ed at ‘single phase 240/120’ and using single phase 120 volts, it will provide two legs available with 60 amps each (Figure 16). When using single phase 240 volts, it will provide one leg wi[...]

  • Page 33

    P A GE 33 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) V oltage Selector Switch- 3 Phase 480/277V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. 3 Phase, 480V , 440V , or 416 V olt This setting can provide 3-phase power at 480, 440, or[...]

  • Page 34

    P A GE 34 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) V oltage Selector Switch- 3 Phase 240/139V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. 3 Phase, 240V , 220V , or 208 V olt This setting can provide 3-phase power at 240, 220, or[...]

  • Page 35

    P A GE 35 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) V oltage Selector Switc h- Single Phase 240/120V P osition The following are additional voltages available when the 240/120V position. Single Phase, 240 V olt This setting can provide single phase power at 240 volts. After hooking up the hard wires to the lugs [...]

  • Page 36

    P A GE 36 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) CAUTION CAUTION CAUTION CAUTION CAUTION : An electric shock may happen when vibrators are used. Pa y close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock. Generator Grounding T o [...]

  • Page 37

    P A GE 37 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) Figure 30. T ypical Generator Grounding Application DCA-25SSIU — INST ALLA TION[...]

  • Page 38

    P A GE 38 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) General Inspection Prior to Operation The DCA-25SSIU generator has been thoroughly inspected and accepted prior to shipment from the factor y . Howe v er , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred in[...]

  • Page 39

    P A GE 39 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , v erify that the oil lev el is maintained between the two notches (Figure 3[...]

  • Page 40

    P A GE 40 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remov e the radiator cap until the unit has completely cooled. See T able11. f or engine, r adiator , and reser ve tank coolant [...]

  • Page 41

    P A GE 41 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 33) are properly connected to the batter y ter minals as shown below . The RED cable is connected to the positiv e ter minal of the batter y , and the BLA CK cable[...]

  • Page 42

    P A GE 42 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. General[...]

  • Page 43

    P A GE 43 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) WARNING: WARNING: WARNING: WARNING: WARNING: Before Starting Engine 1. Check the lubr icating oil le v el prior to star ting the engine. Make sure the gener ator is le v el. The oil le v el must be maintained between two notches on the dipstick. 2. When there i[...]

  • Page 44

    P A GE 44 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) 10. The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ . Figure 44. V oltage Meter (V olts) 11. The generator's voltage meter (Figure 44) displays the 120 V A C in VO L T S . If the voltage is not within the sp[...]

  • Page 45

    P A GE 45 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) A 0 40 60 75 20 Figure 46. Ammeter (No Load) Figure 45. V oltage Adjust Control Knob 12. The ammeter (Figure 46) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from t[...]

  • Page 46

    P A GE 46 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ENGINE SHUTDO WN T o shutdo wn the generator , use the follo wing procedure: 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 53) to the “OFF” position. 2. Set the engine throttle lever to (low) position. 3 . Let the engine cool by running it[...]

  • Page 47

    P A GE 47 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO TE P A GE[...]

  • Page 48

    P A GE 48 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Engine Side (Refer [...]

  • Page 49

    P A GE 49 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C [...]

  • Page 50

    P A GE 50 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — GENERA T OR WIRING DIA GRAM[...]

  • Page 51

    P A GE 51 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — ENGINE WIRING DIA GRAM[...]

  • Page 52

    P A GE 52 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T able 14). If the pr[...]

  • Page 53

    P A GE 53 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 4 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g[...]

  • Page 54

    P A GE 54 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tab les sho wn f or diagnosis based on the Engine and Radiator T roubleshooting (T ab le15). If the problem cannot be remedied, [...]

  • Page 55

    P A GE 55 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO TE P A GE[...]

  • Page 56

    P A GE 56 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P ARTS LIST NO .[...]

  • Page 57

    P A GE 57 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU W/ISUZU C240 DIESEL ENGINE 1 T O 3 UNITS DCA-25SSIU — SUGGESTED SP ARE P AR TS NO TE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. Qty . P/ N Description 1 0 ............ 06020463[...]

  • Page 58

    P A GE 58 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 59

    P A GE 59 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- GENERA T OR ASSY . GENERA T OR ASSY . 1 8351000002 ROT OR ASSY . 1 2 FIELD ASSY . 1 3 7961025004 RECTIFIER 1 4 0601822630 SURGE ABSORBER ............................ 1 ........... TNR26G471K 5 8001070003 F AN 1[...]

  • Page 60

    P A GE 60 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 61

    P A GE 61 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- CONTR OL BO X ASSY . CONTROL BO X ASSY . M1246700514 WIRE HARNESS, GENERA T OR ................ 1 ......... UP T O S/N7106114 M1246700524 WIRE HARNESS, GENERA T OR ................ 1 ......... S/N7106115~ 1 M12[...]

  • Page 62

    P A GE 62 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- CONTROL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 63

    P A GE 63 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- CONTR OL BO X ASSY . CONTROL BO X ASSY . M1213600114 SWITCH BRACKET ................................... 1 ......... S/N7102145 25 0027103010 MACHINE SCREW 4 26 011106015 HEX. HEAD BOL T ........................[...]

  • Page 64

    P A GE 64 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 65

    P A GE 65 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 1 M1923200004A ENGINE .......................................... 1 ........... ISUZU QD60(C240) S/N7100001 T O 7102685 M1925200004 ENGINE ..................[...]

  • Page 66

    P A GE 66 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 67

    P A GE 67 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) DCA-25SSIU ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 23 012010030 HEX. HEAD BOL T ................................. 4 ........... REPLACES 0017110030 24 0207010000 HEX. NUT 4 25 060500006 R UBBER SUSPENSION ..[...]

  • Page 68

    P A GE 68 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ENGINE OPERA TING P ANEL ASSY . DCA-25SSIU --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 69

    P A GE 69 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) ENGINE OPERA TING P ANEL ASSY . DCA-25SSIU --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS M1357200102A WIRE HARNESS, ENGINE 1 1 M1354300304 SLIDE LEVER 1 2 0601840190 KNOB .................................................... 1 .........[...]

  • Page 70

    P A GE 70 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) OUTPUT TERMINAL ASSY . DCA-25SSIU --- OUTPUT TERMINAL ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLOW 7 -[...]

  • Page 71

    P A GE 71 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY REMARKS DCA-25SSIU --- OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . 1 8091860103 TERMINAL P ANEL ................................... 1 ................... REPLACES M1230700003 2 0801830104A OUTPUT TERMINAL BOL T ..................... [...]

  • Page 72

    P A GE 72 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- B A TTER Y ASSY . BA TTER Y ASSY . S/N7100001 T O 7100050 S/N7100051~[...]

  • Page 73

    P A GE 73 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- B A TTER Y ASSY . BA TTER Y ASSY . 1 0602220185 BA TTER Y ....................................... 1 ........... 427MF 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 M0602220920 BA TTER Y BOL T[...]

  • Page 74

    P A GE 74 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- MUFFLER ASSY . MUFFLER ASSY . S/N7100001 T O S/N7105049 S/N7105050~[...]

  • Page 75

    P A GE 75 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- MUFFLER ASSY . MUFFLER ASSY . 1 0602300160 MUFFLER;MAM060249 ................. 1 ........... S/N7100001 T O 7105049 1 0602300390 MUFFLER ...................................... 1 ........... S/N7105050~ 2 M13304[...]

  • Page 76

    P A GE 76 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- FUEL T ANK ASSY . FUEL T ANK ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLOW 7 -CA TO GOLD[...]

  • Page 77

    P A GE 77 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- FUEL T ANK ASSY . FUEL T ANK ASSY . 1 M1363000202 FUEL T ANK 1 2 0605505070 C A P , FUEL T ANK 1 3 M1363200004 T ANK BAND 2 4 M9310500104 SUPPORTER SHEET 4 5 011008020 HEX. HEAD BOL T ..........................[...]

  • Page 78

    P A GE 78 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLOW 7 -CA TO GOLD 8 -RED THE SERIAL NUMBER MA Y BE REQUIRED . ENCLOS[...]

  • Page 79

    P A GE 79 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ENCLOSURE ASSY . DCA-25SSIU --- ENCLOSURE ASSY . 1 M1413000212 BASE ................................................... 1 ............. S/N7100291 T O S/N7104749 REPLACES M1413000202 M1413000222 BASE .........................[...]

  • Page 80

    P A GE 80 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLOW 7 -CA TO GOLD 8 -RED THE SERIAL NUMBER MA Y BE REQUIRED . ENCLOS[...]

  • Page 81

    P A GE 81 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) 2 2 M9110100204 HINGE 2 2 3 M9116100004 W ASHER 2 2 4 0021808020 MACHINE SCREW 3 2 5 0845031504 BLIND PLUG ....................................... 2 ............. REPLACES M9310000004 2 6 M1463000202 R OOF P ANEL ..................................... 1 ........[...]

  • Page 82

    P A GE 82 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- R UBBER SEAL ASSY . R UBBER SEAL ASSY . S/N7100001 T O 7101589 S/N7101590~[...]

  • Page 83

    P A GE 83 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- R UBBER SEAL ASSY . R UBBER SEAL ASSY . 1 0228910300 R UBBER SEAL 2 2 0228900725 R UBBER SEAL 4 3 M1490300004 R UBBER SEAL 1 4 0228800360 R UBBER SEAL 1 5 0228900370 R UBBER SEAL 1 6 0228800605 R UBBER SEAL 2 7[...]

  • Page 84

    P A GE 84 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) DCA-25SSIU --- DECALS DECAL ASSY .[...]

  • Page 85

    P A GE 85 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS DCA-25SSIU --- DECALS DECAL ASSY . 1 M1550000003 DE C A L ; ENGINE OPERA TING .............................. 1 ..... M15000000 2 M1550000104 DECAL; NO TE ........................................................ 1 ..... M15000[...]

  • Page 86

    P A GE 86 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY .[...]

  • Page 87

    P A GE 87 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY . 1 5111102070 CYLINDER HEAD ASSY . 1 3 1096000051 SEALING CUP , RR F A CE D=44 1 3- 1 5111290060 SEALING CUP , LO WER D=16 4 3- 2 5112190080 SEALIN[...]

  • Page 88

    P A GE 88 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 89

    P A GE 89 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . 1 5112101771 CYLINDER BLOCK ASSY . 1 2 9098025910 BO L T 1 0 4 9096640340 PLUG; 1/2 T APPET CHAMBER 2 4-1 5112190080 SEALING CUP CHAMBER D=18 2 5 5116100010 BEARING K[...]

  • Page 90

    P A GE 90 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 ---TIMING GEAR ASSY . TIMING GEAR ASSY .[...]

  • Page 91

    P A GE 91 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS 1 5113110282 TIMING GEAR CASE 1 2 9113211480 GEAR CASE CO VER 1 3 9099206010 P A CKING 1 4 901906140 B O L T 4 8 9113120460 P A CKING 2 9 5096250790 OIL SEAL 1 12 9113270450 POINTER 1 14 9113120340 P A CKING 1 17 9019108320 B[...]

  • Page 92

    P A GE 92 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY .[...]

  • Page 93

    P A GE 93 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) ISUZU C240 FL YWHEEL HOUSING ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1- 5 5113410191 FL YWHEEL HOUSING 1 11 9113430391 CO V ER 1 12 9019006120 B O L T 6 21 5113490380 STIFFENER; RIGHT SIDE 1 22 5113490370 STIFFENER; LEFT SIDE 1 23 9019110200 B O L T 2 23-1 9[...]

  • Page 94

    P A GE 94 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 OIL P AN ASSY . OIL P AN ASSY .[...]

  • Page 95

    P A GE 95 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) ISUZU C240 OIL P AN ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1- 2 5113601832 OIL P AN ASSY . ................................ 1 ................ INCL. ITEMS W/* 3* 5096050050 OIL DRAIN PLUG, 3/8 1 3- 1 9992023200 OIL DRAIN PLUG 1 4-1* 9097205600 O RING P ACKI[...]

  • Page 96

    P A GE 96 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) OIL PUMP ASSY . ISUZU C240 ---OIL PUMP ASSY .[...]

  • Page 97

    P A GE 97 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) OIL PUMP ASSY . ISUZU C240 ---OIL PUMP ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 9131008010 OIL PUMP ASSY . ................................. 1 ........... INCL. ITEMS W/* 6* 5131200040 RO TOR S E T .......................................... 1 ........... IN[...]

  • Page 98

    P A GE 98 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) CRANKSHAFT , BRIDGE AND FL YWHEEL ASSY . ISUZU C240 --- CRANKSHAFT , BRIDGE AND FL YWHEEL ASSY .[...]

  • Page 99

    P A GE 99 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY REMARKS 1 5115100211 CRANK BEARING KIT;STD 1 1- 1 5115300211 CRANK BEARING KIT;-0.25 1 1- 2 5115400211 CRANK BEARING KIT;-0.50 1 2 9115810570 T H R UST BEARING 2 3 5121112020 PIST ON;STD 4 4 5121210070 PIST ON RING SET;STD 4 6 51221100[...]

  • Page 100

    P A GE 100 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY .[...]

  • Page 101

    P A GE 101 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS 2 9885131071 OIL FIL TER ELEMENT KIT ........ 1 .............. INCL. ITEMS W/ * 3 * 9132130350 O RING P ACKING CO VER 1 4 9099211920 CENTER PIPE P A CKING 1 5- 1 9099209780 DRAIN PIPE P A CKING 1 6 * 9099221100 FE L T RING 1[...]

  • Page 102

    P A GE 102 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- OIL PIPE ASSY . OIL PIPE ASSY .[...]

  • Page 103

    P A GE 103 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS 1 9133119810 OIL PUMP ASSY . 1 2 5133111141 ROCKER OIL FEED PIPE 1 3 9099061051 B O L T 1 4 9099209000 P A CKING 2 9 5133111740 OIL INJECTION PIPE 1 10 5096750220 AD APTER 1 11 9095720080 P A CKING 2 13 901906120 B O L T 1 I[...]

  • Page 104

    P A GE 104 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- W A TER PUMP AND F AN ASSY . W A TER PUMP AND F AN ASSY .[...]

  • Page 105

    P A GE 105 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS 1 5136101673 W A TER PUMP ASSY . ................... 1 ............ INCL. ITEMS W/ * 3 * 5878101391 W A TER PUMP REP AIR KIT .......... 1 ............ INCL. ITEMS W .# 6 * # 5136310080 BEARING UNIT 1 7 * # 9136210760 IMPELLE[...]

  • Page 106

    P A GE 106 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) INT AKE AND EXHA UST MAINIFOLD ASSY . ISUZU C240 --- INT AKE AND EXHA UST MANIFOLD ASSY .[...]

  • Page 107

    P A GE 107 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS INT AKE AND EXHA UST MANIFOLD ASSY . ISUZU C240 --- INT AKE AND EXHA UST MANIFOLD ASSY . 1 9141126954 INLET MANIFOLD 1 3 9041108500 I N T AKE STUD 2 2 0 9141416142 EXHA UST MANIFOLD 1 2 1 5093020020 EXHA UST STUD 1 3 0 51411[...]

  • Page 108

    P A GE 108 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) AIR CLEANER ASSY . ISUZU C240 --- AIR CLEANER ASSY .[...]

  • Page 109

    P A GE 109 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) AIR CLEANER ASSY . ISUZU C240 --- AIR CLEANER ASSY . NO . P AR T NO . ITEM QTY . REMARKS 3 5142102130 AIR CLEANER ASSY . ................... 1 ............ INCL. ITEMS W/ * 5 * 5142150140 ELEMENT 1 27 * 5142110670 CO VER 1 38 * 9142191410 INDICA T OR 1 59 * 51[...]

  • Page 110

    P A GE 110 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- ENGINE FOO T ASSY . ENGINE FOO T ASSY .[...]

  • Page 111

    P A GE 111 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- ENGINE FOO T ASSY . ENGINE FOO T ASSY . 1 9117712070 ENGINE FOO T , RIGHT SIDE 1 1- 1 5117710501 ENGINE FOO T , LEFT SIDE 1 6 9029510250 F O OT B OL T , R IG H T S ID E 4 6- 1 9029510250 B O L T F O OT , LEFT [...]

  • Page 112

    P A GE 112 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- INJECTION PUMP ASSY . INJECTION PUMP ASSY .[...]

  • Page 113

    P A GE 113 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP ASSY . INJECTION PUMP ASSY . 5 8943864440 I N J E C T IO N P UMP ASSY . .................... 1 ..................... REPLACES 5156010252 INCL. ITEMS W/ * 15 * 5157201400 G O VERNOR ASSY . 1 20 *[...]

  • Page 114

    P A GE 114 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- ELECTRICAL P AR TS ELECTRICAL P AR TS[...]

  • Page 115

    P A GE 115 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- ELECTRICAL P AR TS ELECTRICAL P AR TS 1 5811000801 ST A RT E R 1 2 5812003410 AL TERNA T OR .................................... 1 ......................... UP T O OCT . 1992 9822007640 AL TERNA T OR .........[...]

  • Page 116

    P A GE 116 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- A CCESSORIES ACCESSORIES[...]

  • Page 117

    P A GE 117 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- A CCESSORIES ACCESSORIES 50 5193100060 D R I V E ASSY . ....................................... 1 ..................... INCL. ITEMS W/ * 51 * 9193110240 CASE 1 52 * 9193110200 CO VER 1 53 * 9193120060 P A CKIN[...]

  • Page 118

    P A GE 118 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 ---INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 119

    P A GE 119 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . 5 5156110460 HOUSING ASSY . .................................. 1 ..................... INCL. ITEMS W/ * 15 * 9812151150 STUD 3 16 * 9812350170 A D APTE[...]

  • Page 120

    P A GE 120 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 121

    P A GE 121 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . 55-21 * 5156190260 T APPET SHIM ................................ A/ R ....................... T=0.26 55-22 * 5156190270 T APPET SHIM ..................[...]

  • Page 122

    P A GE 122 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 123

    P A GE 123 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- INJECTION PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . 108 * 9812214110 K E Y 1 111 * 1156190820 B O L T 1 113 * 1157590010 P A CKING 2 137 * 9097060370 B O L T 1 138 * 1096350070 P A CKING 2 150 * 98121507[...]

  • Page 124

    P A GE 124 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 ---GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

  • Page 125

    P A GE 125 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- GO VERNOR COMP . ASSY . CO VERNOR COMP . ASSY . 5 1157210040 HOUSING ............................................. 1 ..................... INCL. ITEMS W/ * 12 * 1157290150 O RING P A CKING 1 13 * 9813150650 A [...]

  • Page 126

    P A GE 126 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

  • Page 127

    P A GE 127 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY . 83* 9813212200 OIL SEAL 1 84* 9813251730 SHIM ..................................................... 1 ..................... T=0.50 85* 9813250970 SHIM ..........[...]

  • Page 128

    P A GE 128 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY . 46[...]

  • Page 129

    P A GE 129 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY . 5 * 5157510120 HOUSING 1 9 * 9813512050 PIST ON 1 10 * 9813513030 SPRING 1 11 * 9813550230 PLUG 1 12 * 9813550350 GASKET 1 15 * 5157540010 T APPET ASSY . .......[...]

  • Page 130

    P A GE 130 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- A UT O TIMER COMP . ASSY . A UT O TIMER COMP . ASSY .[...]

  • Page 131

    P A GE 131 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- A UT O TIMER COMP . ASSY . A UT O TIMER COMP . ASSY . 5 9813435050 FL YWEIGHT .................................. 2 .............................. INCL. ITEMS W/* 6* 9813450430 SHIM A/R 6-1* 9813450440 SHIM A/R[...]

  • Page 132

    P A GE 132 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- NOZZLE HOLDER COMP . ASSY . NOZZLE HOLDER COMP . ASSY .[...]

  • Page 133

    P A GE 133 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- NOZZLE HOLDER COMP . ASSY . NOZZLE HOLDER COMP . ASSY . 5% # 5153410020 PUSH ROD 4 7% # 5153430020 SPRING 4 9% # 9153396010 SCREW 4 11%# 5153340030 NU T 4 12%# 9153390560 GASKET 4 13%# 9153390570 W ASHER 4 21%[...]

  • Page 134

    P A GE 134 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 ---ST ARTER COMP . ASSY . ST AR TER COMP . ASSY .[...]

  • Page 135

    P A GE 135 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- ST ARTER COMP . ASSY . ST AR TER COMP . ASSY . 6 5811210160 ARMA TURE ASSY . .................................... 1 ................ INCL. ITEMS W/* 13* 5811291050 PINION ST OPPER 1 14* 5811290030 W ASHER SET [...]

  • Page 136

    P A GE 136 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 --- AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (OCT . 1992~)[...]

  • Page 137

    P A GE 137 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (OCT . 1992~) 3 5812210630 ROT OR ASSY . ........................................................ 1 ..... INCL. ITEMS W/* AND W/> 4 * > 9000901810 [...]

  • Page 138

    P A GE 138 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) ISUZU C240 ---AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (BEFORE OCT . 1992)[...]

  • Page 139

    P A GE 139 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO . P AR T NO . ITEM QTY . REMARKS ISUZU C240 --- AL TERNA T OR COMP . ASSY . AL TERNA T OR COMP . ASSY . (BEFORE OCT . 1992) 5 5812210100 ROT OR ASSY . ....................................................... 1 ..... INCL. ITEMS W/* 8* 9000901810 BALL BEARING[...]

  • Page 140

    P A GE 140 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL(STD) — REV . #7 (04/18//12) TERMS AND CONDITIONS OF SALE — P ART S P A YM ENT TERMS T erms of payment for part s are net 30 d ays. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to th e invoice. All shipments are F .O .B. point of orig in.[...]

  • Page 141

    P A GE 141 — DCA-25SSIU — P ARTS AND OPERA TION MANU AL (STD) — REV . #7 (04/18/12) NO TES[...]

  • Page 142

    OPERA TION AND PAR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P arts Depar tment 18910 Wi lm i ngton A v e . C ars on, C A 90746 Cont a ct : mq@mult i qu i p.com T e l. (800) 421-1244 F a x (800) 537-3927 800-427-1244 310-537-[...]