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Multiquip DCA45SSKU3 manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .mqpo wer .com Re vision #0 (12/15/11) OPERA TION AND P AR TS MANUAL ® MODEL DCA45SSKU MODEL DCA45SSKU3 60HZ WHISPER W A TT™ GENERA TOR (KUBOT A V3800-DI-T DIESEL ENGINE) P AR TS LIST NO. M1870301504[...]

  • Page 2

    P A GE 2 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P A GE 3 If y ou belie v e that your v ehicle has a def ect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highwa y T raffic Saf ety Administration (NHTSA) in addition to notifying Multiquip at 1-800-[...]

  • Page 4

    P A GE 4 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) T ABLE OF CONTENTS DCA45SSKU/SSKU3 60 Hz Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents ......................................[...]

  • Page 5

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address [...]

  • Page 6

    P A GE 6 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) SAFETY INFORMA TION Do not oper ate or service the equip ment bef ore reading the entire manual. Safety precautions should be follo wed at all times when operating this equipment. F ailure to read and und erst and the saf ety messa ges and opera ti[...]

  • Page 7

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER oper at e this equi pm ent with ou t prop er pro te ct iv e clothing, shatter proof glasses, respirator y protection, hea rin g p ro te ct io n, st ee l-t oe d b oo ts an d oth er pr ot ec ti v[...]

  • Page 8

    P A GE 8 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engi ne fue l ex ha us t gase s conta in poi so no us car bon mono xide. This gas is color less and odorless, and can cause death if inhaled.  Th e engin e of this equ ipm en t requires an adequ[...]

  • Page 9

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T start the engine near spille d fuel or comb us tib le fl uids . Diesel fuel is e xtremely fl ammab le and its v apors can cause an e xplosion if ignited.  AL W A Y S r efue l in a we ll- vent[...]

  • Page 10

    P A GE 10 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T to u c h ou t pu t te rm in als du ri ng op er a t i o n . C o n t a ct wi th o ut pu t t erm i na ls d u ri ng o p er a t io n c a n c a u se e l ec t r o c ut i o n, el ec t r ic al s h o[...]

  • Page 11

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T e xp ose the batt ery to open fl am es , spa rks, cigar ett es , etc. The batt ery conta ins combusti[...]

  • Page 12

    P A GE 12 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) SPECIFICA TIONS T able 1. Generator Specifications Model DCA-45SSKU/KU3 T ype Rev olving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 39.6 KW (49.5 k[...]

  • Page 13

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 13 DIMENSIONS F FRONT VIEW I G A E D B TOP VIEW SIDE VIEW C 45 M91020000 H Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 25.19 in. (640 mm.) F 76.37 in. (1,940 mm.) B 25.19 in. (640[...]

  • Page 14

    P A GE 14 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstructions. Make sure the generator is on secure le vel ground so that it cannot slide or shift around. Also install the gene[...]

  • Page 16

    P A GE 16 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) GENERA TOR Th is MQ Power g e ne rat or (F ig ur e 3 ) i s a h ig h qu al i ty por table (requires a trailer for transport) power source for telecom sites , lighting f acilities, power tools, submersible pumps and other industrial and constr uctio[...]

  • Page 17

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 17 MAJOR COMPONENTS 45 U V W O 3 PHASE 240/139 1 PHASE 240/120 3 PHASE 480/277 PRESS TO LOCK 3 1 45 2 4 5 6 7 8 9 10 1 1 12 M91020000 14 OFF W-U V-W U-V START STOP RUN DECREASE INCREASE 13 Figure 3. Major Components T able 4. Generator Major Component[...]

  • Page 18

    P A GE 18 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) ENGINE CONTROL P ANEL Figure 4. Engine Control P anel OFF W-U V-W U-V START STOP RUN DECREASE INCREASE 1 2 3 4 5 The definitions below descr ibe the controls and functions of the Engine Control P anel (Figure 4). 1. Engine W arning Lamps — Ther[...]

  • Page 19

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 19 GENERA TOR CONTROL P ANEL Figure 5. Generator Control P anel OFF W-U V -W U-V ST ART STOP RUN DECREASE INCREASE 1 2 3 4 5 6 The definitions below describe the controls and functions of the Generator Control P anel (Figure 5). 1. Frequency Meter ?[...]

  • Page 20

    P A GE 20 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles an[...]

  • Page 21

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 21 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in a n y vo l t ag e sele ctor swit ch[...]

  • Page 22

    P A GE 22 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the gener ator by the Output T ermina l Lugs or the con v enienc e recept ac les (Fig ure 11). Make sure to read the operation manual before attempting to connect [...]

  • Page 23

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 23 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equ ipm en t to insu re the watt ag e , amper ag e , frequ en cy , and voltage requirements are satisfactorily supplied by the generator f or operating[...]

  • Page 24

    P A GE 24 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of voltages are av ailable to supply volt age for many diff erent applications. V oltages are selected by using the volta ge selector switch (Figure 13). T o obtain some of the voltage[...]

  • Page 25

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 25 GENERA TOR OUTPUTS/GAUGE READING H OW T O R E A D T H E A C A M M E T E R A N D A C V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the AC ammeter and AC voltmeter change-ove r s witches. Both of these s witc hes are[...]

  • Page 26

    P A GE 26 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The voltages at the ter minals are dependent on the position of the V oltage Selector Switch and [...]

  • Page 27

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 27 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load w[...]

  • Page 28

    P A GE 28 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the gener ator from an overload, a 3-pole, 125 amp , main circu it break er is prov ide d to prote ct the U ,V , and W output terminals from o verload. In addition two single- pole, 20 amp GFCI circuit[...]

  • Page 29

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 29 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Level Gr ound W[...]

  • Page 30

    P A GE 30 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) KU BO T A re co mm en d s a n t i f r ee ze /s u mm er coo la n t f or u se i n th ei r e ngi ne s , w h i c h c an be p ur c h as ed i n c o n c e n t r a t e ( a n d mi x e d w it h 5 0% d em in er al[...]

  • Page 31

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 31 B A TTER Y This unit is of negative ground DO NO T connect in rev erse . Alwa ys maintain batter y fluid lev el between the specified marks. Battery life will be shor tened, if the fluid lev el are not properly maintained. Add only distilled wat[...]

  • Page 32

    P A GE 32 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Place the main, G.F .C.I., and aux. circuit breakers (Figure 36) in the OFF position prior to star ting the engine. Figure 36. Main, A ux. and GFCI Circuit Breaker s (OFF) 2. Make sure the v olt[...]

  • Page 33

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 33 GENERA TOR ST AR T -UP PROCEDURE 2. Depending on the temperature of the coolant (cold we at he r con di ti on s) , the pre -h ea t lam p (F ig ur e 41) wil l lig ht ( ON ) and rem ai n on unt il the pre- he ati ng cycle has been complet ed. After c[...]

  • Page 34

    P A GE 34 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) GENERA TOR SHUT -DOWN PROCEDURES 2. Place the engine speed control s witch (Figure 51) in the Star t/Idle position (down). Figure 51. Engine Speed Control Switch Start Idle Position 3. Let the engine cool by running it at low speed for 3-5 minutes[...]

  • Page 35

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 35 * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace primar y air filter element when restriction indicator shows a vacuum of 625 mm[...]

  • Page 36

    P A GE 36 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) MAINTENANCE If the engine is operating in v er y dusty or dry grass condit ions , a clogged air cleaner will result. This can lead to a los s of pow er , ex ces siv e carb on bui ld up in the comb ustion chamber and high fuel consumption. Change a[...]

  • Page 37

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 37 AIR REMO V AL If air enters the fuel injection system of a diesel engine, star ting becomes impossible. After r unning out of fuel, or after disassemb ling the fuel system, b leed the system according to the following procedure. See the KUBOT A Eng[...]

  • Page 38

    P A GE 38 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) J A C K ET W A TE R HEA TE R AN D INT E R NA L B A T TE R Y (OPTIONAL) This generator can be equipped as an option with a jack et water heater and an inter nal batter y charger . They are provided with electr ic cords to connect to a commercial po[...]

  • Page 39

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 39 TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and mainten anc e guide line s ref erenced in this sect ion ref er to a wide range of traile[...]

  • Page 40

    P A GE 40 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) TRAILER MAINTENANCE BRAKES T railer brakes should be inspected the fir st 200 miles of oper at ion. This will allow the brak e shoe s and drums to seat properly . After the first 200 mile inter val, inspect the brakes every 3,000 miles. If drivi[...]

  • Page 41

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 41 TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/[...]

  • Page 42

    P A GE 42 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) TRAILER MAINTENANCE Lug Nut T orque Requirements It is ex tr eme ly important to app ly and mai nta in prope r wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or [...]

  • Page 43

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 43 TRAILER WIRING DIAGRAM Figure 61. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 44

    P A GE 44 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) GENERA TOR WIRING DIAGRAM Figure 62. Generator Wiring Diagram[...]

  • Page 45

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 45 ENGINE WIRING DIAGRAM Figure 63. Engine Wiring Diagram[...]

  • Page 46

    P A GE 46 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre v ented by proper handling and maintenance inspections, but in the ev ent of a breakdown, use T able 19 shown below for diagnosis of the Generator . If the problem cannot be remedi[...]

  • Page 47

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 47 NOTES[...]

  • Page 48

    P A GE 48 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this man ual. Use the help number s f oun d on the bac k page of the man ual if there are any questions . SAMP[...]

  • Page 49

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 49 SUGGESTED SP ARE P AR TS DCA45SSKU/KU3 WHISPER W A TT GENERA TOR WITH KUBO T A V3800-DI-T -E3CB DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............1C02032433 ......... CAR TRIDGE , OIL FIL TER 5............1663143562 .......... FIL TER, [...]

  • Page 50

    P A GE 50 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) GENERA TOR ASSY .[...]

  • Page 51

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 51 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B3110001302 RO TOR ASSY . ..........................................1 ............. INCLUDES ITEMS W/# 1-1# FIELD ASSY . 1 1-2# 0601820083 RECTIFIER 3 1-3# 06018 22664 ZNR 1 1-4# B3120100[...]

  • Page 52

    P A GE 52 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) CONTROL BOX ASSY .[...]

  • Page 53

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 53 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1213002012 CONTROL BO X 1 1- 1 Y0330000555 EDGING 1 1- 2 Y0330000255 EDGING 1 1- 3 Y0330000190 EDGING 1 2 0016906016 HEX. HEAD BOL T 10 3 0601807521 CIRCUIT BREAKER, 3P 125A 1 3A INSULA TING PLA TE 1 4 06[...]

  • Page 54

    P A GE 54 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) CONTROL BOX ASSY .[...]

  • Page 55

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 55 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 35 0027105010 MACHINE SCREW 4 36 M9220100004 SET SCREW 2 37 Y0080200007 SNAP RING 2 38 M1224100104 ST OPPER 1 39 0027105010 MACHINE SCREW 2 40 0601806859 AC V OL TMETER, 0-600V 1 41 060180[...]

  • Page 56

    P A GE 56 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) ENGINE AND RADIA TOR ASSY .[...]

  • Page 57

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 57 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1923200154 ENGINE, KUBO T A V3800-DI-T 1 1A 1G54197011 F AN BEL T 1 1-1 1663143562 ELEMENT , FUEL FIL TER 1 1-2 1C02032433 CARTRIDGE, OIL FIL TER 1 1-3 1J41905811 ELEMENT , BRO[...]

  • Page 58

    P A GE 58 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 59

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 59 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 41 011008020 HEX. HEAD BOL T 1 42 Y0199101000 HOSE 1 43 0193601300 HOSE 1 44 0605515170 HOSE BAND 2 45 M1310200904 BRA CKET , RADIA TOR 1 46 M1310201004 BRA CKET , RAD[...]

  • Page 60

    P A GE 60 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) OUTPUT TERMINAL ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL [...]

  • Page 61

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 61 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1230700103 TERMINAL P ANEL 1 2 M9220100204 OUTPUT TERMINAL BOL T 5 3 M9220100104 TIE SCREW 5 4 0039310000 HEX. NUT 10 5 0040010000 WASHER, LOCK 15 6 0041410000 WASHER, FLA T 20 7 00[...]

  • Page 62

    P A GE 62 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) BA TTER Y ASSY .[...]

  • Page 63

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 63 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220199 BA TTERY , 727MF 1 2 M9310500014 BA TTERY SHEET 1 3 M9103000304 BA TTERY BAND 1 4 0602220920 BA TTERY BOL T SET 2 5 M1346400104 BA TTERY CABLE 1 6 M0348200104 BA TTERY CABLE 1 7[...]

  • Page 64

    P A GE 64 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) MUFFLER ASSY .[...]

  • Page 65

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 65 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B3331102203 MUFFLER 1 2 011008020 HEX. HEAD BOL T 4 3 B3334001403 EXHA UST PIPE 1 4 1925812231 GASKET 1 5 0030410000 HEX. NUT 8 6 0602325097 SEAL CLAMP 1 7 M1333300504 BRA CKET , EXHA UST PI[...]

  • Page 66

    P A GE 66 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) FUEL T ANK ASSY .[...]

  • Page 67

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 67 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1363002602 FUEL T ANK 1 1-1 0605505070 FUEL T ANK CAP 1 1- 2 0605501072 FUEL SENDER UNIT 1 1-2A 0605516090 GASKET 1 2 M1363200104 T ANK BAND 2 3 M9310500104 SUPPOR TER SHEET 4 4 00169080[...]

  • Page 68

    P A GE 68 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) ENCLOSURE ASSY .[...]

  • Page 69

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 69 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1413004202 BASE 1 2 M1413400004 UNDER CO VER 1 3 011008020 HEX. HEAD BOL T 2 4 M1423003102 FRONT FRAME 1 4A M1493110203 ACOUSTIC SHEET 1 5 011008020 HEX. HEAD BOL T 4 6 M1423200604 CO VER[...]

  • Page 70

    P A GE 70 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) ENCLOSURE ASSY . (CONTINUED)[...]

  • Page 71

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 71 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 36 0019108055 HEX. HEAD BOL T 2 36A 0042308000 W ASHER, LOCK, ST AINLESS 2 36B 031108160 W ASHER, FLA T 2 37 011008020 HEX. HEAD BOL T 2 38 0019208020 HEX. HEAD BOL T 2 39 M14530[...]

  • Page 72

    P A GE 72 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) RUBBER SEALS ASSY .[...]

  • Page 73

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 73 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 Y0228901240 SEAL RUBBER 3 2 Y0228900625 SEAL RUBBER 1 3 Y0228900595 SEAL RUBBER 1 4 0229400970 SEAL RUBBER 3 5 0229400485 SEAL RUBBER 1 6 Y0229400910 SEAL RUBBER 1 7 Y0229400425 SEAL RU[...]

  • Page 74

    P A GE 74 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) NAMEPLA TE AND DECALS ASSY .[...]

  • Page 75

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 75 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M9522000504 DECAL; CIRCUIT BREAKER ...................... 1 ................ M92200050 2 M9520000104 DECAL; AMMETER CHANGE-O VER SW . ..1 ................ M92000010 3 M95220006[...]

  • Page 76

    P A GE 76 — DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar ts o rd e r s w il l b e s hi p p ed c ol le c t o r prepaid with the charges added to the invoice. A l l s h i p [...]

  • Page 77

    DCA45SSK/KU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/15/11) — P AGE 77 NOTES[...]

  • Page 78

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A ve . Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]