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Multiquip DCA25SSIU3 manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .mqpo wer .com Re vision #0 (12/20/10) OPERA TION AND P AR TS MANUAL WHISPER W A TT™ SERIES MODEL DCA25SSIU3 60HZ GENERA TOR (ISUZU BV -4LE2 DIESEL ENGINE) P AR TS LIST NO. M1870301004[...]

  • Page 2

    P A GE 2 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 3 If you belie ve that your v ehicle has a defect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highway T raffi c Safety Administr ation (NHTSA) in addition to notifying Multiquip at 1-800-421-1[...]

  • Page 4

    P A GE 4 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) T ABLE OF CONTENTS DCA25SSIU3 Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents ...................................................[...]

  • Page 5

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ?[...]

  • Page 6

    P A GE 6 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollow ed at all times when operating this equipment. Failure to read and understand the saf ety messages and operating instru[...]

  • Page 7

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or[...]

  • Page 8

    P A GE 8 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust gases contain poisonous carbon mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engine of this equipment requires an adequate free fl ow of [...]

  • Page 9

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T star t the engine near spilled fuel or comb ustible fl uids. Diesel fuel is e xtremely fl ammable and its v apors can cause an e xplosion if ignited.  AL W A YS refuel in a well-ventilated area[...]

  • Page 10

    P A GE 10 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T touch output terminals dur ing operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn.  The electrical voltage required to operate th[...]

  • Page 11

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T expose the battery to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gases [...]

  • Page 12

    P A GE 12 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) T able 1. Generator Specifi cations Model DCA-25SSIU3 T ype Rev olving fi eld, self v entilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 27.5 kV A (22.0 kW) 15.8 KW Prime[...]

  • Page 13

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 13 DIMENSIONS Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 21.06 in. (535 mm.) F 94.49 in. (1,850 mm.) B 21.06 in. (535 mm.) G 39.37 in. (1,000 mm.) C 24.21 in. (615 mm.) H 29.53 in[...]

  • Page 14

    P A GE 14 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the gen[...]

  • Page 16

    P A GE 16 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) GENERA TOR This MQ P ower generator (Figure 3) is a high quality por table (requires a trailer f or transpor t) po wer source f or telecom sites, lighting f acilities, power tools , submersible pumps and other industrial and constr uction machiner y[...]

  • Page 17

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 17 MAJOR COMPONENTS Figure 3. Major Components T able 4. Generator Major Components ITEM NO . DESCRIPTION 1 T er minal P anel Assemb ly 2 Output T er minal Assembly 3 Air Cleaner Assembly 4 Muffl er Assembly 5 Fuel T ank Assembly 6 Engine Assembly 7 B[...]

  • Page 18

    P A GE 18 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel The defi nitions below describe the controls and functions of the Generator Control P anel (Figure 4). 1. V oltage Regulator Control — Allo ws ±15% manual adjustment of the generator?[...]

  • Page 19

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 19 ENGINE OPERA TING P ANEL Figure 5. Engine Operating P anel The defi nitions below describe the controls and functions of the Engine Operating P anel (Figure 5). 1. P anel Light - Normally used in dar k places or at night. When activ ated, panel wil[...]

  • Page 20

    P A GE 20 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) sho wn below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles and[...]

  • Page 21

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 21 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duple x Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any v oltage selector switch positi[...]

  • Page 22

    P A GE 22 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Lugs) Connecting Loads Loads can be connected to the generator b y the Output T erminal Lugs or the conv enience receptacles (Figure 11). Make sure to read the oper ation manual bef ore attempting to connect [...]

  • Page 23

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 23 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisf actor ily supplied by the generator f or operating the equip[...]

  • Page 24

    P A GE 24 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of v oltages are av ailable to supply v oltage f or many diff erent applications. V oltages are selected by using the volta ge selector s witch (Figure 13). T o obtain some of the voltag[...]

  • Page 25

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 25 GENERA TOR OUTPUTS/GAUGE READING HO W TO READ THE A C AMMETER AND AC V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the A C ammeter and AC v oltmeter change-ov er s witches. Both of these s witches are located on the[...]

  • Page 26

    P A GE 26 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at the terminals are dependent on the position of the V oltage Selector Switch and th[...]

  • Page 27

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 27 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector s witch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load w[...]

  • Page 28

    P A GE 28 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load, a 3-pole, 60 amp , main circuit breaker is pro vided to protect the U ,V , and W Output T erminals from ov erload. In addition two single- pole, 20 amp GFCI circuit brea[...]

  • Page 29

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 29 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel cells are le vel with the ground. Failure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Le vel Ground W AR[...]

  • Page 30

    P A GE 30 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) ISUZU recommends ISUZU antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mix ed with 50% demineralized w ater) or pre-diluted. See the ISUZU Engine Owner’ s[...]

  • Page 31

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 31 B A TTER Y This unit is of negative g round DO NO T connect in rev erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y life will be shortened, if the fl uid le v el are not properly maintained. Add only distilled [...]

  • Page 32

    P A GE 32 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Place the main, G.F .C.I., and aux. circuit breakers (Figure 36) in the OFF position prior to star ting the engine. Figure 36. Main, A ux. and GFCI Circuit Breaker s (OFF) 2. Make sure the v oltag[...]

  • Page 33

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 33 GENERA TOR ST AR T -UP PROCEDURE 3. T ur n the ignition key to the star t position (Figure 41). Once the engine star ts, release the ignition ke y and allow it to retur n to the RUN position (Figure 39). If the engine f ails to star t after 10 secon[...]

  • Page 34

    P A GE 34 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) GENERA TOR SHUT -DOWN PROCEDURES 2. Let the engine cool b y running it at low speed f or 3-5 minutes with no load applied. 3. Place the ignition s witch (Figure 52) in the “ ST OP ” position, remov e the k ey and store in a saf e place. Figure 5[...]

  • Page 35

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 35 * 1 Replace engine oil and fi lter at 100 hours, fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imary air fi lter element when restriction indicator shows a v acuum of 625[...]

  • Page 36

    P A GE 36 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner [...]

  • Page 37

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 37 CHECK OIL LEVEL Check the cr ankcase oil le v el prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause se vere damage to the engine. Make sure the generator is le v el. The oil le v el must be between the tw o notches on[...]

  • Page 38

    P A GE 38 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . R[...]

  • Page 39

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 39 TRAILER MAINTENANCE BRAKES T railer brak es should be inspected the fi rst 200 miles of operation. This will allo w the brak e shoes and drums to seat properly . After the fi rst 200 mile inter val, inspect the brak es every 3,000 miles. If drivin[...]

  • Page 40

    P A GE 40 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/[...]

  • Page 41

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 41 TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachm[...]

  • Page 42

    P A GE 42 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) TRAILER WIRING DIAGRAM Figure 59. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 43

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 43 GENERA TOR WIRING DIAGRAM Figure 60. Generator Wiring Diagram[...]

  • Page 44

    P A GE 44 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) ENGINE WIRING DIAGRAM Figure 61. Engine Wiring Diagram[...]

  • Page 45

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 45 TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be reme[...]

  • Page 46

    P A GE 46 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P [...]

  • Page 47

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 47 SUGGESTED SP ARE P AR TS DCA25SSIU3 WHISPER W A TT GENERA T OR WITH ISUZU BV -4LE2 DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............8943142633 .......... CARTRIDGE , OIL FIL TER 5............8980374810 .......... FIL TER, FUEL, ELEMENT [...]

  • Page 48

    P A GE 48 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) GENERA TOR ASSY .[...]

  • Page 49

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 49 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B1110200602 RO T OR ASSY 1 1-1 FIELD ASSY 1 1-2 7961025004 RECTIFIER 1 1-3 0601822630 SURGE ABSORBER 1 1-4 8001070003 F AN 1 1-5 8351611004 COUPLING DISK 2 1-6 8351612004 W ASHER, COUPLING[...]

  • Page 50

    P A GE 50 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) CONTROL BOX ASSY .[...]

  • Page 51

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 51 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1213001102 CONTROL BO X 1 2 0601870430 CIRCUIT BREAKER 3P , 60AMPS 1 3 0021004075 MA CHINE SCREW 4 4 0601842384 RESISTOR, 20W 50 OHM 1 5 0021004010 MA CHINE SCREW 2 6 0601823240 RECTIFIER 2 7 0027104030 MA[...]

  • Page 52

    P A GE 52 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) CONTROL BOX ASSY .[...]

  • Page 53

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 53 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 38 0601807641 FREQUENCY METER, 45~65Hz 240V 1 39 0601808985 AC AMMETER, 0~50A/100A:5A 1 40 0601801040 CHANGE- O VER SWITCH, AMMMETER 1 41 0601806859 A C V OL TMETER, 0~600V 1 42 0601801041 [...]

  • Page 54

    P A GE 54 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) ENGINE AND RADIA TOR ASSY .[...]

  • Page 55

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 55 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1923200104 ENGINE, ISUZU 4LE2 1 1A 8972606490 F AN BEL T .................................................... 1 ................ REPLA CES P/N 8972249990 1-1 8943142633 CAR TRID[...]

  • Page 56

    P A GE 56 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 57

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 57 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 39 M9200200004 PLUG 1 40 0150000018 O-RING 1 41 0016906020 HEX HEAD BOL T 2 42 0199900600 DRAIN HOSE 1 43 0199900500 DRAIN HOSE 1 44 0605515106 HOSE BAND 4 45 M93000000[...]

  • Page 58

    P A GE 58 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) OUTPUT TERMINAL ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA T O GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUM[...]

  • Page 59

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 59 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1230700003 TERMINAL P ANEL 1 2 M9220000004 OUTPUT TERMINAL BOL T 5 3 M9220000104 TIE BOL T 5 4 0039308000 HEX BRASS NUT 10 5 0040008000 W ASHER, LOCK 15 6 0041408000 W ASHER, FLA T 2[...]

  • Page 60

    P A GE 60 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) BA TTER Y ASSY .[...]

  • Page 61

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 61 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220185 BA TTER Y 1 2 B9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 BA TTER Y BOL T SET 2 5 0040006000 W ASHER, LOCK 2 6 M1348400204 BA TTER Y CABLE 1 7 M2346[...]

  • Page 62

    P A GE 62 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) MUFFLER ASSY .[...]

  • Page 63

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 63 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1330100803 MUFFLER 1 2 0016908020 HEX HEAD BOL T 4 3 M1333002803 EXHA UST PIPE 1 4 8970420280 GASKET ......................................................1 ................ REPLACES P/N 060[...]

  • Page 64

    P A GE 64 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) FUEL T ANK ASSY .[...]

  • Page 65

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 65 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1363000212 FUEL T ANK 1 2 0605505070 CAP , FUEL T ANK 1 3 M1363200004 T ANK BAND 2 4 M9310500104 SUPPORTER SHEET 4 5 0016908020 HEX HEAD BOL T 2 6 0207308000 SUPER LOCK NUT 2 7 022100080 [...]

  • Page 66

    P A GE 66 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) ENCLOSURE ASSY .[...]

  • Page 67

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 67 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1413003302 BASE 1 2 M1413400004 UNDER CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M1423002302 FRONT FRAME 1 4A M1493104903 ACOUSTIC SHEET 1 5 0016908020 HEX HEAD BOL T 4 6 M1423200304 CO VER,[...]

  • Page 68

    P A GE 68 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) ENCLOSURE ASSY . (CONTINUED)[...]

  • Page 69

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 69 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 35 M1453004003 SIDE DOOR 1 35A M1493405804 A COUSTIC SHEET 1 36 M1453004703 SIDE DOOR 1 36A M1493409404 A COUSTIC SHEET 1 37 M1453301403 DUCT 1 38 0207006000 SELF- LOCKING NUT 6 3[...]

  • Page 70

    P A GE 70 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) RUBBER SEALS ASSY .[...]

  • Page 71

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 71 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0228901150 SEAL R UBBER 2 2 0228900695 SEAL R UBBER 1 3 0229400755 SEAL R UBBER 3 4 M1490300004 SEAL RUBBER 1 5 0228800325 SEAL R UBBER 1 6 0229400430 SEAL R UBBER 1 7 0228900540 SEAL R [...]

  • Page 72

    P A GE 72 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) NAMEPLA TE AND DECALS ASSY .[...]

  • Page 73

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 73 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1550000104 DECAL : NO TE .......................................................... 1 ........... M15000010 2 M1550000204 DECAL : NO TE ........................................[...]

  • Page 74

    P A GE 74 — DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) TERMS AND CONDITIONS OF SALE — P AR TS P A YMEN T TERMS T er ms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O .B. point o[...]

  • Page 75

    DCA25SSIU3 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (12/20/10) — P A GE 75 NOTES[...]

  • Page 76

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC . Multiquip Inc, the MQ logo and the MQ P ower logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, o r altered without written permission. All oth[...]