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Multiquip QP3TY manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. OPERA TION AND PAR TS MANUAL T o find the latest revision of this publication, visit our website at: www .multiquip.com MODEL QP3TY TRASH PUMP ( Y anmar L70EE-D Diesel Engine) Re vision #2 (11/15/10)[...]

  • Page 2

    P A GE 2 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Diesel engine exhaust and some of[...]

  • Page 3

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 3[...]

  • Page 4

    P A GE 4 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Specification and part number are subject to change without notice . NOTE QP3TY T rash Pump Here’ s How T o Get Help ............................................ 3 T ab le of Contents ...................................................... 4 P ar ts Ordering Pr[...]

  • Page 5

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 5 P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if d[...]

  • Page 6

    P A GE 6 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Saf ety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SA[...]

  • Page 7

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 7 Accidental Starting QP3TY — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF s witch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approv ed respirator y protection. Equipment Damage Messages Other important messag[...]

  • Page 8

    P A GE 8 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) RULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from sparks and open flames. ■ AL W A YS use e xtreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or nea[...]

  • Page 9

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 9 ■ High T emperatures – Alw ays stop engine and allo w the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns. ■ NEVER disconnect any "emergency or safety devices" [...]

  • Page 10

    P A GE 10 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP3TY Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MY T 3 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) . m m 6 7 ( . n i 0 0 . 3 g n i p m[...]

  • Page 11

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 11 QP3TY — SPECIFICA TIONS (ENGINE) Ta b l e 2 . En g i ne S pe ci f ic at i on s (Y AN M AR) E ngi ne Ma k e Y ANM AR E ngi ne M o de lL - 7 0 E E - D E ngi ne Ty p eA i r -cool ed 4- cycl e D iese l E ngine Cyl inde r Bo re X S t r ok e 3. 07 x 2 . 44 in ( 78 x 6 2 [...]

  • Page 12

    P A GE 12 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — GENERAL INFORMA TION APPLICA TION The QP3TY T rash Pump is designed to be used for de watering applications. Both the suction and discharge ports on the QP3TY trash pump use a 3-inch diameter opening, which allows the pump to pump at a rate of approxi[...]

  • Page 13

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 13 Figure 2 shows a typical application using the QP3TY T rash pump . Please note that this pump is intended for the remov al of clea n water and water containing some debris and solids. Maxim um size of solids should not e xceed 1.5 inch (30 mm) in diameter . DO NOT se[...]

  • Page 14

    P A GE 14 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Figure 3. Pump Refueling QP3TY — REFUELING PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE T O . ST A TIC ELECTRICITY D ANGER D ANGER Adding fuel to[...]

  • Page 15

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 15 QP3TY — B ASIC ENGINE ENGINE COMPONENTS Figure 4 illustrates the location of the major components of the engine. Each component is described below: 1 . Fuel Filler Cap – Remove this cap to add diesel fuel to the fuel tank. Mak e sure cap is tightened securely . D[...]

  • Page 16

    P A GE 16 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4 . If the oil level is low (Figure 6), fill to the edge of the oil[...]

  • Page 17

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 17 Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o prime pump, remo ve fill cap (Figure 2) and fill pump casing with water . If the pump casing is not filled with[...]

  • Page 18

    P A GE 18 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — INITIAL ST AR T -UP (ENGINE) DO NOT attempt to operate the pump until the Saf ety , General Inf or mation and Inspection sections of this manual have been read and thoroughly understood . This section is intended to assist the operator with the initia[...]

  • Page 19

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 19 QP3TY — INITIAL ST AR T -UP (ENGINE) Stopping The Engine Normal Shutdown 1 . Move the engine speed lever to the low speed and run the engine for about three minutes with no load. 2 . After the engine cools, move the engine speed lever to the STOP position (Figure 1[...]

  • Page 20

    P A GE 20 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — MAINTENANCE (PUMP) T o perf or m the pump vacuum test do the f ollowing: 1 . Remove the pump fill cap (Figure 2), and fill the pump with water . 2 . Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping. [...]

  • Page 21

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 21 QP3TY — MAINTENANCE (PUMP) Figure 13. Pump V acuum T ester Pressure reading may vary depending on altitude. See T ables 3 and 4 on page 12. NOTE[...]

  • Page 22

    P A GE 22 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erf or m engine maintenance procedures as ref erenced b y T ab le 6 below: e l u d e h c S e c n a n e t n i a M e n i g n E . 6 e[...]

  • Page 23

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 23 Maintenance P erf orm the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Check and retighten all f asteners as necessar y . Chec [...]

  • Page 24

    P A GE 24 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required:  Drain the fuel tank completely .  Run the engine for about 3 minutes and then stop .  Stop the engine. Drain the engine [...]

  • Page 25

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 25 NO TE P A GE[...]

  • Page 26

    P A GE 26 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d e y a l e d . r e [...]

  • Page 27

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 27 QP3TY — TROUBLESHOO TING (PUMP) G N I T O O H S E L B U O R T P M U P . 8 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S . r e t a w n o e k a t t o n s e o d p m u P ? g n i s u o h e h t n i r e t a w g n i m i r p h g u o n e t o N. r e t a [...]

  • Page 28

    P A GE 28 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ART[...]

  • Page 29

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 29 QP3TY — SUGGESTED SP ARE P A RTS QP3TY TRASH PUMP 1 T O 3 UNITS W/ Y ANMAR L48EE-D Qt y . P/N Description 2 ............ KIT3T .................... KIT , MECHANICAL SEAL, O-RINGS 1 ............ 1992040032 .......... IMPELLER 2 ............ 0631211159 .......... FLO[...]

  • Page 30

    P A GE 30 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — PUMP ASSY . PUMP ASSY . 59 SEAL KIT 61 21 6[...]

  • Page 31

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 31 QP3TY — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1992100011 CASING 1 2 1992100020 CASING CO VER 1 3 13910001600014 SUCTION CO VER 1 4 1992100173 DRAIN CO VER 1 5 19920002200014 DRAIN CO VER HANDLE 4 6 2367040033ASSY IMPELLER KIT ........[...]

  • Page 32

    P A GE 32 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) QP3TY — PUMP ASSY . PUMP ASSY . 59 SEAL KIT 61 21 6[...]

  • Page 33

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 33 QP3TY — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 8 0181090820 B O L T SET W/ SPRING W ASHER 2 (SUCTION PLA TE) M8 X 20 3 9 0181090825 B O L T SET W/ SPRING W ASHER 4 (SUCTION CO VER) M8 X 25 4 0 0151191257 STUD BOL T (DRAIN CO VER HANDLE[...]

  • Page 34

    P A GE 34 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . 2 — See Cylinder Head and Cover Assy Drawing — See Fuel Injection Pump Assy Drawing 8[...]

  • Page 35

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 35 CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71487101560 B L O C K A S S Y . , CYLINDER ................................. 1 ............. INCLUDES ITEMS W/ * 8 * 11435001700 C O VER, ST AR TER 1 9 * 26106100122 B O L T M10X 12 PLA TED 2 1 0 1143[...]

  • Page 36

    P A GE 36 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — CYLINDER HEAD & CO VER ASSY . CYLINDER HEAD & CO VER ASSY . 1 — See Cylinder Block Assy Drawing[...]

  • Page 37

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 37 Y ANMAR L70EE-D — CYLINDER HEAD & CO VER ASSY . CYLINDER HEAD & CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11487111020 CYLINDER HEAD 1 6 11487111100 V AL VE, SUCTION 1 7 11487111110 V AL VE, EXHA UST 1 8 11435011120 SPRING, V AL VE 2 9 10115[...]

  • Page 38

    P A GE 38 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — AIR CLEANER ASSY . AIR CLEANER ASSY . 2 — See Cylinder Head and Cover Assy Drawing[...]

  • Page 39

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 39 Y ANMAR L70EE-D — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425012211 GASKET , AIR CLEANER 1 2 71425012560 CLEANER ASSY , AIR ......................................... 1 ............. INCLUDES ITEMS W/ * 4 * 11425012520 C [...]

  • Page 40

    P A GE 40 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — MUFFLER ASSY . MUFFLER ASSY . 2 — See Cylinder Head and Cover Assy Drawing[...]

  • Page 41

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 41 Y ANMAR L70EE-D — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425013201 GASKET (NON — ASB.) 1 2 11487013551 MUFFLER ASSY 1 8 26106060122 B O L T M 6 X 1 2 P LA T E D 2 9 26216080182 STUD M 8X 18 PLA TED 2 1 0 26366080002 NUT M 8 2[...]

  • Page 42

    P A GE 42 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — CRANKSHAFT , PIST ON & CAMSHAFT ASSY . CRANKSHAFT , PIST ON & CAMSHAFT ASSY . — See Cylinder Block Assy Drawing 1[...]

  • Page 43

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 43 Y ANMAR L70EE-D — CRANKSHAFT , PIST ON & CAMSHAFT ASSY . CRANKSHAFT , PIST ON & CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71488014580 CAMSHAFT (D) ASSY 1 6 11425014200 T APPET 2 7 11477114260 T APPET , F .O. 1 8 11435014450 RO D , PUSH 2 [...]

  • Page 44

    P A GE 44 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — LUB. OIL PUMP & GO VERNOR ASSY . LUB. OIL PUMP & GO VERNOR ASSY . — See Cylinder Block Assy Drawing 1[...]

  • Page 45

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 45 Y ANMAR L70EE-D — LUB. OIL PUMP & GO VERNOR ASSY . LUB . OIL PUMP & GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 PUMP ASSY , LUB . OIL 1 6 11425032070 C O VER, LUB. OIL PUMP 1 7 10333832570 O — RING 1 8 22312030160 P ARALLEL P[...]

  • Page 46

    P A GE 46 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — COOLING & ST ARTING DEVICE ASSY . COOLING & ST AR TING DEVICE ASSY . — See Cylinder Block Assy Drawing 1 — See Cylinder Head and Cover Assy Drawing 2[...]

  • Page 47

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 47 Y ANMAR L70EE-D — COOLING & ST ARTING DEVICE ASSY . COOLING & ST AR TING DEVICE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11487045201 CO VER 1 2 11435045320 R UBBER, SEAL 1 3 11435045340 COLLAR 1 4 18372055210 GROMMET 1 5 26106060202 B O L T M 6 X[...]

  • Page 48

    P A GE 48 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . — See Cylinder Block Assy Drawing 1 — See Cylinder Head and Cover Assy Drawing 2[...]

  • Page 49

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 49 Y ANMAR L70EE-D — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71465051100 PUMP ASSY , F . INJECT . ................................ 1 ................. INCLUDES ITEMS W/ * 2 * 10554651020 G A S K E T 1 3 * 1142[...]

  • Page 50

    P A GE 50 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — FUEL T ANK & FUEL LINE ASSY . — See Fuel Injection Pump Assy Drawing 8[...]

  • Page 51

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 51 Y ANMAR L70EE-D — FUEL T ANK & FUEL LINE ASSY . FUEL T ANK & FUEL LINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71435055711 T ANK, FUEL (RED) (50) ................................. 1 ................. INCLUDES ITEMS W/ * 3 * 11428855040 CAP ASSY [...]

  • Page 52

    P A GE 52 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) Y ANMAR L70EE-D — T OOL, LABEL & GASKET SET ASSY . T OOL, LABEL & GASKET SET ASSY .[...]

  • Page 53

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 53 Y ANMAR L70EE-D — T OOL, LABEL & GASKET SET ASSY . T OOL, LABEL & GASKET SET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 18325007230 LABEL, OPERA TION 4 11425007090 LABEL, AIR COOLED 1 5 11425007111 LABEL, Y ANMAR 1 6 11426807240 LABEL, CA UTION 1 7[...]

  • Page 54

    P A GE 54 — QP3TY TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #2 (11/15/10) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoice. All shipments are F .O .B. point of orig in. Mult[...]

  • Page 55

    QP3TY TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 55 NO TE P A GE[...]

  • Page 56

    OPERA TION AND P ARTS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND W HEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten permission. All other trademarks are the[...]