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Multiquip dca25ssiu3 manual

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Table of contents for the manual

  • Page 1

    THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .mqpo wer .com Re vision #1 (01/24/13) OPERA TION AND P AR TS MANUAL WHISPER W A TT™ SERIES MODEL DCA25SSIU3 60HZ GENERA TOR (ISUZU BV -4LE2 DIESEL ENGINE) Used with ML t25 series Light tower onL y P AR TS LIST[...]

  • Page 2

    P A GE 2 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 3 If y ou belie v e that your v ehicle has a def ect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highwa y T raffic Saf ety Administration (NHTSA) in addition to notifying Multiquip at 1-800[...]

  • Page 4

    P A GE 4 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) T ABLE OF CONTENTS DCA25SSIU3 Generator (with ML T25 Series Light T ower) Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents ..............[...]

  • Page 5

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address[...]

  • Page 6

    P A GE 6 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SAFETY INFORMA TION Do not oper ate or service the equip ment bef ore reading the entire manual. Safety precautions should be follo wed at all times when operating this equipment. F ailure to read and und erst and the saf ety messa ges and opera t[...]

  • Page 7

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER oper at e this equi pm ent with ou t prop er pro te ct iv e clothing, shatter proof glasses, respirator y protection, hea rin g p ro te ct io n, st ee l-t oe d b oo ts an d oth er pr ot ec ti [...]

  • Page 8

    P A GE 8 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engi ne fue l ex ha us t gase s conta in poi so no us car bon mono xide. This gas is color less and odorless, and can cause death if inhaled.  The eng ine of this equi pme nt requires an adequa[...]

  • Page 9

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T start the engine near spille d fuel or comb us tib le fl uids . Diesel fuel is e xtremely fl ammab le and its v apors can cause an e xplosion if ignited.  AL W A Y S r efue l in a we ll- ven[...]

  • Page 10

    P A GE 10 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T to u c h ou t pu t te rm in als du ri ng op er a t i o n . C o n t a ct wi th o ut pu t t erm i na ls d u ri ng o p er a t io n c a n c a u se e l ec t r o c ut i o n, el ec t r ic al s h [...]

  • Page 11

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T e xp ose the batt ery to open fl am es , spa rks, cigar ett es , etc. The batt ery conta ins combus[...]

  • Page 12

    P A GE 12 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SPECIFICA TIONS T able 1. Generator Specifications Model DCA25SSIU3 T ype Rev olving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 22.0 KW (27.5 kV A[...]

  • Page 13

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 13 DIMENSIONS Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 21.06 in. (535 mm.) F 94.49 in. (1,850 mm.) B 21.06 in. (535 mm.) G 39.37 in. (1,000 mm.) C 24.21 in. (615 mm.) H 29.53[...]

  • Page 14

    P A GE 14 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) INST ALLA TION 8’ (MINIMUM) GROUND ROD FOR EARTH GROUND. CONNECT TO BUILDING GROUND IF APPLICABLE GENERA TOR GROUND LUG GROUND CABLE REFERENCE NEC 250-83 (C) Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstructions. Make sure the generator is on secure le vel ground so that it cannot slide or shift around. Also install the ge[...]

  • Page 16

    P A GE 16 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR Th is MQ Power g e ne rat or (F ig ur e 3 ) i s a h ig h qu al i ty por table (requires a trailer for transport) power source for telecom sites , lighting f acilities, power tools, submersible pumps and other industrial and constr ucti[...]

  • Page 17

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 17 MAJOR COMPONENTS Figure 3. Major Components T able 4. Generator Major Components ITEM NO . DESCRIPTION 1 T er minal P anel Assembly 2 Output T er minal Assembly 3 Fuse Block Assemb ly 4 Muffler Assembly 5 Air Cleaner Assembly 6 Engine Assembly 7[...]

  • Page 18

    P A GE 18 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel The definitions below descr ibe the controls and functions of the Generator Control P anel (Figure 4). 1. V oltage Regulator Control — Allows ±15% manual adjustment of the generator[...]

  • Page 19

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 19 ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel The definitions below describe the controls and functions of the Engine Operating P anel (Figure 5). 1. Panel Light - Normally used in dar k places or at night. When activated, panel will[...]

  • Page 20

    P A GE 20 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles a[...]

  • Page 21

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 21 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in a n y vo l t ag e sele ctor swit [...]

  • Page 22

    P A GE 22 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the gener ator by the Output T ermina l Lug s or the con v enien ce recep tac les (Fig ure 11). Make sure to read the operation manual before attempting to connec[...]

  • Page 23

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 23 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equ ipm en t to insu re the watt ag e , amper ag e , frequ en cy , and voltage requirements are satisfactorily supplied by the generator f or operati[...]

  • Page 24

    P A GE 24 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of voltages are av ailable to supply volt age for many diff erent applications. V oltages are selected by using the volta ge selector switch (Figure 13). T o obtain some of the voltag[...]

  • Page 25

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 25 GENERA TOR OUTPUTS/GAUGE READING H OW T O R E A D T H E A C A M M E T E R A N D A C V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the AC ammeter and AC voltmeter change-ove r s witches. Both of these s witc hes a[...]

  • Page 26

    P A GE 26 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The voltages at the ter minals are dependent on the position of the V oltage Selector Switch and[...]

  • Page 27

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 27 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load[...]

  • Page 28

    P A GE 28 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) INSPECTION/SETUP CIRCUIT BREAKERS T o prot ec t the gener ator fro m an ov erloa d, a 3-p ol e , 60 amp , main circuit breaker is provided to protect the U,V , and W Output T erminals from ov erload. In addition two single- pole, 20 amp GFCI circ[...]

  • Page 29

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 29 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel tank is le v el with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Level Gr ound W[...]

  • Page 30

    P A GE 30 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) Da y-to-da y addition of coolant is done from the recovery tank. When adding coolan t to the radiator , DO NO T remov e the radiator cap until the unit has completely cooled. See T able 12 for engine, radiator , and recov er y tank coolant capaci[...]

  • Page 31

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 31 Battery Cable Installation A L WA Y S be sure the batter y cables (Figure 34) are pr op erl y conn ec te d to th e batt ery termin al s as sho wn bel o w . The red cab le is connected to the positiv e ter minal of the batter y , and the blac k ca[...]

  • Page 32

    P A GE 32 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Pl ac e th e m a i n , G . F .C .I ., an d a u x . ci rc ui t br ea k e r s (F ig ur e 35 ) i n t he O F F p os i t io n p ri o r t o s ta rti n g t h e e ng i n e . Figure 35. Main, A ux. and [...]

  • Page 33

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 33 GENERA TOR ST AR T -UP PROCEDURE 3. T urn the ign iti on ke y to the start pos it io n (Fi gu re 40). On ce th e eng ine st art s , re le ase th e ig nit io n k e y an d al lo w it to r et urn to th e R UN p os it io n (Fi gu re 3 8) . If the eng[...]

  • Page 34

    P A GE 34 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR SHUT -DOWN PROCEDURES . Figure 50. Main, GFCI and Load Circuit Breaker s Off 2. Let the engine cool by running it at low speed for 3-5 minutes with no load applied. 3. Place the ignition switch (Figure 51) in the “ STOP ” position,[...]

  • Page 35

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 35 * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace primar y air filter element when restriction indicator shows a vacuum of 625 [...]

  • Page 36

    P A GE 36 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) MAINTENANCE If the engine is operating in v er y dusty or dry grass condit ions , a clogged air cleaner will result. This can lead to a los s of pow er , ex ces siv e carb on bui ld up in the comb ustion chamber and high fuel consumption. Change [...]

  • Page 37

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 37 CHECK OIL LEVEL Chec k the cran kcase oil le v el pr ior to each use, or when the fuel tank is filled. Insufficient oil may cause se vere damage to the engine. Make sure the generator is lev el. The oil le v el must be between the two notches o[...]

  • Page 38

    P A GE 38 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR WIRING DIAGRAM Figure 55. Generator Wiring Diagram[...]

  • Page 39

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 39 ENGINE WIRING DIAGRAM Figure 56. Engine Wiring Diagram[...]

  • Page 40

    P A GE 40 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre v ented by proper handling and maintenance inspections, but in the ev ent of a breakdown, use T able 15 shown below for diagnosis of the Generator . If the problem cannot be remed[...]

  • Page 41

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 41 NOTES[...]

  • Page 42

    P A GE 42 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this man ual. Use the help number s f oun d on the bac k page of the man ual if there are any questions . SAM[...]

  • Page 43

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 43 SUGGESTED SP ARE P AR TS DCA25SSIU3 WHISPER W A TT GENERA T OR (USED WITH ML T25 LIGHT T O WER) WITH ISUZU BV -4LE2 DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............2944566410 .......... CARTRIDGE , OIL FIL TER 5............899037481[...]

  • Page 44

    P A GE 44 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR ASSY .[...]

  • Page 45

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 45 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . . REMARKS 1 B1110200602 RO T OR ASSY 1 1-1 FIELD ASSY 1 1-2 7961025004 RECTIFIER 1 1-3 0601822630 SURGE ABSORBER 1 1-4 8001070003 F AN 1 1-5 8351611004 COUPLING DISK 2 1-6 8351612004 W ASHER, COU[...]

  • Page 46

    P A GE 46 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) CONTROL BOX ASSY .[...]

  • Page 47

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 47 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1213001102 CONTR OL BO X 1 2 0601870430 CIRCUIT BREAKER 3P , 60AMPS 1 3 0021004075 MACHINE SCREW 4 4 0601842384 RESISTOR, 20W 50 OHM 1 5 0021004010 MACHINE SCREW 2 6 0601823240 RECTIFIER 2 7 0027104030 [...]

  • Page 48

    P A GE 48 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) CONTROL BOX ASSY .[...]

  • Page 49

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 49 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 38 0601807641 FREQUENCY METER, 45~65Hz 240V 1 39 0601808985 AC AMMETER, 0~50A/100A:5A 1 40 0601801040 CHANGE- O VER SWITCH, AMMMETER 1 41 0601806859 AC V OL TMETER, 0~600V 1 42 060180104[...]

  • Page 50

    P A GE 50 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENGINE AND RADIA TOR ASSY .[...]

  • Page 51

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 51 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1923200104 ENGINE, ISUZU 4LE2 1 1A 8972606490 F AN BEL T .................................................... 1 ................ REPLACES P/N 8972249990 1-1 2944566410 CAR TR[...]

  • Page 52

    P A GE 52 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 53

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 53 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 39 M9200200004 PLUG 1 40 0150000018 O-RING 1 41 0016906020 HEX HEAD BOL T 2 42 0199900600 DRAIN HOSE 1 43 0199900500 DRAIN HOSE 1 44 0605515106 HOSE BAND 4 45 M93000[...]

  • Page 54

    P A GE 54 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL[...]

  • Page 55

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 55 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1230700003 TERMINAL P ANEL 1 2 M9220000004 OUTPUT TERMINAL BOL T 5 3 M9220000104 TIE BOL T 5 4 0039308000 HEX BRASS NUT 10 5 0040008000 W ASHER, LOCK 15 6 0041408000 W ASHER, FLA [...]

  • Page 56

    P A GE 56 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) BA TTER Y ASSY .[...]

  • Page 57

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 57 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220185 BA TTER Y 1 2 B9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 BA TTER Y BOL T SET 2 5 0040006000 W ASHER, LOCK 2 6 M1348400204 BA TTER Y CABLE 1 7 M2[...]

  • Page 58

    P A GE 58 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) MUFFLER ASSY .[...]

  • Page 59

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 59 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1330100803 MUFFLER 1 2 0016908020 HEX HEAD BOL T 4 3 M1333002803 EXHA UST PIPE 1 4 8970420280 GASKET ......................................................1 ................ REPLACES P/N [...]

  • Page 60

    P A GE 60 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) FUEL FIL TER ASSY .[...]

  • Page 61

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 61 FUEL FIL TER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 14 8943672922 FUEL FIL TER 1 14A 8980374810 CARTRIDGE, FUEL FIL TER 1 15 M1366700104 BRA CKET , FUEL FIL TER 1 16 0016908020 HEX HEAD BOL T 6 17 8970398340 FUEL PUMP 1 17A 8944370220 RE[...]

  • Page 62

    P A GE 62 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENCLOSURE ASSY .[...]

  • Page 63

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 63 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1413003302 BASE 1 2 M1413400004 UNDER CO VER 1 3 0016908020 HEX HEAD BOL T 2 4 M1423002302 FR ONT FRAME 1 4A M1493104903 A COUSTIC SHEET 1 5 0016908020 HEX HEAD BOL T 4 6 49756 P ANEL,U[...]

  • Page 64

    P A GE 64 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENCLOSURE ASSY . (CONTINUED)[...]

  • Page 65

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 65 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 35 M1453004003 SIDE DOOR 1 35A M1493405804 ACOUSTIC SHEET 1 36 M1453004703 SIDE DOOR 1 36A M1493409404 ACOUSTIC SHEET 1 37 M1453301403 DUCT 1 38 0207006000 SELF- LOCKING NUT 6 [...]

  • Page 66

    P A GE 66 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) RUBBER SEALS ASSY .[...]

  • Page 67

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 67 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0228901150 SEAL R UBBER 2 2 0228900695 SEAL R UBBER 1 3 0229400755 SEAL R UBBER 3 4 M1490300004 SEAL RUBBER 1 5 0228800325 SEAL R UBBER 1 6 0229400430 SEAL R UBBER 1 7 0228900540 SEAL[...]

  • Page 68

    P A GE 68 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) NAMEPLA TE AND DECALS ASSY .[...]

  • Page 69

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 69 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1550000104 DECAL : NO TE .......................................................... 1 ........... M15000010 2 M1550000204 DECAL : NO TE .....................................[...]

  • Page 70

    P A GE 70 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar ts o rd e r s w il l b e s hi p p ed c ol le c t o r prepaid with the charges added to the invoice. A l l s h i p[...]

  • Page 71

    DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 71 NOTES[...]

  • Page 72

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (310) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]