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Multiquip DCA25USI manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com Re vision #3 (07/19/11) ® MODEL DCA25USI 60HZ WHISPER W A TT™ GENERA TOR (ISUZU AA-4LE2 DIESEL ENGINE) P AR TS LIST NO. M1871400104 P AR TS LIST NO. M1871400114C[...]

  • Page 2

    P A GE 2 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 3 If y ou belie ve that your vehicle has a def ect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highwa y T raffic Saf ety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-12[...]

  • Page 4

    P A GE 4 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) T ABLE OF CONTENTS D C A 2 5 U S I 6 0 H z G e n e r a t o r Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents ................................[...]

  • Page 5

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ [...]

  • Page 6

    P A GE 6 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) SAFETY INFORMA TION Do n ot ope rate or s er vice the equipment bef ore re ading the entire manual. Safety precautions should be follow ed at all times when operating this equipment. F ailure to read and und ersta nd t he s af ety me ssag es a nd o per[...]

  • Page 7

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER o per ate th is e qui pme nt wi tho ut p rop er p rot ect iv e clothing, shatter proof glasses, respirator y protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de v[...]

  • Page 8

    P A GE 8 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) SAFETY INFORMA TION ENGINE SAFETY D ANGER  Th e engin e fue l ex hau st gase s con tai n poi son ous carb on mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engi ne of this equip men t requires an adequate free[...]

  • Page 9

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T star t the engine near spilled fuel or combus tib le fl uids . Diesel fuel is extremely fl ammable and its vapors can cause an e xplosion if ignited.  AL W A YS re fuel i n a wel l-vent ila ted a[...]

  • Page 10

    P A GE 10 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T to uc h ou tp ut te rmi na ls du ri ng op er a ti o n. Co nt ac t w it h o utp ut t erm in al s d u ri n g op e r a ti o n c a n c a u s e e l ec t r oc u t i o n , el ec tr ic al sh o c k or b[...]

  • Page 11

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T ex pos e the batt ery to open fl am es , spa rks, cigare ttes , etc. The battery cont ains combustib le [...]

  • Page 12

    P A GE 12 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) SPECIFICA TIONS T able 1. Generator Specifications Model DCA25USI T ype Rev olving field, self ventilated, drip-proof, single-bearing generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 27.5 kV A (22.0 KW) 15.8 KW Pr[...]

  • Page 13

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 13 DIMENSIONS D B C A E F 25 H G TOP VIEW SIDE VIEW FRONT VIEW Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 22.64 in. (575 mm.) F 70.47 in. (1,790 mm.) B 20.87 in. (530 mm.) G 49.61 i[...]

  • Page 14

    P A GE 14 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and overhead obstr uctions. Make sure the generator is on secure le vel ground so that it cannot slide or shift around. Also install the gener a[...]

  • Page 16

    P A GE 16 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) GENERA TOR Th is MQ P owe r g en era to r ( Fi g ur e 3) is a h ig h q ua li ty por table (requires a trailer for transport) power source for telecom sites , lighting f acilities, power tools , submersib le pumps and other industrial and constr uction[...]

  • Page 17

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 17 MAJOR COMPONENTS 2 4 3 6 AMP 1000 2000 3000 0 RP M 7 U V W O 1 8 5 Figure 3. Major Components T able 4. Generator Major Components ITEM NO . DESCRIPTION 1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assemb ly 5 Output T er min[...]

  • Page 18

    P A GE 18 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel 1000 2000 3000 0 R P M OFF W U V OFF W-U V-W U-V DECREASE INCREASE 1 2 4 3 6 7 5 STOP OPERA TION (PRE-HEA T) ST ART The definitions below describe the controls and functions of the Generato[...]

  • Page 19

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 19 ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel 1000 2000 3000 0 R P M OFF W U V OFF W-U V-W U-V DECREASE INCREASE STOP OPERA TION (PRE-HEA T) ST ART 3 1 2 4 5 6 7 8 9 10 11 12 The definitions below describe the controls and functions of th[...]

  • Page 20

    P A GE 20 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator . Lift up on the cov er to gain access to receptacles and t[...]

  • Page 21

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 21 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in a ny vo l t a g e sele ctor switc h po[...]

  • Page 22

    P A GE 22 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the generator b y the output terminal lugs or the conv enience receptacles (Figure 11). Make sure to read the operation manual bef ore attempting to connect a load to [...]

  • Page 23

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 23 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equi pmen t to insur e the watt age , amper age , frequ enc y , and voltage requirements are satisfactorily supplied by the generator f or operating the e[...]

  • Page 24

    P A GE 24 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of voltages are avail able to supply voltage for many diff erent applications. V oltages are selected by using the volta ge selector s witch (Figure 13). T o obtain some of the voltages as[...]

  • Page 25

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 25 GENERA TOR OUTPUTS/GAUGE READING H OW T O R E A D T H E A C A M M E T E R A N D A C V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the AC ammeter and AC voltmeter change-over s witches. Both of these s witches are loca[...]

  • Page 26

    P A GE 26 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVWO output ter minal lugs. The voltages at the ter minals are dependent on the position of the V oltage Selector Switch and the a[...]

  • Page 27

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 27 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load wire[...]

  • Page 28

    P A GE 28 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov erload, a 3-pole, 60 amp , main circuit breaker is provided to protect the U,V , and W Output T erminals from ov erload. In addition two single-pole, 20 amp GFCI circuit break ers [...]

  • Page 29

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 29 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Level Gr ound W ARN[...]

  • Page 30

    P A GE 30 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) COOLANT (ANTIFREEZE/SU MMER COOLANT/ W A TER) IS UZ U re co mm en ds IS UZU ant if re ez e /s u mm e r co ol an t f or us e i n t h ei r e ng i ne s , w hi c h ca n b e pu r ch a se d i n co n ce n tr at e (a nd mi x ed wi th 50 % de mi ne ra li ze d [...]

  • Page 31

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 31 B A TTER Y This unit is of negative ground DO NOT connect in rev erse. Alwa ys maintain batter y fluid lev el between the specified marks. Battery life will be shor tened, if the fluid lev el are not properly maintained. Add only distilled water wh[...]

  • Page 32

    P A GE 32 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Pl ac e th e ma in , G. F .C .I ., an d a u x. ci rc ui t br ea k er s ( Fi gu re 36 ) in t he OF F p o si t io n p ri or t o st arti ng t he en gi ne . Figure 36. Main, A ux. and GFCI Circuit Break[...]

  • Page 33

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 33 GENERA TOR ST AR T -UP PROCEDURE 6. The generator’ s A C-voltmeter (Figure 42) will display the generator’ s output in V OL TS .. Figure 42. Frequency Meter 7. If the voltage is not within the specified tolerance use the voltage adjustment contro[...]

  • Page 34

    P A GE 34 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) GENERA TOR SHUT -DOWN PROCEDURES EMERGENCY SHUTDO WN PROCEDURE 1. Pl ac e th e ma in , G. F .C .I ., an d a u x. ci rc ui t br ea k er s ( Fi gu re 52 ) in t he OF F p o si t io n . 2. T urn th e ign it io n k e y ( F ig u re 52 ) t o t h e ST OP p os[...]

  • Page 35

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 35 * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace primar y air filter element when restriction indicator shows a vacuum of 625 mm (2[...]

  • Page 36

    P A GE 36 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) MAINTENANCE If the engine is operating in very dusty o r dr y grass condit ions , a clogged air cleane r will result. This can lead to a los s of po wer , ex cess iv e car bon bui ldu p in the comb ustio n chamber and high fuel consumption. Change air[...]

  • Page 37

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 37 CHECK OIL LEVEL Chec k the cran kcase oil lev el pr ior to each use , or when the fuel tank is filled. Insufficient oil may cause sev ere damage to the engine. Make sure the generator is lev el. The oil le vel must be between the two notches on the [...]

  • Page 38

    P A GE 38 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and mainten ance guidel ines refe rence d in this secti on ref er to a wide range of trailers .[...]

  • Page 39

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 39 TRAILER MAINTENANCE BRAKES T railer brakes should be inspected the fir st 200 miles of oper atio n. This will allow the brak e shoes and drums to seat properly . After the first 200 mile inter val, inspect the brakes every 3,000 miles. If driving ov[...]

  • Page 40

    P A GE 40 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/In[...]

  • Page 41

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 41 TRAILER MAINTENANCE Lug Nut T orque Requirements It is ex tre mely important to apply and main tain prope r whee l mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attach[...]

  • Page 42

    P A GE 42 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) TRAILER WIRING DIAGRAM Figure 59. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 43

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 43 GENERA TOR WIRING DIAGRAM Figure 60. Generator Wiring Diagram[...]

  • Page 44

    P A GE 44 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) ENGINE WIRING DIAGRAM Figure 61. Engine Wiring Diagram[...]

  • Page 45

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 45 ENGINE WIRING DIAGRAM[...]

  • Page 46

    P A GE 46 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be prev ented by proper handling and maintenance inspections, but in the e vent of a breakdown, use T able 19 shown below for diagnosis of the Generator . If the problem cannot be remedied, c[...]

  • Page 47

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 47 NOTES[...]

  • Page 48

    P A GE 48 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section explains the diff erent symbols and remarks used in the P ar ts section of this man ual. Use the help number s fo und on the bac k page of the manua l if there are any questions . SAMPLE P [...]

  • Page 49

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 49 SUGGESTED SP ARE P AR TS DCA25USI WHISPER W A TT GENERA TOR WITH ISUZU AA-4LE2 DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............8944567411 .......... FIL TER, OIL, CARTRIDGE 5............8943672922 .......... FIL TER, FUEL, 5............8[...]

  • Page 50

    P A GE 50 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) GENERA TOR ASSY .[...]

  • Page 51

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 51 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B1110200602 RO TOR ASSY 1 1-1 FIELD ASSY 1 1-2 7961025004 RECTIFIER 1 1-3 0601822630 SURGE ABSORBER 1 1-4 8001070003 F AN 1 1-5 8351611004 COUPLING DISK 2 1-6 8351612004 W ASHER, COUPLING HU[...]

  • Page 52

    P A GE 52 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) CONTROL BOX ASSY .[...]

  • Page 53

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 53 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1215000612 CONTROL BO X 1 2 0601808820 CIRCUIT BREAKER, 3P 60AMP 1 3 0021005080 MACHINE SCREW 4 4 0601823240 RECTIFIER 2 5 0021004040 MACHINE SCREW 1 5 0027104030 MACHINE SCREW 1 5A 0040004000 W ASHER, LOCK [...]

  • Page 54

    P A GE 54 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) CONTROL BOX ASSY .[...]

  • Page 55

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 55 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 31 0601808985 AC AMMETER, 0~50A/100A:5A 1 32 0601801040 CHANGE-O VER SWITCH, AMMETER 1 33 0601806859 AC V OL TMETER, 0~600V 34 0601801041 CHANGE-O VER SWITCH, AMMETER 1 35 0601801041 RHEOST A[...]

  • Page 56

    P A GE 56 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) ENGINE AND RADIA TOR ASSY .[...]

  • Page 57

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 57 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B1925200254 ENGINE, ISUZU AA-4LE2 1 1A 897230-9390 F AN BEL T .................................................... 1 ................ REPLACES P/N 0602011431 1B 8944567411 CAR TRID[...]

  • Page 58

    P A GE 58 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

  • Page 59

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 59 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 34 M9602000003 DRAIN JOINT 1 36 0150000018 O-RING 1 37 M1312600204 BRACKET ................................................... 1 ................ S/N 8100001 ~ 8101585 38[...]

  • Page 60

    P A GE 60 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) OUTPUT TERMINAL ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUMBE[...]

  • Page 61

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 61 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1230700003 TERMINAL P ANEL 1 2 M9220000004 OUTPUT TERMINAL BOL T 5 3 M9220000104 TIE SCREW 5 4 0039308000 HEX, NUT 10 5 0040008000 W ASHER, LOCK 15 6 0041408000 W ASHER, FLA T 20 7 001[...]

  • Page 62

    P A GE 62 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) BA TTER Y ASSY .[...]

  • Page 63

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 63 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220185 BA TTER Y 1 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 BA TTER Y BOL T SET 2 5 0040006000 W ASHER, LOCK 2 6 M1348400204 BA TTER Y CABLE 1 7 M134840[...]

  • Page 64

    P A GE 64 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) MUFFLER ASSY .[...]

  • Page 65

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 65 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1332000002 MUFFLER 1 S/N 81000001 ~ 8101465 1A M133200012 MUFFLER 1 S/N 8100466 ~ AND ABO VE 2 0016908020 HEX, HEAD BOL T 7 3 M1335000103 EXHA UST PIPE 1 S/N 8100001 ~ 8101465 3A M1335000113 E[...]

  • Page 66

    P A GE 66 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) FUEL T ANK ASSY .[...]

  • Page 67

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 67 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1365000302 FUEL T ANK 1 1-1 0605505070 FUEL T ANK CAP 1 1-2 0605501071 FUEL SENDER UNIT 1 1-3 0605516090 GASKET 1 2 M1365200204 T ANK BAND 4 3 M9310500104 SUPPORTER SHEET 4 4 0016908020 HEX[...]

  • Page 68

    P A GE 68 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) ENCLOSURE ASSY .[...]

  • Page 69

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 69 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1415000502 BASE ...........................................................1 ................ S/N 8100001 ~ 8100230 1 M1414000402 BASE .......................................................[...]

  • Page 70

    P A GE 70 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) ENCLOSURE ASSY . (CONTINUED)[...]

  • Page 71

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 71 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 27 M1445300103 REAR CO VER 1 27A M1495300504 ACOUSTIC SHEET 1 27B M1495300604 ACOUSTIC SHEET 1 28 M1445400103 DUCT 1 28A M1495300604 ACOUSTIC SHEET 2 29 0207006000 HEX, NUT 7 30 001[...]

  • Page 72

    P A GE 72 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) ENCLOSURE ASSY . (CONTINUED)[...]

  • Page 73

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 73 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 51 M9113000002 DOOR HANDLE ASSY . 2 51A C9312500004 SEAL RUBBER 2 52 0021806016 MACHINE SCREW 8 52A 0030006000 HEX, NUT 8 53 M9112100404 HINGE 4 54 M9112100504 HINGE 4 55 M911210060[...]

  • Page 74

    P A GE 74 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) RUBBER SEALS ASSY .[...]

  • Page 75

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 75 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229200790 SEAL RUBBER 3 2 0314500560 SEAL RUBBER 2 3 0229200630 SEAL RUBBER 1 4 0228901220 SEAL RUBBER 3 5 0228900690 SEAL RUBBER 3 6 0228800690 SEAL RUBBER 1 7 0228900655 SEAL RUBBER 1 8[...]

  • Page 76

    P A GE 76 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) NAMEPLA TE AND DECALS ASSY .[...]

  • Page 77

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 77 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1512400002 DECAL; GENERA T OR CONTROL .............. 1 ................ M11240000A 2 M1512400102 DECAL; ENGINE OPERA TING ................... 1 ................ M11240010A ......[...]

  • Page 78

    P A GE 78 — DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar ts o rd e r s w il l b e s hi p p ed c ol le c t o r prepaid with the charges added to the invoice. A l l s h i pm en [...]

  • Page 79

    DCA25USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #3 (07/19/11) — P A GE 79 NOTES[...]

  • Page 80

    Opera tiOn and p ar ts Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]