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Multiquip dca25USI2 manual

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Table of contents for the manual

  • Page 1

    Opera tiOn and p ar ts Manual THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com Re vision #0 (02/04/14) ® MODEL DCA25USI2 60HZ WHISPER W A TT™ GENERA TOR (ISUZU BV -4LE2 DIESEL ENGINE) P AR TS LIST NO. M1870400104C[...]

  • Page 2

              PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

  • Page 3

              REPOR TING SAFETY DEFECTS If you belie ve that y our vehicle has a def ect that could ca[...]

  • Page 4

              T ABLE OF CONTENTS DCA25USI2 60 Hz Generator Proposition 65 W ar ning ...............[...]

  • Page 5

              P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! [...]

  • Page 6

              SAFETY INFORMA TION Do not operate or service the equipment before reading the entire[...]

  • Page 7

              SAFETY INFORMA TION  CA UTION  [...]

  • Page 8

              SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust gases contain [...]

  • Page 9

              SAFETY INFORMA TION  D ANGER  DO NO T star t the eng[...]

  • Page 10

              SAFETY INFORMA TION  D ANGER ?[...]

  • Page 11

              SAFETY INFORMA TION  If the batter y liquid (dilute sulfuric acid) comes into cont[...]

  • Page 12

              SPECIFICA TIONS    Generator Specifications ?[...]

  • Page 13

              DIMENSIONS D B C A E F 25 H G TO P VIEW SIDE VIEW FRONT VIEW Figure 1. Dimensions [...]

  • Page 14

              INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

  • Page 15

              INST ALLA TION    Install[...]

  • Page 16

              GENERA TOR This MQ P ower generator (F igure 3) is a high quality por table (requi[...]

  • Page 17

             MAJOR COMPONENTS 2 4 3 6 AMP 1000 2000 3000 0 RP M 7 U V W O 1 8 5 Figure 3. Major Com[...]

  • Page 18

              GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel 1000 2000 3000 0 RP M[...]

  • Page 19

             ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel 1000 2000 3000 0 RP M OFF W [...]

  • Page 20

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION  ?[...]

  • Page 21

             OUTPUT TERMINAL P ANEL F AMILIARIZA TION    [...]

  • Page 22

              OUTPUT TERMINAL P ANEL F AMILIARIZA TION ?[...]

  • Page 23

             LOAD APPLICA TION   Alwa ys be sure[...]

  • Page 24

              GENERA TOR OUTPUTS    [...]

  • Page 25

             GENERA TOR OUTPUTS/GAUGE READING      [...]

  • Page 26

              OUTPUT TERMINAL P ANEL CONNECTIONS  ?[...]

  • Page 27

             OUTPUT TERMINAL P ANEL CONNECTIONS [...]

  • Page 28

              INSPECTION/SETUP  T o protect the [...]

  • Page 29

             INSPECTION/SETUP Refueling Procedure: 1 .    — Make[...]

  • Page 30

               [...]

  • Page 31

                 This unit is of negativ e ground DO NO T connect in rev er[...]

  • Page 32

              GENERA TOR ST AR T -UP PROCEDURE   1 [...]

  • Page 33

             GENERA TOR ST AR T -UP PROCEDURE 6 . The generator’ s AC-v oltmeter (Figure 42) will[...]

  • Page 34

              GENERA TOR SHUT -DOWN PROCEDURES  [...]

  • Page 35

             * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Supplem[...]

  • Page 36

              MAINTENANCE If the engine is operating in v er y dusty or dry grass conditions, a [...]

  • Page 37

              Check the cr ankcase oil lev el pr ior t[...]

  • Page 38

              TRAILER MAINTENANCE  This[...]

  • Page 39

             TRAILER MAINTENANCE  T railer brak es should be inspected the first[...]

  • Page 40

              TRAILER MAINTENANCE ?[...]

  • Page 41

             TRAILER MAINTENANCE   ?[...]

  • Page 42

              TRAILER WIRING DIAGRAM Figure 59. T railer/T owing V ehicle Wiring Diagram[...]

  • Page 43

             GENERA TOR WIRING DIAGRAM Figure 60. Generator Wiring Diagram[...]

  • Page 44

              ENGINE WIRING DIAGRAM Figure 61. Engine Wiring Diagram[...]

  • Page 45

             TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y proper h[...]

  • Page 46

              EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the differ[...]

  • Page 47

             SUGGESTED SP ARE P AR TS DCA25USI2 WHISPER W A TT GENERA T OR WITH ?[...]

  • Page 48

              GENERA TOR ASSY .[...]

  • Page 49

             GENERA TOR ASSY .        ?[...]

  • Page 50

              CONTROL BOX ASSY . 63 62 62A 62B 46A[...]

  • Page 51

                      ?[...]

  • Page 52

              CONTROL BOX ASSY . 63 62 62A 62B 46A[...]

  • Page 53

             CONTROL BOX ASSY .        [...]

  • Page 54

              ENGINE AND RADIA TOR ASSY . 1A 23A 62 63 64[...]

  • Page 55

             ENGINE AND RADIA TOR ASSY .       ?[...]

  • Page 56

              ENGINE AND RADIA TOR ASSY . (CONTINUED) 1A 23A 62 63 64[...]

  • Page 57

                      ?[...]

  • Page 58

              OUTPUT TERMINAL ASSY . 11 11 B 11 A 12A 10 12 24A 24 25A 13 13B 13A 13C 24A 24 ADD[...]

  • Page 59

             OUTPUT TERMINAL ASSY .       [...]

  • Page 60

              BA TTER Y ASSY .[...]

  • Page 61

             BA TTER Y ASSY .        ?[...]

  • Page 62

              MUFFLER ASSY .[...]

  • Page 63

             MUFFLER ASSY .        ?[...]

  • Page 64

              FUEL T ANK ASSY .[...]

  • Page 65

             FUEL T ANK ASSY .        ?[...]

  • Page 66

              ENCLOSURE ASSY . 1A 7A 9A 29A 29B 70A 56B 56A 34A 35A 46A 52A 53A 53B 54A 58A 72 7[...]

  • Page 67

             ENCLOSURE ASSY .        ?[...]

  • Page 68

              ENCLOSURE ASSY . (CONTINUED) 1A 7A 9A 29A 29B 70A 56B 56A 34A 35A 46A 52A 53A 53B [...]

  • Page 69

             ENCLOSURE ASSY . (CONTINUED)       [...]

  • Page 70

              ENCLOSURE ASSY . (CONTINUED) 1A 7A 9A 29A 29B 70A 56B 56A 34A 35A 46A 52A 53A 53B [...]

  • Page 71

             ENCLOSURE ASSY . (CONTINUED)       [...]

  • Page 72

              RUBBER SEALS ASSY .[...]

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             RUBBER SEALS ASSY .       [...]

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              NAMEPLA TE AND DECALS ASSY . 42[...]

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             NAMEPLA TE AND DECALS ASSY .       [...]

  • Page 76

              TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment for pa[...]

  • Page 77

             NOTES[...]

  • Page 78

    Opera tiOn and p ar ts Manual Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2014, MUL TIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the pr[...]