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Multiquip EM120P manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com SERIES EM120P Series POL YETHYLENE DRUM EM120S Series STEEL DRUM HYDRAULIC PLASTER/MOR T AR MIXERS ( HONDA GASOLINE ENGINE/ELECTRIC MOTOR) Re vision #6 (09/15/11)[...]

  • Page 2

    P A GE 2 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals kno wn to th[...]

  • Page 3

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals [...]

  • Page 4

    P A GE 4 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) T ABLE OF CONTENTS Specifications and par t n umbers are subject to change without notice. In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at any time without notice. EM120P/S HYDRAUL[...]

  • Page 5

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 5 P ARTS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping [...]

  • Page 6

    P A GE 6 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) FOR Y OUR SAFETY AND SAFETY OF O THERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This m[...]

  • Page 7

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 7 SAFETY CA UTION — Eye and Hearing Hazards AL W A YS w ear approv ed ey e and hear ing protection. CA UTION — Rotating Par ts Hazar ds NEVER operate equipment with covers or guards remov ed. K eep fingers, hands, hair and clothing a wa y from all mo ving pa[...]

  • Page 8

    P A GE 8 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) RULES AND REGULA TIONS  NEVER touch the hot exhaust manifold, muffler or cylinder . Allo w these par ts to cool before servicing engine or pump.  AL W A YS allow the engine to cool bef ore adding fuel or performing service and maintenance function[...]

  • Page 9

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 9 RULES AND REGULA TIONS  When towing, an adequate safety chain must be f astened to the frame . See T owing Guidelines section in this manual.  K eep all inexperienced and unauthoriz ed people aw ay from the equipment at all times.  Unauthorized equipm[...]

  • Page 10

    P A GE 10 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) EMERGENCIES  AL W A YS know the location of the nearest fire extinguisher .  AL W A YS know the location of the nearest first aid kit .  In emergencies, always know the location of the nearest phone or keep a phone on the job site . Also know [...]

  • Page 11

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 11 TOWING GUIDELINES TO WING SAFETY PRECA UTIONS The following list of suggestions should be used when towing the mixer:  Check with your county or state safety towing regulations depar tment bef ore towing y our mix er .  Make sure that the hitch and coup[...]

  • Page 12

    P A GE 12 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) Reference Figure 1 for the installation of the safety chain . TO W BAR T O MIXER CONNECTION 1. Inser t the tow bar through the round opening at the bottom of the mixer stand. Align the hole on the tow bar with the hole on the mixer frame , and inser t [...]

  • Page 13

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 13 SPECIFICA TIONS r e x i M s n o i t a c i f i c e p S . 1 e l b a T l e d o M r e x i My t i c a p a C m u r D ) s r e t i l ( t f . u c y t i c a p a C m u r D ) . g k 2 4 ( . s b l 4 9 d n a l t r o P g a B t n e m e C t h g i e W ) . g k ( . s b l ) . m c [...]

  • Page 14

    P A GE 14 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) Figure 2. Dimensions DIMENSIONS s n o i s n e m i D . 3 e l b a T n o i t p i r c s e D) . m c ( . n i s n o i s n e m i D h t g n e L) . m c 3 1 2 ( . n i 4 8 h t d i W) . m c 2 4 1 ( . n i 6 5 t h g i e H) . m c 7 5 1 ( . n i 2 6[...]

  • Page 15

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 15 GENERAL INFORMA TION Application The MQ EM120 series hydraulic mixers (drum capacity 12.0 cu. ft./340 liters) are shipped completely assembled and have been factory tested and are ready for use. This mixer is only intended for the mixing of plaster and mor ta[...]

  • Page 16

    P A GE 16 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) MIXER COMPONENTS Figure 3. Mixer Components (Wheels) Figures 3 and 4 illustrate the basic components and controls of the EM120 series hydraulic mixer 1. Tires — Replace with manufacturer recommeded tires only . This mixer requires 13-inch 4-ply tires[...]

  • Page 17

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 17 MIXER COMPONENTS/HYDRAULIC COMPONENTS 17. Adjustable Stabilizer Jack Stands — Use these jack stands (3) to adjust the mixer to the desired height. 18. Forklift P oc kets — When lifting of the mixer is required, use these f or k lift pock ets to lift the m[...]

  • Page 18

    P A GE 18 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) ENGINE COMPONENTS Figure 6. Engine Controls and Components INITIAL SER VICING The engine (Figure 6) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details [...]

  • Page 19

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 19 ELECTRIC MOTOR COMPONENTS ELECTRIC MO T OR F or lubr ication care and operation of the electric motor , refer to your electric motor instruction booklet furnished with the motor . Protect the electric motor from dust as much as possible and keep ventilating o[...]

  • Page 20

    P A GE 20 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) Figure 8. Paddle Blade Adjustment (Steel Drum) Adjust paddles as shown in Figure 8. P ADDLE BLADE ADJUSTMENT (STEEL DRUM)[...]

  • Page 21

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 21 Adjust paddles as shown in Figure 9. P ADDLE BLADE ADJUSTMENT (POL Y DRUM) Figure 9. Paddle Blade Adjustment (P oly Drum)[...]

  • Page 22

    P A GE 22 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) INSPECTION This section is intended to assist the operator with the inspection of the h ydr aulic mix er . It is e xtremely impor tant that this section be read carefully before attempting to use the mixer in the field. DO NO T use y our mix er until t[...]

  • Page 23

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 23 INSPECTION Figure 12. Hydraulic Oil Sight Gauge Figure 15. Dump Handle Figure 13. Grease Fittings (Bearings) Figure 14. Grease Fittings (Dump Cylinder) HYDRA ULIC OIL Check hydraulic oil sight gauge (Figure 12) to ensure that hydraulic oil is at the midway le[...]

  • Page 24

    P A GE 24 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) INITIAL ST AR T -UP (GASOLINE) ST ARTING THE ENGINE The f ollo wing steps outline the procedure for star ting the engine. Depending on the type of engine employed in the mix er the steps ma y var y slightly . If y our mix er has an electric motor disre[...]

  • Page 25

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 25 INITIAL ST ART -UP (ELECTRIC)/OPERA TION ST ARTING THE ELECTRIC MO TO R 1 . Using an adequate size e xtension cord (T able 7), connect one end of the extension cord to the plug on the electric motor , connect the other end to the power source. Make sure the m[...]

  • Page 26

    P A GE 26 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) OPERA TION DUMPING (MANU AL) 1. Release drum lock lever by pushing lever into vertical position (Figure 25). 2. Pull dump handle downward to discharge (empty) the drum. Mo v e dump handle upward to return it to v er tical position. (Figure 26). 3. Drum[...]

  • Page 27

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 27 SHUT -DOWN ST OPPING THE MIXER (GASOLINE ENGINE) 1. Push the start/stop switch (Figure 29) inward to stop the engine. 2 . Place the fuel valve (Figure 30) lever to the OFF position. 3. Clean mixer as referenced in the maintenance section of this manual. ST OP[...]

  • Page 28

    P A GE 28 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) Use T able 8 as a general maintenance guideline when ser vicing y our engine. F or more detail engine maintenance inf ormation, refer to the engine owner's manual supplied with your engine. E L U D E H C S E C N A N E T N I A M E N I G N E . 8 E L[...]

  • Page 29

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 29 MAINTENANCE P erf or m the scheduled maintenance procedures as defined by T ab le 8 and below: Daily ■ Thoroughly remov e dir t and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Chec k and retighten all f as[...]

  • Page 30

    P A GE 30 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) DRUM HEAD SEALS There is 1 set of drum head seals (Figure 35) that will require lubrication. Lubricate the grease fitting for each drum seal after each use using any grade lithium base grease. Apply grease until visible inside of mixing drum (over grea[...]

  • Page 31

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 31 TIRES/WHEELS/LUG NUTS Tires and wheels are a v ery impor tant and cr itical components of the tr ailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. WEAR P A TTERN SOLUTION CAUSE Center We[...]

  • Page 32

    P A GE 32 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) MAINTENANCE (MIXER) 3. After first road use, retorque all lug nuts in sequence. Check all wheel lug nuts per iodically . Figure 40. Axle Support Components Figure 39. Wheel Lug Nuts Tightening Sequence SUSPENSION The suspension type axle and associated[...]

  • Page 33

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 33 9. NEVER! pour or spray water over the engine or electric motor (Figure 41). 10. When cleaning of the entire mixer is done, return mixing drum to an upright position. MAINTENANCE (MIXER)/STORAGE W ARNING — Keep Hands Clear of Drum When rotating the mixing d[...]

  • Page 34

    P A GE 34 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine , Mixer and Electric Motor T roubleshooting (T ab les[...]

  • Page 35

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 35 ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 1 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u o r e w o p t n e i c i f f u s n I s t a e h r e v o d n a " n o i s s e r p m o c " ? n a f g n i[...]

  • Page 36

    P A GE 36 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) G N I T O O H S E L B U O R T R E X I M . 2 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . e t a t o r t o n l l i w s e d a l B , y v a e h o o t d a o l l a i r e t a M ? y t i l i b a p a c r e x i m g n i d e e c x e . d [...]

  • Page 37

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 37 Figure 43. Electric Motor Wiring Diagram WIRING DIAGRAM (ELECTRIC MOTOR) WHITE/NEUTRAL G L6-30P TWIST -LOCK 2-POLE/3-WIRE GROUNDING X BLACK/LINE Y GREEN/GROUND WHITE/NEUTRAL G L16-20P TWIST -LOCK 3-POLE/4-WIRE GROUNDING X BLACK/LINE Y GREEN/GROUND Z RED/LINE [...]

  • Page 38

    P A GE 38 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HYDRAULIC SYSTEM DIAGRAM Figure 44. Hydraulic System Diagram[...]

  • Page 39

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 39 NOTES[...]

  • Page 40

    P A GE 40 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P ARTS [...]

  • Page 41

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 41 SUGGESTED SP ARE P AR TS EM120PS 1 TO 3 UNITS Qty . P/N Description 6 ..... 491010 ........... R UBBER LA TCH ASSY . 1 ..... EM200293A . . . P ADDLE ARM T OW SIDE 1 ..... EM200294A . . . P ADDLE ARM CENTER T OW SIDE 1 ..... EM200295A . . . P ADDLE ARM CENTER [...]

  • Page 42

    P A GE 42 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) NAMEPLA TE AND DECALS[...]

  • Page 43

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 43 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 DCL151 DECAL, T O WING INSTRUCTIONS 2 2 EM948630 DECAL, PUSH T O ST OP 1 3 DCL160A DECAL, CR USH W ARNING 2 4 EM510891 DECAL, ESSICK LOGO (SMALL) 3 5 504713 DECAL, SAFETY INSTR UCTIONS 1 6 35137 DECAL, W ARNING REA[...]

  • Page 44

    P A GE 44 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) P ADDLE BLADES ASSY . TO W END CENTER ENGINE END ENGINE END CENTER T OW END 8 10 18 10 13 12 11 14 2 15 16 7 5 6 2 7 WIPER AND SCRAPPER HARDW ARE KIT 19 SIDE E N D SIDE E N D S I D E S C R A P E R E N D S C R A P E R R U B B E R P O L Y OR P O L Y O R [...]

  • Page 45

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 45 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 492584 N UT , LOCK 1/2" 8 3 EM200295A P ADDLE ARM, CENTER T O W END 1 5 EM200292 INSER T , P ADDLE ARM 8 6 EM200293a P ADDLE ARM, T OW END 1 7 6109170 W ASHER, FLA T 1/2" 8 8 EM200297 U-BOL T , END P ADDL[...]

  • Page 46

    P A GE 46 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) PLASTIC MIXING DRUM ASSY .[...]

  • Page 47

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 47 NO P AR T NO P AR T NAME QTY . REMARKS 1# 3309 G R A TE, MO V ABLE 1 2 # EM963057 HHCS 3/8 X 1-1/2" 6 3# 13270 G R A TE, ST A TIONAR Y 1 4 # EM969013 NU T , NYLOC 3/8-16 8 5# 6109170 W ASHER, FLA T 1/2" ........................................... 2 [...]

  • Page 48

    P A GE 48 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) STEEL DRUM ASSY . (MANUAL)[...]

  • Page 49

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 49 NO P AR T NO P AR T NAME QTY . REMARKS 1 # EM203449 GR A TE, MO V ABLE 1 2# 7170 5/32" 3-5/16" 2 3# 6109170 W ASHER, FLA T 1/2" 3 4# 13276 BAR, GRA TE LA TCH 1 5 # EM969013 NU T , NYLOC 3/8" 8 6 # EM621 W ASHER, FLA T 1/2" SPECIAL 4 7[...]

  • Page 50

    P A GE 50 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) STEEL DRUM ASSY . (HYDRAULIC) 5 9 8 7 11 14 8 7 10 22 18 19 21 20 15 24 17 23 25 12 REAR FRONT 23 26 HYDRAULIC DUMP 7 8 6 9 16 4 1 25 2 2 3 3 25 6 24 3 25 27 P ART OF FRAME NOTES: 1 COMPLETE DRUM ASSEMBL Y , ITEM 27 INCLUDES ITEMS WITHIN DASHED LINE. A[...]

  • Page 51

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 51 NO P AR T NO P AR T NAME QTY . REMARKS 1 # EM203449 M O VEABLE GRA TE 1 2# 7170 PIN, HITCH CLIP 5/32" 3-5/16" 2 3# 6109170 W ASHER, FLA T 1/2" 3 4# 13276 BAR, GRA TE 1 5 # EM969013 N UT , NYLOC 3/8" 4 6 # EM621 W ASHER, FLA T 1/2" SPE[...]

  • Page 52

    P A GE 52 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) P ADDLE SHAFT ASSY . (PLASTIC/STEEL) TOW END ENGINE END 20 8 6 7 11 5 4 3 1 15A 14 12 13 5 6 7 4 3 1 2 OLD STYLE P ADDLE SHAFTS P/N 13257 (STEEL DRUM), P/N13282 (PLASTIC DRUM) NO LONGER A V AILABLE. SEE NOTE 2 WHEN RE-ORDERING P ADDLE SHAFTS. NOTES: P [...]

  • Page 53

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 53 EFFECTIVE NO VEMBER 2002- THE P ADDLE SHAFT CONNECT OR PIN HAS BEEN DISCONTIUED. THE COUPLER IS NO W KEYED T O THE P ADDLE SHAFT . NO T E P ADDLE SHAFT ASSY . (PLASTIC/STEEL) NO P AR T NO P AR T NAME QTY . REMARKS 1 3061 S P A CER, THIN SEAL 1 4 2# 3494 OUTER[...]

  • Page 54

    P A GE 54 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HYDRAULIC ASSY .[...]

  • Page 55

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 55 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 492356 B O L T 1/4" X 3/4" 2 4 2101402 W ASHER, SPRING 1/4" .............................. 2 ................. REPLACES 492622 8 EM969013 NUT , NYLOCK .............................................. 1[...]

  • Page 56

    P A GE 56 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) FRAME 1 ASSY . 4 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N KA26943 T0 HD27963 JAN U AR Y 1996 — APRIL 1999[...]

  • Page 57

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 57 4 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N KA26943 T0 HD27963 JAN U AR Y 1996 — APRIL 1999 NO P AR T NO P AR T NAME QTY . REMARK 1 13212 GROMMET ............................................ 1 ................ WITH DUMP (HYDRA ULIC DUMP CYL.) 2 29194 LUG [...]

  • Page 58

    P A GE 58 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) FRAME 2 ASSY . 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N HD27964 T0 GE210000 APRIL 1999 — MA Y 2000[...]

  • Page 59

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 59 FRAME 2 ASSY . 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N HD27964 T0 GE210000 APRIL 1999 — MA Y 2000 NO P AR T NO P AR T NAME QTY . REMARK 1 13212 GROMMET ............................................... 1 ............ WITH DUMP (HYDRA ULIC DUMP CYL.) 3 1[...]

  • Page 60

    P A GE 60 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) FRAME 3 ASSY . 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N GE21000 AND ABO VE MA Y 2000 AND ABO V E[...]

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    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 61 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N GE21000 AND ABO VE MA Y 2000 AND ABOVE NO P AR T NO P AR T NAME QTY . REMARK 1 13212 GROMMET .............................................. 1 ............. WITH DUMP (HYDRA ULIC DUMP CYL.) 2 EM941280 LUG NUT 8 3 1[...]

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    P A GE 62 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) PLASTIC ENGINE COVER ASSY . S/N KA26943 T O GE 210000 J ANUAR Y 1996 T O MA Y 2000[...]

  • Page 63

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 63 S/N KA26943 T O GE 210000 JAN U AR Y 1996 T O MA Y 2000 NO P AR T NO P AR T NAME QTY . REMARK 1 13221 ENGINE CO VER ASSY . - PLASTIC ONL Y ........... 1 ............ S/N KA26943 TO GE210000 2 3089 HINGE PIN 1 3 8151 F L A T W ASHER 3/4" 2 4 0183 C O TTER[...]

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    P A GE 64 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) STEEL ENGINE COVER ASSY . GE 210001 AND ABO V E MA Y 2000 AND ABOVE[...]

  • Page 65

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 65 GE 210001 AND ABO VE MA Y 2000 AND ABOVE NO . P AR T NO . P AR T NAME QTY . REMARKS 1 511580 ENGINE CO VER-STEEL ......................... 1 ........... S/N GE210001 AND ABO VE 2 509726 HINGE 2 3 491010 R UBBER LA TCH ASSY . 2 4 1284 SCREW , HHCS 3/8-16 X 1-1[...]

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    P A GE 66 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) SINGLE PHASE, 5 HP ELECTRIC MOTOR ASSY .[...]

  • Page 67

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 67 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 0166 A W ASHER, LOCK 3/8 MED . ..................... 2 ............. REPLACES 492624 4 EM963610 CAPSCREW 3/8" NCX1-1/4" G8 ............. 6 ............. REPLACES 492375 6 492581 NUT 1/4" - 20 NYLON L[...]

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    P A GE 68 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) THREE PHASE, 5 HP ELECTRIC MOTOR ASSY .[...]

  • Page 69

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 69 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 0166 A W ASHER, LOCK 3/8 MED . ........................... 1 0 ............ REPLACES 492624 4 EM963610 CAPSCREW 3/8" NCX1-1/4" G8 ................... 2 ............. REPLACES 492375 6 492581 NUT 1/4"[...]

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    P A GE 70 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA ENGINE ASSY .[...]

  • Page 71

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 71 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 3364 ENGINE, HOND A 13HP GX390U1QA2 1 2 203148 TUBE, EXHA UST 1 3 203123F PLA TE 1 4 491797 R IV E T , I D P L A T E 4 5 29174-001 KNOB-MUSHROOM 1 6 29173-001 SWITCH, PUSH-PULL W/O KNOB 1 7 0310 KEY 1/4 SQU ARE 1-1[...]

  • Page 72

    P A GE 72 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — AIR CLEANER ASSY .[...]

  • Page 73

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 73 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE2000 GASKET , ELBO W 1 2 17210ZE3010 ELEMENT , AIR CLEANER ................ 1 ........ INCLUDES ITEMS W/ # 3 # 17218ZE3000 FIL TER, OUTER 1 4 17231ZE3W01 CO VER, AIR CLEANER 1 5 # 17232891000 GR OMMET , AIR [...]

  • Page 74

    P A GE 74 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — CAMSHAFT ASSY .[...]

  • Page 75

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 75 NO . P AR T NO . P AR T NAME QTY . REMARKS 1      14100ZF6W0 CAMSHAFT ASSEMBL Y ............................... 1 ................ INCLUDES ITEMS W/ * .......................................................................................... SN[...]

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    P A GE 76 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — PISTON ASSY .[...]

  • Page 77

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 77 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZF6003 RI N G S ET , PIST ON (STD .) 1 1 13010ZF6005 RI N G S ET , PIST ON (STD .) 1 1 13011ZF6003 RING SET , PIST ON (OS 0.25), OPT . 1 1 13011ZF6005 RING SET , PIST ON (OS 0.25), OPT . 1 1 13012ZF6003 RING S[...]

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    P A GE 78 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — CRANKCASE COVER ASSY .[...]

  • Page 79

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 79 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 06165ZE3000 GO VERNOR KIT (OPIONAL) ........................... 1 ......... INCLUDES ITEMS W/ # 2      11300ZE3602 CO VER ASSY ., CRANKCASE (Q TYPE) ........ 1 ......... INCLUDES ITEMS W/ * .......[...]

  • Page 80

    P A GE 80 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — CRANKSHAFT ASSY .[...]

  • Page 81

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 81 NO . P AR T NO . P AR T NAME QTY . REMARKS 2      13310ZF6W10 CRANKSHAFT , Q-TYPE .................................. 1 ......... INCLUDES ITEMS W/ * 2 ◊ ◊ ◊ ◊ ◊ 13310ZF6W11 CRANKSHAFT COMP . .................................... 1 ....[...]

  • Page 82

    P A GE 82 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — CYLINDER BARREL ASSY .[...]

  • Page 83

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 83 NO . P AR T NO . P AR T NAME QTY . REMARKS 1      12000ZF6W12 BARREL ASSY ., CYL. ALER T OIL .......... 1 ....... INCLUDES ITEMS W/ * ........................................................................... SN 3020570 AND BELOW 1   [...]

  • Page 84

    P A GE 84 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — CYLINDER HEAD ASSY .[...]

  • Page 85

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 85 NO . P AR T NO . P AR T NAME QTY . REMARKS 1      12200ZF6W01 CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/ * 1 ◊ ◊ ◊ ◊ ◊ 12200ZF6406 CYLINDER HEAD ...........................................[...]

  • Page 86

    P A GE 86 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — F AN COVER ASSY .[...]

  • Page 87

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 87 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16731ZE2003 CLIP , TUBE 1 2 19610ZE3010ZA CO VER, F AN *R280*, RED 1 3 19631ZE3W00 SHROUD 1 4      32197ZH8003 SUB-HARNESS ........................................... 1 ......... SN 2334667 AND BELOW[...]

  • Page 88

    P A GE 88 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — FL YWHEEL ASSY .[...]

  • Page 89

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 89 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19511ZE3000 F AN, COOLING 1 2 28450ZE3W11 PULLEY , ST AR TER (SCREEN GRID) 1 4 31100ZE3701 FL YWHEEL 1 6      90201ZE3790 N UT , SPECIAL 16MM .................................. 1 ......... S/N 226343[...]

  • Page 90

    P A GE 90 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — IGNITION COIL ASSY .[...]

  • Page 91

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 91 NO . P AR T NO . P AR T NAME QTY . REMARKS 1      30500ZF6W02 COIL ASSEMBL Y , IGNITION ....................... 1 ......... REPLACES 305007E2023 1 ◊ ◊ ◊ ◊ ◊ 30500ZF6W02 COIL ASSEMBL Y , IGNITION ....................... 1 ......... S/N[...]

  • Page 92

    P A GE 92 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — CARBURETOR ASSY .[...]

  • Page 93

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 93 CARB URETOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 #% 16010ZE2812 GASKET SET .............................................. 1 ......... INCLUDES ITEM W/& 2 * 16011ZA0931 V A L V E S ET , FL OA T 1 3 * 16013ZA0931 FL O A T SE T 1 4   [...]

  • Page 94

    P A GE 94 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — MUFFLER ASSY .[...]

  • Page 95

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 95 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZE2W61 MUFFLER 100DB 1 2 18320ZE2W61 PR O TECT OR, MUFFLER 1 3 18323ZE3W40 PRO TECT OR, EXHA UST PIPE 1 4 18330ZE2W00 PIPE, EXHA UST 1 5      18331ZE3810 CA P , MUFFLER 1 5 ◊ ◊ ◊ ◊ ◊ 1[...]

  • Page 96

    P A GE 96 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — RECOIL ST ARTER ASSY .[...]

  • Page 97

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 97 NO . P AR T NO . P AR T NAME QTY . REMARKS 1      28400ZE3W01ZA ST A R TE R AS SY ., RECOIL *R8*, RED . ............. 1 ....... INCLUDES ITEMS W/ * 1 ◊ ◊ ◊ ◊ ◊ 28400ZE3W01ZP ST A R TER ASSY ., RECOIL *R280*, RED . ......... 1 ....... [...]

  • Page 98

    P A GE 98 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY .[...]

  • Page 99

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 99 NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16551ZE3000 ARM, GO VERNOR 1 3 16555ZE3000 ROD , G O VERNOR 1 4 16561ZE3000 SPRING, GO VERNOR 1 5 16562ZE3000 SPRING, THRO TTLE RETURN 1 6 16570ZE3W20 CONTR OL ASSEMBL Y , REMO TE ............... 1 ......... INCLUD[...]

  • Page 100

    P A GE 100 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2/GX390U1QA2 — FUEL T ANK ASSY .[...]

  • Page 101

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 101 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER (107MM) 1 3 16955ZE1000 JOINT , FUEL T ANK 1 6      17510ZE3010ZA T ANK, FUEL *NH31* 1 6      17510ZE3010ZB T ANK, FUEL *NH1* 1 6      1[...]

  • Page 102

    P A GE 102 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) HONDA GX390K1QA2 — GASKET KIT ASSY .[...]

  • Page 103

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 103 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 11381ZE3800 GASKET , CASE CO VER 1 3 * 12251ZF6W00 GASKET , CYLINDER HEAD 1 4 * 12391ZE2020 GASKET , CYLINDER HEAD CO VER 1 5 * 16221ZF6800 GASKET , CARB URET OR 1 6 * 16223ZE3W00 GASKET , INSULA TO R 1 7 * 1833[...]

  • Page 104

    P A GE 104 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) GX-390K1QA2 GX-390U1QA2 HONDA GX390K1QA2/GX390U1QA2 — LABELS ASSY .[...]

  • Page 105

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 105 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 ◊ ◊ ◊ ◊ ◊ 87516ZH7000 MARK, OPERA TOR 1 3 ◊ ◊ ◊ ◊ ◊ 87532ZH7000 MARK,, THR O TTLE INDICA TION 1 4      87521ZF6W01 EMBLEM .................................................. 1 ...[...]

  • Page 106

    P A GE 106 — EM120P/S HYDRA ULIC MIXER • OPERA TION AND P ARTS MANU AL — REV . #6 (09/15/11) P A YMENT TERM S T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges adde d to the inv oice. All shipments are F . O .B. point of origin. Multiquip’ s responsibilit y c[...]

  • Page 107

    EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 107 NOTES[...]

  • Page 108

    OPERA TION AND P A R TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Offi ce MQ P arts Depar tment 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 80[...]