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Multiquip MT-76D2 manual

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Table of contents for the manual

  • Page 1

    Re vision #5 (11/08/07) SERIES MODEL MT -76D2 T AMPING RAMMER (Y ANMAR DIESEL ENGINE) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com OPERA TION AND P ARTS MANUAL[...]

  • Page 2

    P A GE 2 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — PR OPOSITION 65 W ARNING[...]

  • Page 3

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 3 NO TE P A GE[...]

  • Page 4

    P A GE 4 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER —T ABLE OF CONTENTS Proposition 65 W ar ning ......................................... 2 T ab le Of Contents ................................................. 4 P ar ts Order ing Procedures ................................... 5[...]

  • Page 5

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address ❒ ❒ ❒ ❒ ?[...]

  • Page 6

    P A GE 6 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SAFETY AND THE SAFETY OF O THERS! Th[...]

  • Page 7

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 7 MT -76D2 T AMPING RAMMER — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the ON/OFF s witch in the OFF position when the rammer is not in use. AL W A YS wear approv ed ey e and hearing protection. NEVER operate equipment with covers, or guards remov ed. K eep fi[...]

  • Page 8

    P A GE 8 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) The following safety guidelines should always be used when operating the MT -76D2 T amping Rammer : GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual. ■ This equipment should not be operated by persons unde[...]

  • Page 9

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 9 ■ AL W A YS stop the engine before servicing, adding fuel and oil. ■ NEVER run engine without air filter . Se v ere engine ma y occur . ■ AL W A YS ser vice air cleaner frequently to pre vent carb uretor malfunction. ■ AL W A YS check the machine f or loos[...]

  • Page 10

    P A GE 10 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — OPERA TION AND SAFETY DECALS[...]

  • Page 11

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 11 Definition of T amping Rammer The Mikasa MT -76D2 tamping rammer is a pow erful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well [...]

  • Page 12

    P A GE 12 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — SPECIFICA TIONS s n o i t a c i f i c e p S r e m m a R 2 D 6 7 - T M . 1 e l b a T L E D O M2 D 6 7 - T M t h g i e H l l a r e v O) m m 0 0 0 , 1 ( . n i 4 . 9 3 h t d i W l l a r e v O) m m 0 1 4 ( n i 1 . 6 1 h t g n e L[...]

  • Page 13

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 13 8. Foot – Laminated wood with tempered steel plate for superior shock absorption. 9. Muffler– Used to reduce noise and emissions. 10. Engine Air Cleaner – Pre vents dir t and other debris from entering the engine. 11. Decompression Lever – Use in the star[...]

  • Page 14

    P A GE 14 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Figure 2. Engine Controls and Components The engine shown abo v e is a Y ANMAR L48V6 engine (Figure 2). The engine must be checked for proper lubrication and filled with fuel prior to operation. Ref er to the manuf acturer’ s engine manual for instruc[...]

  • Page 15

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 15 Rammer Gearbox and Spring Cylinder This unit uses an oil bath lubrication system. Check oil le v el through oil level sight glass at rear of tamper foot. If oil is not visible, add #10W-30 motor oil. Oil bath contains approx. 1.7 pt. (800cc). Engine 1 . Fill the [...]

  • Page 16

    P A GE 16 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) 4. Starting 1 . Move the throttle lever to IDLE position. (See Figure 5). Throttle le ver is used only at three (ST OP , IDLE & OPERA TION) positions. When moving the le ver from stop to idle position, press button on lever at same time it is moved.[...]

  • Page 17

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 17 Operation 1. Mo ve the throttle le v er quickly from the IDLE to OPERA TION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box. 2 . The rammer can be warmed by quickly moving the throttle l[...]

  • Page 18

    P A GE 18 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MAINTENANCE P erf or m the scheduled maintenance procedures as indicated: Daily ■ Thoroughly remove dirt and oil from the engine and control area. ■ Clean or replaces air cleaner as necessar y . ■ Check and retighten all f asteners as necessar y .[...]

  • Page 19

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 19 MT -76D2 T AMPING RAMMER — MAINTENANCE Cleaning the Air Cleaner Clean the Air Cleaner every 200-300 hours. See Figure 11. ■ Remove element from pre-cleaner at the top of crankcase (body side). ■ Wash the element (outside) in detergent solution. ■ Shake ou[...]

  • Page 20

    P A GE 20 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — TR OUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E . 4 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d [...]

  • Page 21

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 21 G N I T O O H S E L B U O R T R E M M A R . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S e d i u t i l p m a t u b s e t a t o r e n i g n E . e k i r t s t o n s e o d r o m r o f i n u t o n r e v e l e l t t o r h t f o d e e p s g n[...]

  • Page 22

    P A GE 22 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When ordering a part that has more than one item number listed, check the remarks column [...]

  • Page 23

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 23 MT -76D2 RAMMER with Y anmar L48V6 Engine 1-3 UNITS 1 .... 956100057 ........... THROTTLE WIRE 3 .... 371010060 ........... ELEMENT ASSY 3 .... 954406010 ........... STRAINER, FUEL T ANK 2 .... 18325455120 ....... STRAINER ASSY , FUEL 1 .... 0430430015 ......... [...]

  • Page 24

    P A GE 24 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 25

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 25 MT -76D2 T AMPING RAMMER — NAMEPLA TE AND DECALS MT -76D — NAME PLA TES AND DECALS NAME PLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 920101580 DECAL: MIKASA MARK 1 2 * 920205840 DECAL: FUEL DIESEL .......................... 1 ......... NP [...]

  • Page 26

    P A GE 26 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CRANK CASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY .[...]

  • Page 27

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 27 MT -76D2 T AMPING RAMMER — CRANK CASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 371113331 CRANKCASE 1 2 371334400 CRANK GEAR 1 4 040006207 BEARING 6207 1 5 040006204 BEARING 6204 1 6 952400130 W ASHER 9304 1 7 01[...]

  • Page 28

    P A GE 28 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY .[...]

  • Page 29

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 29 CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 44 371335110 I NT AKE PIPE 1 45 371000010 HOSE BAND (B) 1 46 371000020 HOSE BAND (B) 1 47 371335270 I NT AKE FLANGE 1 48 11428412200 GASKET , AIR INT AKE 1 49 001200652 B OL T 6X60 2 50 0302061[...]

  • Page 30

    P A GE 30 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CYLINDER GUIDE AND FOO T ASSY . CYLINDER GUIDE AND FOO T ASSY .[...]

  • Page 31

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 31 CYLINDER GUIDE AND FOO T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 352423290 PIST ON PIN 1 2 363457870 PIST ON PIN PLUG 2 3 361344360 PIST ON ROD 1 4 355452340 PIST ON END 1 5 020118150 NUT M18, P1.5 1 6 355447250 S T OPPER, UPPER 1 7 355447260 S T OPPE[...]

  • Page 32

    P A GE 32 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY .[...]

  • Page 33

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 33 MT -76D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 101 351319900 SHOCK ABSORBER 2 102-1 014210020 SOCKET HEAD BOL T 10X20T ........... 4 ............ REPLACES 001521020 102-2 033121009 T O O THED[...]

  • Page 34

    P A GE 34 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 35

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 35 Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429501050 CYLINDER BLOCK ASSY . 1 5 11439901700 S T A R TER CO VER 1 6 26106100122 B OL T M10X 12 PLA TED 2 7 24162152112 NEEDLE BEARING 1 8 26106[...]

  • Page 36

    P A GE 36 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 37

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 37 MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11477111020 CYLINDER HEAD 1 6 11477111100 SUCTION V AL VE 1 7 11477111110 EXHA UST V A[...]

  • Page 38

    P A GE 38 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY . CRANKSHAFT AND CAMSHAFT ASSY .[...]

  • Page 39

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 39 Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY . CRANKSHAFT AND CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 9 71478121740 [...]

  • Page 40

    P A GE 40 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — PIST ON ASSY . PIST ON ASSY .[...]

  • Page 41

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 41 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 9 71478121740 CRANKSHAFT (EDRM) ASSY . 1 19 11429921220 NU T 1 20 11429921550 FL YWHEEL[...]

  • Page 42

    P A GE 42 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB. OIL PUMP AND GO VERNOR ASSY .[...]

  • Page 43

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 43 Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB. OIL PUMP & GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 L UB. OIL PUMP ASSY . 1 7 11428432070 L UB. OIL PUMP CO VER 1 9 11429932570 O - RING CO VER 1 10 22312030160[...]

  • Page 44

    P A GE 44 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — COOLING AND ST AR TING ASSY . COOLING AND ST AR TING ASSY .[...]

  • Page 45

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 45 Y ANMAR L-48V6 ENGINE — COOLING AND ST ARTING ASSY . COOLING & ST AR TING DEVICE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11429945210 CYLINDER CO VER 1 2 26106060122 B OL T M 6X12 PLA TED 1 3 11477145110 COOLING F AN CASE 1 5 11429945300 CUSHION [...]

  • Page 46

    P A GE 46 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY .[...]

  • Page 47

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 47 Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71477551100 INJECTION PUMP ASSY ., F ...................... 1 .............. INCLUDES ITEMS W/ * 2 * 10554651020 GASKET 1 3 * 11425051080 [...]

  • Page 48

    P A GE 48 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 49

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 49 Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 12 1147212010 AIR INT AKE PIPE 1 14 11477112200 A I R I N T AKE GASKET 1 15 26106060252 B OL T M 6 X 2 5 PL A TE D 2 16 26226060142 STUD M 6X14 PLA TED 1 17[...]

  • Page 50

    P A GE 50 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 51

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 51 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 18 11429913200 MUFFLER GASKET 1 19 11428413500 MUFFLER ASSY ., DRM 1 22 26106060142 B OL T M 6X14 PLA TED 1 23 26106060182 B OL T M 6X18 PLA TED 1 28 26216080182 STUD M 8X 18 PLA TED 2 29 26366080002 NUT M[...]

  • Page 52

    P A GE 52 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY . T OOLS, LABELS AND GASKET SET ASSY .[...]

  • Page 53

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 53 Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY . T OOLS, LABELS AND GASKET SET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 11429907110 Y ANMAR LABEL 1 7 11429907160 DIESEL LABEL 1 10 11429992590 T OOL ASSY . .................................[...]

  • Page 54

    P A GE 54 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY .[...]

  • Page 55

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 55 Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11428412200 A IR I NT AKE GASKET 1 2 18325455120 FUEL STRAINER ASSY . ............................. 1 .............. INCLUDES ITEMS W/ * 3 * 24341000450[...]

  • Page 56

    P A GE 56 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O. B. point of or igin. Multiquip’ s responsibility ceases w[...]

  • Page 57

    MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 57 NO TE P A GE[...]

  • Page 58

    OPERA TION & P ARTS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2007, MUL TIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All othe[...]