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Multiquip GBW manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .multiquip.com GLOBUG SERIES MODELS: GBW/GBWE (Pentapod With Lamp) GBS (Of fset Pole With Lamp GBP (Lamp Only) GBHM (Hitch Mount Accessor y) GBMP (Mounting Plate) ORIGINAL COPY Re visi[...]

  • Page 2

    P A GE 2 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) PROPOSITION 65 W ARNING[...]

  • Page 3

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P AR TS MANU AL — REV . #0 (07/23/09) — P A GE 3 T ABLE OF CONTENTS GBW/GBWE/GBS/GBP/ GBHM/GBMP Lighting System Proposition 65 Warning ........................................... 2 T able Of Contents .................................................... 3 P ar ts Ordering Procedures .....................[...]

  • Page 4

    P A GE 4 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Ship[...]

  • Page 5

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 5 SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be follo wed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instructions[...]

  • Page 6

    P A GE 6 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or city [...]

  • Page 7

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 7 SAFETY INFORMA TION LIGHTING SYSTEM SAFETY D ANGER NEVER  use lighting system in rain, snow or areas of high humidity that could generate electrical stor ms. W ARNING NEVER  disconnect any emergency or safety de vices. These de vices are intended for[...]

  • Page 8

    P A GE 8 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) SAFETY INFORMA TION B ALLOON SAFETY W ARNING T o pre vent serious burns,  NEVER touch or unzip the balloon env elope when the lamp is on. CA UTION AL W A YS  keep the balloon aw a y from shar p objects and e xcessive amounts of heat. NO TICE T o pre [...]

  • Page 9

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 9 SAFETY INFORMA TION LO ADING AND UNLO ADING Cart T ype - With Lifi ting Hook If lighting system is equipped with a transpor t lifting hook, ref er to the follo wing saf ety information. CA UTION Bef ore lifting, make sure that lighting system par ts are ?[...]

  • Page 10

    P A GE 10 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) SPECIFICA TIONS Specifi cations T able 1. Model GBW/GBWE/GBS/GBP Input V oltage 120 V AC Max. Current 9.3 A @ 120 V F requency 50-60 Hz Single-Phase Appropriate Generator 1700 W atts Lamp Lamp T ype 1,000 W att Metal Halide T otal Luminous Flux 107,000 l[...]

  • Page 11

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 11 DIMENSIONS (GBW/GBWE) A D B E C GBW Dimensions T able 2. Reference Letter Description Dimension inches (mm) A (GBW) T otal Max. Height (with Standard Balloon) 158.3 (4,020) A (GBWE) T otal Max. Height (with Standard Balloon) 193.3 (4,910) B Standard Ballo[...]

  • Page 12

    P A GE 12 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) DIMENSIONS (GBS) E B C A I J K H D F G BALLOON ASSEMBL Y STRAIGHT POLE GB36 BALLOON SHOWN OFFSET POLE GBS Dimensions Figure 2. GBS Dimensions T able 3. Reference Letter Dimension inches (mm) A 44.68 (1,135) B 35.43 (900) C 33.46 (850) D 38.38 (975) E 85.6[...]

  • Page 13

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 13 DIMENSIONS (GBP) A B GBP Dimensions Figure 3. GBP Dimensions T able 4. Reference Letter Dimension inches (mm) A 35.43 (900) B 33.46 (850)[...]

  • Page 14

    P A GE 14 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) FOOTCANDLE PLOT 10 5 2 1 .5 .25 V ALUES LISTED AS FOOTCANDLES SCALE: 1 GRID = 50 FT . (15.24 METERS) Illumination Range Figure 4.[...]

  • Page 15

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 15 GENERAL INFORMA TION The Multiquip GloBug GBW/GBWE, GBS, GBP are general- purpose, por table, glare-free lighting systems intended f or emergency and remote lighting needs. It is universally adaptab le to all AC pow er supplies and accepts 50/60 Hz, 100-2[...]

  • Page 16

    P A GE 16 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) COMPONENTS 1 2 3 4 12 13 14 15 17 18 19 16 25 26 27 28 21 23 24 5 22 5 7 9 20 10 11 8 6 GBW/GBWE GBWE/GBHM/ GBMP ONL Y GBHM GBMP GBP GBS GBW/GBWE/GBS/GBP Components Figure 5.[...]

  • Page 17

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 17 COMPONENTS Figure 5 shows the location of the controls and components f or the GBW Lighting System. The functions of each control is described below: Balloon Cover 1. — Stores balloon when GBW is not in use. Allow a suffi cient amount of time for the l[...]

  • Page 18

    P A GE 18 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) SETUP GBW/GBWE SETUP Set the GBW on a fi r m lev el surface where there is 1. enough space around the pentapod f or the outriggers to be deplo yed. Remov e the pentapod from the carr ying case. The 2. pentapod outriggers are secured together with a strap[...]

  • Page 19

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 19 SETUP GBS SETUP Attach one of the clamps that come with the GBS to the 1. e xter nal suppor t pole. The clamps ma y be attached to vertical, hor izontal, or angled pole. See Figure 11. Clamp Attachment Figure 11. Using a 19 mm wrench, tighten the lockn ut[...]

  • Page 20

    P A GE 20 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) SETUP B ALLOON INST ALLA TION (GBW/GBWE/GBS) Inser t the balloon assembly into the mast. Tighten the 1. T -bolt securely . See Figure 15. Installing the Balloon Figure 15. Unsnap the three buttons on the bottom of the balloon 2. cov er and unzip the cov e[...]

  • Page 21

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 21 SETUP GBHM INST ALLA TION The GBHM Hitch Mount can be used to attach a balloon/ lamp assembly (GBP) to the hitch of a truck or similar vehicle . See Figure 21 for installation procedure . GBHM Installation Figure 21. REMOVE BOL T OR COTTER PIN GBHM HITCH [...]

  • Page 22

    P A GE 22 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) GBMP INST ALLA TION The GBMP Plate Mount is attached to a trailer or similar vehicle to support the balloon/lamp assembly (GBP). See Figure 22 f or installation procedure SETUP GBMP Installation Figure 22. TRAILER FRAME SUPPORT PLA TE DRILL 9/16” DIA. H[...]

  • Page 23

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 23 OPERA TION RAISING THE MAST (GBW/GBWE) Raise the second mast to the desired height and tighten 1. the T -bolt securely . See Figure 23. Raising the Second Mast Figure 23. T o raise the mast higher , raise the third mast until the 2. lock/release tab pops [...]

  • Page 24

    P A GE 24 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) OPERA TION APPL YING PO WER If using a por table generator , plug the A C power cab le 1. to the 120 V AC receptacle on the gener ator used. See Figure 27. Connecting to Generator Figure 27. Star t the generator as indicated in the generator 2. manual. If[...]

  • Page 25

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 25 ST ORA GE (GBW/GBWE) Bef ore storing the GBW/GBWE Lighting System, perform the f ollowing steps. Disconnect the lamp connector from the A C power 1. cable . Unhook the A C power cab le from the ey elet at the 2. bottom of the balloon. Make sure the mast i[...]

  • Page 26

    P A GE 26 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) MAINTENANCE REPLA CING LAMP Unzip the zipper at the bottom of the balloon and roll 1. the balloon up to e xpose the lamp . See Figure 35. Exposing Balloon Figure 35. Release the lamp guard locking tabs . See Figure 36. 2. Removing Lamp Guar d Figure 36.[...]

  • Page 27

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 27 MAINTENANCE Secure lamp holder on top of the lamp . 7. Reinstall lamp guard. 8. Pull down balloon and zip the bottom zipper to co ver 9. lamp . REPLA CING BALLOON Unzip the top and bottom of the balloon. See 1. Figure 40. Unzipping Balloon Figure 40. Slid[...]

  • Page 28

    P A GE 28 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) FIL TER REPLACEMENT Remov e the balloon as described in the ST ORAGE 1. section. T ur n the balloon/lamp assembly upsidedo wn to access 2. the fi lter . See Figure 44. Accessing Filter Figure 44. T ur n the three locking tabs outw ards to release the air[...]

  • Page 29

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 29 MAINTENANCE T roubleshooting T able 6. SYMPT OM POSSIBLE PROBLEM SOLUTION Lamp does not light. Is plug disconnected? Plug in correctly . Is generator pow er switched off? T ur n on switch. Is lamp loose? Screw lamp securely into soc ket. Is power connecto[...]

  • Page 30

    P A GE 30 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) MAINTENANCE L3 B3 B5 L4 L5 L1 L2 S1 S4 S3 S2 B2 B2 B1 B1 E1 E1 E2 E2 L2 L2 B4 B4 P4 P2 P3 P1 GBS GBW/GBWE Maintenance Check P oints Figure 47.[...]

  • Page 31

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 31 MAINTENANCE P eriodic Check and Maintenance T able 7. FIGURE P ART CHECK ITEM SOLUTION Lamp L1 Lamp (Base) Lamp base loose? Screw in securely . • L2 Connector Cable disconnected or loose? Connect securely . • L3 Lamp Holder Lamp holder loose? Replace.[...]

  • Page 32

    P A GE 32 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) WIRING DIAGRAM GRN/YEL 10 AWG ELECTRONIC BALLAST POWER CABLE (120 V AC INPUT) CONNECTOR (MALE) CONNECTOR (FEMALE) G FRONT VIEW 3 2 1 BLK 1 GRN/YEL BLK 2 GRN/YEL GRN/YEL NEUTRAL LINE FA N MOTOR T ABLE 3 REFERENCE DESIGNA TIONS RED BLACK BLACK BLACK WHITE W[...]

  • Page 33

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 33 NOTES[...]

  • Page 34

    P A GE 34 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ARTS LIS[...]

  • Page 35

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 35 SUGGESTED SP ARE P AR TS GBW/GBWE/GBS/GBP LIGHTING SYSTEM 1 to 3 units Qty . P/N Description 2............E000077600 ......... LAMP 2............A300168900 ......... E BALLAST ASSY 2............A100057000 ......... BALLOON CLOTH CP 3............A300155100[...]

  • Page 36

    P A GE 36 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) NAMEPLA TES AND DECALS (GBW/GBWE) A-4001940-00 T o prevent breaking, use in strong winds that makes NEVER balloon deformed considerably. the lighting system. WORKST AND DEPLOYMENT A -- 00 4001941 A -- 00 4001938 TM GloBug Lighting System Lamp OFF switch P[...]

  • Page 37

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 37 NO . P ART NO . P ART NAME QTY . REMARKS 1 A400193800 DECAL; GLOBUG INFORMA TION 1 2 DCL1262 DECAL; LA TCH (RIGHT) 1 3 A400194300 DECAL; LA TCH (LEFT) 1 4 A400194000 DECAL; CA UTION, LAMP INFORMA TION 1 5 A400193900 DECAL; LAMP OFF SWITCH 1 6 A400166800 D[...]

  • Page 38

    P A GE 38 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) NAMEPLA TES AND DECALS (GBS) A-0000000-00 T o avoid accident or injury exceed a travel speed of 6 MPH when using lighting system on mobile equipment. NEVER Make sure the power cable from the generator is connected to the lamp power cable securely. A loose[...]

  • Page 39

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 39 NAMEPLA TES AND DECALS (GBS) NO . P ART NO . P ART NAME QTY . REMARKS 1 A400193300 DECAL; GLOBUG LIGHTING SYSTEM 1 2 A400194200 DECAL; GLOBUG INFORMA TION (GBS) 1 3 A400194000 DECAL; CA UTION, LAMP INFORMA TION 1 4 A400166800 DECAL; ELECTRIC SHOCK, HIGH V[...]

  • Page 40

    P A GE 40 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) BALLOON AND LAMP ASSY (GBW/GBWE AND GBS) 45 46 17 16 16 15 14 13 12 1 1 1 1 1 10 1 10 20 49 51 51 9 5 6 3 3 2 2 7 3 4 1 42 19 48 50 52 20 21 22 OPTIONAL BALLOONS AND MESSAGE STRIPS 27 32 33 34 38 39 27 26 25 24 28 29 12 15 30 31 43 35 36 37 4 8 4 41 40 18[...]

  • Page 41

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 41 BALLOON AND LAMP ASSY (GBW/GBWE AND GBS) NO . P ART NO . P ART NAME QTY . REMARKS 1# E000080700 LAMP MH1000/BT37/C/U/4200K 1 2# 0023405012 SCREW (M5x12) 4 3# A400195200 STOPPER 4 4# 0024304008 SCREW (M4x8) 15 5# A300167500 SOCKET ASSY 1 6# E000038200 RUBB[...]

  • Page 42

    P A GE 42 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) MAST ASSY (GBW/GBWE) 1 2 26 25 22 24 23 17 17 7 4 3 7 8 6 5 9 10 21 20 13 13 13 13 13 12 12 12 12 16 27 15 14 19 11 12 18[...]

  • Page 43

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 43 MAST ASSY (GBW/GBWE) NO . P ART NO . P ART NAME QTY . REMARKS 1 A300169400 THIRD MAST 1 2 A300169300 SECOND MAST 1 3 A300169200 FIRST MAST 1 4 A400187600 KNOB 2 5 A000017000 PLUG 1 6 A400112700 LEAF V AL VE 1 7 0023105008 SCREW (M5x8) 2 8 0043105000 WASHE[...]

  • Page 44

    P A GE 44 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) PENT APOD ASSY (GBW/GBWE) 14 10 13 16 11 12 1 2 3 4 5 6 6 7 9 8 8 8 8 7 7 6 15[...]

  • Page 45

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 45 PENT APOD ASSY (GBW/GBWE) NO . P ART NO . P ART NAME QTY . REMARKS 1 A200041502 BASE PIPE 1 1 2 A300166700 BASE PIPE 2 ASSY 1 3 A300113102 SUPPOR T 5 4 A300108700 SHA CKLE 1 5 1641000330 RUBBER FOO T 5 6 0014708025 BUTT ON SCREW (M8x25) 11 7 0033208000 SE[...]

  • Page 46

    P A GE 46 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) POLE ASSY (GBS) 2 6 5 4 3 1 7[...]

  • Page 47

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 47 POLE ASSY (GBS) NO . P ART NO . P ART NAME QTY . REMARKS 1# A200056701 OFFSET POLE 1 2# A300166600 POLE 1 3# E000077100 KNOB 1 4# E000077200 CLAMP 2 5# 0013112030 BOL T (M12x30) 1 6# 0033112000 NUT (M12) 1 7 A000028100 POLE MOUNT KIT .....................[...]

  • Page 48

    P A GE 48 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) HITCH MOUNT ASSY (GBHM) 1 2 3 6 4 5 5 5 5 4 4 4 3[...]

  • Page 49

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 49 HITCH MOUNT ASSY (GBHM) NO . P ART NO . P ART NAME QTY . REMARKS 1# A300164601 SHAFT (JOINT) 1 2# A300164501 JOINT CP 1 3# A300166600 POLE 2 4# 0033112000 NUT (M12) 4 5# 0013112040 BOL T (M12x40) 4 6 GBHM HITCH MOUNT ......................................[...]

  • Page 50

    P A GE 50 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) PLA TE MOUNT ASSY (GBMP) 8 7 4 5 6 4 5 5 5 4 1 1 2 3 4 7 9[...]

  • Page 51

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 51 PLA TE MOUNT ASSY (GBMP) NO . P ART NO . P ART NAME QTY . REMARKS 1# A300166600 POLE 2 2# A300164601 SHAFT (JOINT) 1 3# A300166000 ADAPTER CP 1 4# 0033112000 NUT (M12) 3 5# 0013112040 BOL T (M12x40) 7 6# A400192100 PLA TE (AD APTER) 1 7# 0043112000 W ASHE[...]

  • Page 52

    P A GE 52 — GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERM S T er ms of payment for parts are net 3 0 days. FREIGHT POLI CY All par ts order s will be ship ped co llect or prepaid with th e charg es adde d to the invoice. All shipment s are F .O .B. point of[...]

  • Page 53

    GLOBUG LIGHTING SYSTEM • OPERA TION AND P ARTS MANU AL — REV . #0 (07/23/09) — P A GE 53 NOTES[...]

  • Page 54

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the [...]