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Multiquip GX390K1SM32 manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com SERIES MODEL MRH800GS V ibrator y Roller ( HONDA GX390K1SM32 GASOLINE ENGINE) Re vision #5 (05/27/08)[...]

  • Page 2

    P A GE 2 — MQ-MIKASA MRH800GS R OLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) PR OPOSITION 65 W ARNING[...]

  • Page 3

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 3 NO TES[...]

  • Page 4

    P A GE 4 — MQ-MIKASA MRH800GS R OLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) T ABLE OF CONTENTS Proposition 65 W ar ning ............................................. 2 T able Of Contents ..................................................... 4 P ar ts Order ing Procedures ....................................... 5 MIKASA MRH800G[...]

  • Page 5

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 5 P AR TS ORDERING PROCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer N[...]

  • Page 6

    P A GE 6 — MQ-MIKASA MRH800GS R OLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. [...]

  • Page 7

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 7 Accidental Starting MRH800GS — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position, when the vibration roller is not in use. Respiratory Hazard AL W A YS wear approv ed respiratory protection. Equipment Damage Message[...]

  • Page 8

    P A GE 8 — MQ-MIKASA MRH800GS R OLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-ventilated area, aw a y from spar ks and open flames. ■ AL W A YS use e xtreme caution when wor king with flammab le liquids. When refueling, stop the engine and allow it to cool.[...]

  • Page 9

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 9 MRH800GS — R ULES FOR SAFE OPERA TION ■ AL W A Y S use e xtreme care when operating near obstructions, on slippery surfaces, grades and side slopes. ■ When re v ersing, par ticular ly on the edges and banks of ditches, as well as in front of obstacles, [...]

  • Page 10

    P A GE 10 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — OPERA TION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displa ys the operation and saf ety decals as they appear on the vibration roller . Should any of these decals become damaged or unreadable, contact the Multiquip [...]

  • Page 11

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 11 MRH800GS — OPERA TION AND SAFETY DECALS Figure 1. Operation and Safety Decals (Continued)[...]

  • Page 12

    P A GE 12 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) S N O I T A C I F I C E P S R E L L O R . 1 E L B A T s n o i s n e m i D ) m m 0 6 0 1 x 2 9 6 x 0 7 6 2 ( n i 7 . 1 4 x 2 . 7 2 x 5 0 1 r e t e m a i D m u r D) m m 6 0 4 ( . n i 6 1 h t d i W m u r D) m m 0 5 6 ( . n i 6 . 5 2 e c n a r a e l C b r [...]

  • Page 13

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 13 MRH800GS — ENGINE SPECIFICA TIONS S N O I T A C I F I C E P S E N I G N E . 2 E L B A T e n i g n E l e d o M2 3 M 1 K S 0 9 3 X G A D N O H e p y T , V H O , r e d n i l y C e l g n i S , e k o r t s 4 d e l o o c - r i A e n i g n E e n i l o s a G t f a[...]

  • Page 14

    P A GE 14 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — VIBRA TION R OLLER DIMENSIONS Figure 2. MRH800GS Vibration Roller Dimensions S N O I S N E M I D . 3 E L B A T H T G N E L A. n i 5 0 1. m m 0 7 6 2 B. n i 7 5. m m 5 4 4 1 C. n i 0 1. m m 5 5 2 D. n i 8 . 2 2. m m 0 8 5 E. n i 8 . 3 1. m [...]

  • Page 15

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 15 MRH800GS — FEA TURES The Mikasa Model MRH800GS i s a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfilling for gas pipelines, water pipelines and c[...]

  • Page 16

    P A GE 16 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — VIBRA TION ROLLER COMPONENTS Figure 3. MRH800GS Vibration Roller Components 10 11 1 2 3 5 4 6 7 8 9[...]

  • Page 17

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 17 MRH800GS — VIBRA TION ROLLER COMPONENTS Figure 3 illustrates the location of the major components f or the MRH800GS Vibration Roller . The function of each component is described below: 1 . Fuel T ank/Cap – Fill with diesel fuel. Fuel tank holds approxim[...]

  • Page 18

    P A GE 18 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — HANDLE B AR/LEVER COMPONENTS Figure 4. MRH800GS Lever Components 1 2 3 4 5 6[...]

  • Page 19

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 19 MRH800GS — HANDLE B AR/LEVER COMPONENTS HANDLE BAR/LEVER COMPONENTS Figure 4 illustrates the location of the major lever components on the handle bar of the machine. Each component is described below: 1. T ravel Le ver – Controls the direction of trav el[...]

  • Page 20

    P A GE 20 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — ENGINE COMPONENTS Figure 5. Engine Controls and Components INITIAL SER VICING The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions &[...]

  • Page 21

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 21 NO TE P A GE[...]

  • Page 22

    P A GE 22 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — INSPECTION Checking The Hydraulic System 1. Check the oil tank level gauge (Figure 7). Oil level should be at the middle indication of the gauge or higher . Fill as required 2 . Check the surroundings of the oil tank, hydraulic pump and mo[...]

  • Page 23

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 23 MRH800GS — INSPECTION Figure 11. Checking Scrapers Checking The Vibrator Oil Level 1 . Check vibrator casing for any oil leakage. 2 . If any leakage is noticed, remove the level plug on the side of the plate (Figure 9). 3 . Check the oil level. Figure 9. C[...]

  • Page 24

    P A GE 24 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) ST ARTING THE ENGINE The engine can be star ted by motor (electric) or manually (recoil). Refer to Figures 3 and 4 for the location of controls and components . MRH800GS — OPERA TION Figure 13. Engine Fuel V alve Lever (ON P osition) 3 . Place the ch[...]

  • Page 25

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 25 MRH800GS — OPERA TION Recoil Start 1 . On the control handle: A . Move the throttle lever to the RUN position. B . Move the travel lever to the NEUTRAL position. C . Move the vibration lever to the OFF position. 2 . Place the engine fuel valve lever (Figur[...]

  • Page 26

    P A GE 26 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) Parking Brake (Released Position) Figure 23. Parking Brake TRA VELING 1 . Bef ore star ting to trav el, make sure to release par king brak e located on the left side of the rear roller . If the par king brak e lever is tight, moving the roller back and[...]

  • Page 27

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 27 LIFTING 1 . Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job. 2 . When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts. 3 . Check any damaged or loose bolts[...]

  • Page 28

    P A GE 28 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — MAITENANCE Inspection and Maintenance Service T ables. 1 . T o make sure y our roller is alwa ys in good working condition before using, carry out the maintenance inspection in accordance with T ables 5 through 7. Daily Service z Check for[...]

  • Page 29

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 29 MRH800GS — MAINTENANCE Engine Oil Replacement 1 . Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards. 2 . Drain the engine oil when the oil is warm as shown in Figure 28. 3 . Remove the oil drain bolt and sealing washer[...]

  • Page 30

    P A GE 30 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MA CHINE MAINTENANCE 1 . At the end of each da y’ s operation, wash do wn dust and dir t off the machine . Clean area around drums ad scrapers making sure all mud is removed. 2 . Drain water tank completely . 3 . Cover the machine to prevent dust and[...]

  • Page 31

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 31 MRH800GS — MAINTENANCE CLUT CH PULLEY VIBRA TOR PULLEY Figure 33. V -Belt Hazard FOR W ARD AND REVERSE TRA VEL ADJUSTMENT 1 . If neutral position for forward and reverse travel has been displaced, conduct the neutral adjustment. 2. If roller travels forwar[...]

  • Page 32

    P A GE 32 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) T R A H C N O I T A C I R B U L S G 0 0 8 - H R M . 8 E L B A T M E T I E C N A N E T N I A M D E D E E N Y C N E U Q E R FE P Y TN O I T A C O L l i O r o t a r b i Vl i O e c a l p e R f o s r u o H 0 0 3 y r e v E n o i t a r e p O ) s r e t i l 5 .[...]

  • Page 33

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 33 Figure 34. Vibrator Oil Maintenance Figure 37. Handle Bar Maintenance Figure 36. Bearing Cover Maintenance Figure 38. Clutch Box Maintenance Figure 39. Hydraulic Oil Filter Location MRH800GS — MAINTENANCE Vibrator Oil Level Plug Vibrator Oil Drain Plug Rig[...]

  • Page 34

    P A GE 34 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) NO TE P A GE[...]

  • Page 35

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 35 MRH800GS — R OLLER TR OUBLESHOO TING G N I T O O H S E L B U O R T . 9 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S . l e v a r t t o n s e o d t i n U? d e g a g n e l l i t s e k a r b g n i k r a P . r e v e l e k a r b g n i k r [...]

  • Page 36

    P A GE 36 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — TR OUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E . 0 1 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S o n t u b , e l b a l i a v a s i l e u f " , t r a t s o t t l u c i f f i D . " g u l p k r a p s[...]

  • Page 37

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 37 MRH800GS — TR OUBLESHOO TING ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 0 1 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i s s e r p m o c " r e w o p n i k a e W " . e r i f s i m t o n s e o d d[...]

  • Page 38

    P A GE 38 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When ordering a part that has more than one item [...]

  • Page 39

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 39 SUGGESTED SP ARE P ARTS MRH-800DS VIBRA TION R OLLER 1 T O 3 UNITS WITH HOND A GX390K1SM32 ENGINE Qt y . P/N Description 1 ............ 954401890 .......... FIL TER, W A TER T ANK 2 ............ 954001380 .......... FIL TER, HYDRA ULIC OIL 2 ............ 070[...]

  • Page 40

    P A GE 40 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION R OLLER — DECAL PLA CEMENT DECAL PLACEMENT[...]

  • Page 41

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 41 MRH800GS VIBRA TION R OLLER — DECAL PLA CEMENT DECAL PLACEMENT NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920205690 DECAL, BRAKE LEVER .................................. 1 ...... NP A-569 2 920209660 DECAL, CA UTION - ENGINE SPEED ............. 1 ...... [...]

  • Page 42

    P A GE 42 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — AXLE ASSY . AXLE ASSY .[...]

  • Page 43

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 43 MRH800GS VIBRA TION ROLLER — AXLE ASSY . AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515112960 D R U M 1 2 515112970 D R U M 1 3 515333990 GEAR PLA TE 2 4 515334000 GEAR (39) 2 5 509429660 COLLAR 405510 2 6 001121630 B OL T 16X30 T 1 6 7 51511[...]

  • Page 44

    P A GE 44 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION R OLLER — B ASE ASSY . BASE ASSY .[...]

  • Page 45

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 45 MRH800GS VIBRA TION R OLLER — B ASE ASSY . BASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515114460 BASE (Y ANMAR-L100) 1 2 939010010 SHOCK ABSORBER, ST OPPER 45 2 3 030210250 W ASHER, LOCK M10 9 4 020310080 NUT M10 3 5 930710031 SHOCK ABSORBER R[...]

  • Page 46

    P A GE 46 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION R OLLER — FR ONT GU ARD ASSY . FRONT GU ARD ASSY .[...]

  • Page 47

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 47 MRH800GS VIBRA TION R OLLER — FR ONT GU ARD ASSY . FRONT GU ARD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 75 031110160 F LA T W ASHER, M10 2 76 030210250 LOCK W ASHER, M10 2 77 001221035 B OL T 10x35 mm 2 78 515336200 FR ONT GU ARD 1 79 515336210 B[...]

  • Page 48

    P A GE 48 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — SIDE CO VER ASSY . SIDE CO VER ASSY .[...]

  • Page 49

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 49 MRH800GS VIBRA TION ROLLER — SIDE CO VER ASSY . SIDE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 030210250 W ASHER, LOCK M10 9 20 515336250 SUPPOR T , CO VER 1 21 515449890 ROD HOLDER 1 24 515334600 R UBBER HINGE 1 25 515010090 RIVET 2 26 51[...]

  • Page 50

    P A GE 50 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — W A TER T ANK ASSY . W A TER T ANK ASSY .[...]

  • Page 51

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 51 MRH800GS VIBRA TION ROLLER — W A TER T ANK ASSY . W A TER T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 41 515114200 W A TER T ANK 1 42 954300340 C A P , WA TER T ANK /MR 1 43 001241030 B OL T 10X30 U 1 44 033910010 W ASHER 10.5X21X2 SUS 2 45 022[...]

  • Page 52

    P A GE 52 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY .[...]

  • Page 53

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 53 MRH800GS VIBRA TION ROLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 954001350 OIL FIL TER CPO 3-80 ..................... 1 ...... INCLUDES ITEMS W/ * 7-1 * 954001390 F I L TER HEAD 1 7-2 * 954001380 O[...]

  • Page 54

    P A GE 54 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY .[...]

  • Page 55

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 55 MRH800GS VIBRA TION ROLLER — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 42 515447160 HOLDER, UPPER 2 43 515447170 HOLDER, LOWER 2 44 001520820 SOCKET HEAD BOL T 8X20 T 8 45 515447140 CO VER, PIPE 2 46 01221[...]

  • Page 56

    P A GE 56 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION R OLLER — HYDRA ULIC OIL T ANK ASSY . HYDRA ULIC OIL T ANK ASSY .[...]

  • Page 57

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 57 MRH800GS VIBRA TION R OLLER — HYDRA ULIC OIL T ANK ASSY . HYDRA ULIC OIL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515114221 OIL T ANK, (GREEN) 1 1 515010140 OIL T ANK , (ORANGE) 1 2 953405840 DRAIN PLUG M18 ........................... 1 ..[...]

  • Page 58

    P A GE 58 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — ENGINE ASSY . ENGINE (HOND A GX390) ASSY .[...]

  • Page 59

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 59 MRH800GS VIBRA TION ROLLER — ENGINE ASSY . ENGINE (HOND A GX390) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515447020 COUPLING PIN 2 4 012010030 BO L T 10X30 T ........................................ 2 ............. REPLACES 001221030 5 030210250[...]

  • Page 60

    P A GE 60 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — ENGINE ASSY . (CONT .) ENGINE (HOND A GX390) ASSY . (CONT .)[...]

  • Page 61

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 61 ENGINE (HOND A GX390) ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 77 954001760 OIL HOSE 9.5X19X380L 1 78 954406080 CLIP , OIL HOSE (13-20) 2 79 959026002 TUBE 20D-330L 1 80 515450940 JOINT (M12-P1.5) 30L 1 80 515450941 JOINT (M12-P1.5) 87L 1 8[...]

  • Page 62

    P A GE 62 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS — ELECTRIC DEVICE ELECTRIC DEVICE (HOND A GX390) ASSY .[...]

  • Page 63

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 63 MRH800GS — ELECTRIC DEVICE ELECTRIC DEVICE (HOND A GX390) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 515448210 RO D , B A T T E R Y 2 6 607010080 C OT T E R PIN 6 2 7 515447370 HOLDER, BA TTER Y -6,7 1 8 952404470 W ASHER, FLA T M6 ...............[...]

  • Page 64

    P A GE 64 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — CLUTCH (VIBRA TION) ASSY . CLUTCH (VIBRA TION) ASSY .[...]

  • Page 65

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 65 MRH800GS VIBRA TION ROLLER — CLUTCH (VIBRA TION) ASSY . CLUTCH (VIBRA TION) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A 515910010 CLUTCH (VIB.) ................................................ 1 ....... INCLUDES ITEMS W/ * 1 * 515447070 COUNTER PUL[...]

  • Page 66

    P A GE 66 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — VIBRA T OR ASSY . VIBRA T OR ASSY .[...]

  • Page 67

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 67 VIBRA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 515113090 V I B R A TING CASE 1 2 515334110 RO T A RY SHAFT , DRIVE .................................. 1 ....... - 215 #2 2- 1 515334111 RO T A RY SHAFT , DRIVE 00 ............................. 1[...]

  • Page 68

    P A GE 68 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION R OLLER — UPPER CONTROL ARM ASSY . UPPER CONTROL ARM ASSY .[...]

  • Page 69

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 69 MRH800GS VIBRA TION R OLLER — UPPER CONTROL ARM ASSY . UPPER CONTROL ARM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 8 959403840 BAR GRIP , I.D . 12MM 2 9 953402930 COPPER P A CKING 19X30X1 3 10 509010130 BUSHING MB1825DU 3 11 952405700 W ASHER 19X49[...]

  • Page 70

    P A GE 70 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — UPPER CONTROL ARM ASSY . (CONT .) UPPER CONTROL ARM ASSY . (CONT .)[...]

  • Page 71

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 71 MRH800GS VIBRA TION ROLLER — UPPER CONTR OL ARM ASSY . (CONT .) UPPER CONTROL ARM ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 53 951401431 KEY 5X5X8 1 55 952404790 W ASHER 13306 1 56 032212250 CONICAL SPRING W ASHER M12 2 57 0039312000 NUT M[...]

  • Page 72

    P A GE 72 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MRH800GS VIBRA TION ROLLER — LO WER CONTROL ARM ASSY . LO WER CONTROL ARM ASSY .[...]

  • Page 73

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 73 MRH800GS VIBRA TION ROLLER — LO WER CONTROL ARM ASSY . LO WER CONTROL ARM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 001222055 B O L T 20X75 T 2 3 031120320 W ASHER, FLA T M20 1 4 032220450 CONICAL SPRING W ASHER M20 4 5 020320160 NUT M20 2 6 0225[...]

  • Page 74

    P A GE 74 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 75

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 75 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12200ZF6W00 HEAD COMP ., CYLINDER ............. 1 ....... INCLUDES ITEMS W/ * 2 * 12204ZE2306 GUIDE, IN. V AL VE (O VERSIZE) 1 3 * 12205ZE2305 GUIDE, EX. V AL VE (O VERSIZE) 1 4 * 12216ZE2300 [...]

  • Page 76

    P A GE 76 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY .[...]

  • Page 77

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 77 CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12000ZF6415 BARREL ASSY ., CYLINDER .......... 1 ....... INCLUDES ITEMS W/ * 2 15510ZE2043 SWITCH ASSY , OIL LEVEL 1 3 16541ZE010 SHAFT , GO VERNOR ARM 1 7 90131883000 BO L T , DRAIN PLUG 2 [...]

  • Page 78

    P A GE 78 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) CRANKCASE CO VER ASSY . HOND A GX-390K1SM32 — CRANKCASE CO VER ASSY .[...]

  • Page 79

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 79 CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11300ZE3020 CO VER ASSY ., CRANKCASE ...... 1 ....... INCLUDES ITEMS W/ 2 11381ZE3800 P A CKING, CASE CO VER 1 3 15600ZG4003 OIL PLUG ASSY . ........................... 1 ....... INCLUDES I[...]

  • Page 80

    P A GE 80 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — CRANKSHAFT ASSY . CRANKSHAFT ASSY .[...]

  • Page 81

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 81 CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 6 13310ZF6W70 CRANKSHAFT COMP . ................... 1 ....... INCLUDES ITEMS W/ * 7 13351ZE3010 WEIGHT , BALANCER 1 8 92101080250A BOL T 8X25 1 9 90534706010 W ASHER, LOCK 8MM 1 11 * 91001ZF6003 BE[...]

  • Page 82

    P A GE 82 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — PIST ON ASSY . PIST ON ASSY .[...]

  • Page 83

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 83 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZF6003 RING SET , PIST ON (STD . ) 1 1 13011ZF6003 RING SET , PIST ON (0.25) 1 1 13012ZF6003 RING SET , PIST ON (0.50) 1 1 13013ZF6003 RING SET , PIST ON (0.75) 1 2 13101ZF6W00 PISTON (STD . ) [...]

  • Page 84

    P A GE 84 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) CAMSHAFT ASSY . HOND A GX-390K1SM32 — CAMSHAFT ASSY .[...]

  • Page 85

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 85 HOND A GX-390K1SM32 — CAMSHAFT ASSY . CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZF6W01 C A M S HAFT ASSY . ........................ 1 ....... INCLUDES ITEMS W/ * 2 14410ZE3013 ROD , PUSH 2 3 14431ZE2010 ARM, V AL VE ROCKER 2 4 14441[...]

  • Page 86

    P A GE 86 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) RECOIL ST ARTER ASSY . HOND A GX-390K1SM32 — RECOIL ST AR TER ASSY .[...]

  • Page 87

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 87 RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZE3W08ZA S T AR TER ASSY ., RECOIL ............ 1 ....... INCLUDES ITEMS W/ * 2 * 28410ZE3W08ZA CASE COMP ., RECOIL ST ART . 1 3 * 28421ZE3W01 PULLEY , RECOIL ST ARTER 1 4 * 28422ZE2W01[...]

  • Page 88

    P A GE 88 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) F AN CO VER ASSY . HOND A GX-390K1SM32 — F AN CO VER ASSY .[...]

  • Page 89

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 89 F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16731ZE2003 CLIP , TUBE 1 3 19610ZE3010ZA C O VER COMP ., F AN 1 5 19631ZE3W00 SHROUD 1 10 81329567020 GR OMMET , DRAIN HOLE 1 11 90013883000 FLANGE BOL T 6X12 6 HOND A GX-390K1SM32 — F AN CO [...]

  • Page 90

    P A GE 90 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — CARB URET OR ASSY . CARBURET OR ASSY .[...]

  • Page 91

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 91 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 16010ZE2812 GASKET SET 1 2 * 16011ZA0931 V A L VE S ET , F L OA T 1 3 * 16013ZA0931 FL OA T SE T 1 5 * ■ 16016ZE0005 PILO T SCREW 1 6 * $ 16024ZE1811 DRAIN SCREW SET 1 7 * $ 16028ZE0005 SCRE[...]

  • Page 92

    P A GE 92 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 93

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 93 HOND A GX-390K1SM32 — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE2000 P A CKING, ELBO W 1 2 17210ZE3010 ELEMENT , AIR CLEANER ........... 1 ......... INCLUDES ITEMS W/ % 3 % 17218ZE3000 F I L T ER, OUTER 1 5 1[...]

  • Page 94

    P A GE 94 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) MUFFLER ASSY . HOND A GX-390K1SM32 — MUFFLER ASSY .[...]

  • Page 95

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 95 HOND A GX-390K1SM32 — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZE2W61 MUFFLER COMP . (100DB) 1 2 18320ZE2W61 PRO TECT OR COMP ., MUFFLER 1 4 18330ZE2W00 PI P E , EXHA UST 1 5 18331ZE3810 CA P , MUFFLER 1 6 18333ZF6W01[...]

  • Page 96

    P A GE 96 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 97

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 97 FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16854ZH8000 R UBBER, SUPPOR T (107MM) 1 5 16955ZE1000 JOINT , FUEL T ANK 1 1 1 17510ZE3010ZA T ANK COMP ., FUEL 1 1 3 17620ZH7023 FUEL T ANK CAP CP ...................... 1 ....... INCLUDES ITEMS[...]

  • Page 98

    P A GE 98 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

  • Page 99

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 99 FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19511ZE3000 F AN, COOLING 1 4 28451ZE3W01 PULLEY , ST AR TER 1 5 31100ZE3W01 F L YWHEEL COMP . 1 9 90201ZE3V00 NU T , SPECIAL 16MM 1 1 0 90741ZE2000 K EY , SPECIAL W OODR UFF 25X18 1 HOND A GX-390[...]

  • Page 100

    P A GE 100 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — IGNITION COIL ASSY . IGNITION COIL ASSY .[...]

  • Page 101

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 101 IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZF6W01 COIL ASSY ., IGNITION 1 2 30600ZE1013 SP ARK PLUG CAP 1 7 31511ZE3000 CLAMPER, CORD 1 8 31512ZE2000 GR OMMET , CORD 1 1 1 31630ZE2861 COIL ASSY ., CHARGE (1A) 1 1 3 36101ZE2701 CO[...]

  • Page 102

    P A GE 102 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — ST ARTER MO T)R ASSY . ST ARTER MO T OR ASSY .[...]

  • Page 103

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 103 ST ARTER MO T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 31204ZA0003 CONT ACT OR ASSY . 1 2 * 31206ZE3003 ARMA TURE COMP . 1 3 * 31207ZE3003 CLUTCH COMP ., O VERR UN. 1 4 31210ZE3013 MOT O R UNIT , ST AR TER .............. 1 ......... INCLUDES[...]

  • Page 104

    P A GE 104 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) CONTROL ASSY . HOND A GX-390K1SM32 — CONTROL ASSY .[...]

  • Page 105

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 105 CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16551ZE3000 ARM, GO VERNOR 1 2 16555ZE3000 ROD , GO VERNOR 1 3 16561ZE3000 SPRING, GO VERNOR 1 4 16562ZE3000 SPRING, THR O TTLE RETURN 1 8 16570ZE3W10 CONTROL ASSY . (REMO TE) ....... 1 ......... I[...]

  • Page 106

    P A GE 106 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 107

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 107 HOND A GX-390K1SM32 — CONTROL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 31600ZE2861 REGULA T OR ASSY ., RECT 1 4 31610ZE3W33ZA BO X ASSY ., CONTROL ..................... 1 ............. INCLUDES ITEMS W/ * 5 * 31612ZE200[...]

  • Page 108

    P A GE 108 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) HOND A GX-390K1SM32 — LABEL ASSY . LABEL ASSY .[...]

  • Page 109

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 109 LABEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZF6W01 EMBLEM 1 4 87528ZE2810 MARK, CHOKE (ORANGE) ............ 1 ...... RECOIL-TYPE 4 87528777000 MARK, CHOKE .............................. 1 ...... SELFST ARTER 5 87530ZF6W00 LABEL, SPECIFICA[...]

  • Page 110

    P A GE 110 — MQ-MIKASA MRH800GS ROLLER — OPERA TION AND P ARTS MANU AL — REV . #5 (05/27/08) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of ori[...]

  • Page 111

    MQ-MIKASA MRH800GS ROLLER — OPERATION AND PARTS MANUAL — REV. #5 (05/27/08) — PAGE 111 NO TE P A GE[...]

  • Page 112

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other tr[...]