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Multiquip MDR-9GH manual

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Table of contents for the manual

  • Page 1

    MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.com Atlanta • Boise • Dallas • Houston • Newark Montrea[...]

  • Page 2

    P A GE 2 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P AR TS MANU AL — REV . #0 (12/17/03)[...]

  • Page 3

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQ UIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PAR TS DEP ARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 [...]

  • Page 4

    P A GE 4 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) T ABLE OF CONTENTS MIKASA MDR-9GH- VIBRA TOR Y ROLLER Proposition 65 W ar ning ............................................. 2 Here's How T o Get Help ............................................ 3 T able Of Contents ...................[...]

  • Page 5

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 5 P AR TS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ?[...]

  • Page 6

    P A GE 6 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH —SPECIFICA TIONS S N O I T A C I F I C E P S E N I G N E . 2 e l b a T e n i g n E l e d o M2 E A Q 1 K 0 4 3 X G A D N O H e p y T , V H O , r e d n i l y C e l g n i S , e k o r t s 4 d e l o o c - r i A e n i g n E e n i l o s a[...]

  • Page 7

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 7 MDR-9GH — DIMENSIONS Figure 2. MDR-9GH Vibratory Roller Dimensions S N O I S N E M I D R E L L O R . 3 E L B A T . F E RS N O I S N E M I D. F E RS N O I S N E M I D A) s r e t e m 8 . 2 ( . n i 8 . 1 1 1F ) s r e t e m 7 5 . ( . n i 4 . 2 2 B) s r[...]

  • Page 8

    P A GE 8 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — SAFETY MESSA GE ALERT SYMBOLS L Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself a[...]

  • Page 9

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9 Accidental Starting MDR-9GH — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position, when the vibration roller is not in use. Respiratory Hazard AL W A YS wear approved respiratory protection. Equipment Damage M[...]

  • Page 10

    P A GE 10 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from spar ks and open flames. ■ AL W A YS use extreme caution when w or king with flammable liquids. When refueling, stop the engine and allow i[...]

  • Page 11

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 11 MDR-9GH — R ULES FOR SAFE OPERA TION Maintenance Safety ■ NEVER lubricate components or attempt service on a running machine. ■ AL W A YS allow the machine a proper amount of time to cool before servicing. ■ Keep the machinery in proper runn[...]

  • Page 12

    P A GE 12 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — OPERA TION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displa ys the operation and saf ety decals as they appear on the vibratory roller . Should an y of these decals become damaged or unreadable, contact th[...]

  • Page 13

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 13 NO TE P A GE[...]

  • Page 14

    P A GE 14 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — GENERAL INFORMA TION FREQUENCY/SPEED The vibrating roller maximum frequency is 3000 vpm (vibrations per minute). The f orward and re verse tr av el speed of the vibrator y roller is approximately 1.8 mph (3 km/hour). ENGINE The [...]

  • Page 15

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 15 MDR-9GH — GENERAL INFORMA TION OPERA TING ON SLOPES Special care must be taken when operating the roller on hills or slopes. There exist the possibility of serious injur y to the operator and se vere damage to the roller in the e v ent of a roll o[...]

  • Page 16

    P A GE 16 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — VIBRA T OR Y ROLLER COMPONENTS Figure 6. MDR-9GH Vibratory Roller Components Figure 6 illustrates the location of the major components f or the MDR-9GH Vibratory Roller . The function of each component is described below: 1 . Ha[...]

  • Page 17

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 17 MDR-9GH — ENGINE COMPONENTS Figure 7. HONDA GX340KQAE2 Engine Components INITIAL SER VICING The engine (Figure 7) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual f or instr u[...]

  • Page 18

    P A GE 18 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — INSPECTION CHECKING ENGINE OIL LEVEL 1. Make sure that the machine is situated in a flat surface so that level measurements will be accurate. 2. Pull out the dipstick from the oil tank (Figure 8). CHECKING FUEL 1 . Remove the fu[...]

  • Page 19

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 19 CHECKING HYDRA ULIC SYSTEM 1. Check the oil tank level gauge (Figure 10). Oil level should be at the middle indication of the gauge or higher . Fill as required 2. Check the surroundings of the oil tank, hydraulic pump and motor for oil leakage. AL [...]

  • Page 20

    P A GE 20 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) CHECKING SCRAPER BAR 1 . Check scraper bar and make sure that they are not clogged with mud, bent or damaged (Figure 6). 2 . Adjust clearance between drums and scrapers as necessar y . CHECKING BOL TS, NUTS, AND SCREWS 1 . Check bolts, nuts[...]

  • Page 21

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 21 MDR-9GH — ST ART -UP Figure 17. Engine ON/OFF Switch Figure 18. Choke Lever 2 . Place the Engine ON/OFF switch (Figure 17) in the "ON" position. 3 . Place the Choke Lever (Figure 18) in the " CLOSED " position. The CLOSED posit[...]

  • Page 22

    P A GE 22 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — OPERA TION VIBRA TING 1 . Shift the two vibrator levers (Figures 22 and 23) to the vibrate position to start vibrations. Using vibration with clutch slipping causes the clutch to burn. Also, vibr ation should NO T be used ov er [...]

  • Page 23

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 23 LIFTING 1 . Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job. 2 . When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts. 3 . Check any damaged or lo[...]

  • Page 24

    P A GE 24 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — MAINTENANCE INSPECTION AND MAINTENANCE SER VICE T ABLES 1 . T o mak e sure your plate vibratory roller is alwa ys in good working condition before using, carry out the maintenance inspection in accordance with T ables 4 through [...]

  • Page 25

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 25 MDR-9GH — MAINTENANCE ENGINE OIL REPLACEMENT 1 . Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards. 2 . Drain the engine oil when the oil is warm as shown in Figure 27. 3 . Remove the oil drain bolt and sealin[...]

  • Page 26

    P A GE 26 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — MAINTENANCE Figure 29. Chain Cover Figure 30. Chain Tightener VIBRA TION CLUTCH ADJUSTMENT 1 . Remove the protective cover from the clutch by removing the 4 allen screws. 2 . Pull out the stop key and turn to the release positio[...]

  • Page 27

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 27 HYDRA ULIC OIL FIL TER CHECK 1 . The hydraulic oil filter should be replaced after first 25 hours of operation. 2 . After first replacement, it should be replaced after 250 hours operation (2 months), every 500 hours of operation (4 months), and e v[...]

  • Page 28

    P A GE 28 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — MAINTENANCE HDRA ULIC AIR EXTRACTION 1 . After filling hydraulic oil tank with oil, loosen the oil hose joint and check that oil is enough to reach the oil suction and outlet por ts in the hydr aulic transmission. Tighten the ho[...]

  • Page 29

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 29 MDR-9GH — MAINTENANCE If the neutral position of the travel lever and the neutral point of transmission do not match after adjustment is repeated, align as follows: 1 . Loosen the hex socket head bolt M10 used for mounting the control lever on the[...]

  • Page 30

    P A GE 30 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — ENGINE TROUBLESHOO TING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action follo wing the diagnosis based on the Engine T r[...]

  • Page 31

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 31 MDR-9GH — ENGINE TR OUBLESHOO TING ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 8 E L B A T M O T P M Y SE S U A C E L B I S S O PN O I T U L O S r e p o r p s i n o i s s e r p m o c " r e w o p n i k a e W " . e r [...]

  • Page 32

    P A GE 32 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — ROLLER TROUBLESHOO TING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action f ollowing the diagnosis based on the Roller T r[...]

  • Page 33

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 33 NO TE P A GE[...]

  • Page 34

    P A GE 34 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) EXPLANA TION OF CODE IN REMARKS COLUMN NOTE The contents of this par ts catalog are subject to change without notice. If more than one of the same reference number is listed, the last one listed indicates newest (or latest) par t av ailable[...]

  • Page 35

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 35 SUGGESTED SP ARE P A RTS MQ MIKASA MDR-9GH VIBRA TOR Y W ALK-BEHIND R OLLER W/HOND A GX340QAE2 GASOLINE ENGINE 1 to 3 Units Qty . P/N Description 1 .......... 0750800671 ......... CHAIN DRIVE 3 .......... 501010440 ........... OIL FIL TER, HYDRA ULI[...]

  • Page 36

    P A GE 36 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — DECAL PLA CEMENT DECAL PLACEMENT[...]

  • Page 37

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 37 MDR-9GH — DECAL PLA CEMENT DECAL PLACEMENT NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920200591 P LA TE, CA UTION 1 2 920200630 P LA TE, SERIAL NO . 1 3 920201590 DECAL, MQ MARK 98X70 1 4 920101510 DECAL, MIKASA MARK 440MM 1 5 920203290 DECAL, C[...]

  • Page 38

    P A GE 38 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — BOD Y ASSY . BOD Y ASSY .[...]

  • Page 39

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 39 MDR-9GH — BOD Y ASSY . BOD Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502101270 BASE 1 2 502100720 SIDE PLA TE, RIGHT 1 3 502100710 SIDE PLA TE, LEFT 1 4 502200960 R UBBER PLA TE 2 5 001211430 B OL T 14X30 H 8 6 030214350 LOCK W ASHER M[...]

  • Page 40

    P A GE 40 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — FR ONT CO VER ASSY . FR ONT CO VER ASSY .[...]

  • Page 41

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 41 MDR-9GH — FR ONT CO VER ASSY . FR ONT CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 3 031110160 F LA T W ASHER M10 4 1 4 502103800 F R ONT CO VER 1 1 6 001220820 B OL T 8X20 T 4 1 7 030208200 LOCK W ASHER M8 7 1 8 952401560 W ASHER 8.[...]

  • Page 42

    P A GE 42 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — FR ONT CO VER ASSY . (CONTINUED) FRONT CO VER ASSY .[...]

  • Page 43

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 43 FR ONT CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 1 954403241 COCK PT 1/4, BH-1211 (AL) 2 6 5 001801050 BO L T 10X50 WHOLE THREAD 1 6 6 020310080 NUT M10 8 1 001211030 B OL T 10X30 H 4 8 2 020310080 NUT M10 4 8 3 030210250 LOCK W ASH[...]

  • Page 44

    P A GE 44 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — AXLE ASSY . AXLE ASSY .[...]

  • Page 45

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 45 MDR-9GH — AXLE ASSY . AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502101570 DR UM 2 2 502202290 ROLLER SHAFT 2 3 044006309 BEARING 6309VV 4 4 952400940 SP A CER 45605 4 5 502302420 BEARING CO VER 2 6 060406010 OIL SEAL TC-689012 4 7 0[...]

  • Page 46

    P A GE 46 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — AXLE ASSY . (CONTINUED) AXLE ASSY .[...]

  • Page 47

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 47 AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 0 502302480 TIGHTENER PLA TE (SHAFT) 1 4 1 044006205 BEARING 6205VV 2 4 2 080100520 STO P RING R-52 1 4 3 001210820 BO L T 8X20 H 1 4 4 030208200 LOCK W ASHER M8 1 4 5 952400130 W ASHER 9304 1[...]

  • Page 48

    P A GE 48 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — TRANSMISSION ASSY . TRANSMISSION ASSY .[...]

  • Page 49

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 49 MDR-9GH — TRANSMISSION ASSY . TRANSMISSION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502010530 GEAR CASE 1 2 502010540 C O VER, GEAR CASE 1 3 501010410 P A CKING, GEAR CASE CO VER 1 4 001520620 SOCKET HEAD BOL T 6X20 T 6 5 031106100 F LA[...]

  • Page 50

    P A GE 50 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — HYDRA ULIC OIL T ANK ASSY . HYDRA ULIC OIL T ANK ASSY .[...]

  • Page 51

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 51 HYDRA ULIC OIL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 4 050200160 O-RING P-16 1 4 5 501010720 JOINT 3/4-16 1 4 6 501010590 JOINT 3/8 1 4 7 501010600 JOINT 1/4 1 4 8 502302850 OIL HOSE 3/8 320L 1 4 9 502302840 OIL HOSE 1/4 320L 1 5[...]

  • Page 52

    P A GE 52 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — CLUTCH BO X ASSY . CLUTCH BO X ASSY .[...]

  • Page 53

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 53 MDR-9GH — CLUTCH BO X ASSY . CLUTCH BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502302610 CLUTCH PULLEY/IN 1 2 * 502302620 CLUTCH SHAFT/IN 1 3 * 502302630 CLUTCH SHAFT/OUT 1 4 * 040006205 BEARING 6205 5 5 * 040006202 BEARING 6202 1 6 [...]

  • Page 54

    P A GE 54 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — CLUTCH BO X ASSY . (CONTINUED) CLUTCH BO X ASSY .[...]

  • Page 55

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 55 MDR-9GH — CLUTCH BO X ASSY . (CONTINUED) CLUTCH BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 35 * 953405260 P A CKING 1/4 (CU) 2 36 * 502302650 CLUTCH LEVER 1 37 * 959402980 BALL GRIP 40D-M12 1 38 * 001521025 SOCKET HEAD BOL T 10X25 T 1 [...]

  • Page 56

    P A GE 56 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — VIBRA TION CASE ASSY . VIBRA TION CASE ASSY .[...]

  • Page 57

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 57 VIBRA TION CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502302570 V IB R A TING PULLEY 1 2 502201010 ROT A R Y SHAFT/L 1 3 502201020 ROT ARY SHAFT/R 1 4- 1 502302582 GEAR (DRIVE-1P) 1 4- 2 502302581 GEAR 44 (DRIVEN-2P) 1 5 951400081 KEY [...]

  • Page 58

    P A GE 58 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — UPPER CONTROL HANDLE ASSY . UPPER CONTROL HANDLE ASSY .[...]

  • Page 59

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 59 UPPER CONTR OL HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 502101480 BAR HANDLE, D .C . 1 1 3 501011090 TR A VELING LEVER 1 1 4 501011100 LINK 1 1 5 959402980 BALL GRIP 40D-M12 2 1 6 001520620 SOCKET HEAD BOL T 6X20 T 1 1 7 030206150 [...]

  • Page 60

    P A GE 60 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — UPPER CONTR OL HANDLE ASSY . (CONTINUED) UPPER CONTR OL HANDLE ASSY .[...]

  • Page 61

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 61 MDR-9GH — UPPER CONTR OL HANDLE ASSY . (CONTINUED) UPPER CONTROL HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 6 1 025202020 SPLIT CO TTER PIN 2X20 1 6 2 502010930 CLEVIS 1 6 3 502010940 CLEVIS PIN 1 9 3 920101290 DECAL, VIBRA TION 1 9 [...]

  • Page 62

    P A GE 62 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) LO WER CONTROL HANDLE ASSY . MDR-9GH — LO WER CONTROL HANDLE ASSY .[...]

  • Page 63

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 63 LO WER CONTROL HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 501302670 HANDLE BRA CKET , RIGHT 1 3 501302680 HANDLE BRA CKET , LEFT 1 4 501402860 B OL T 20X170 1 5 001221245 B OL T 12X45 T 4 6 020312100 NUT M12 4 7 030212300 LOCK W ASHE[...]

  • Page 64

    P A GE 64 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — ENGINE ASSY . ENGINE ASSY .[...]

  • Page 65

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 65 MDR-9GH — ENGINE ASSY . ENGINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 6 8 912234007 ENGINE, HOND A GX340K1QAE2 1 6 9 502403290 KEY 32 X6 32X48 1 7 2 031110160 W ASHER, FLA T 4 7 5 020310080 NUT M10 4 7 6 030210250 W ASHER, LOCK 4 7 7 00[...]

  • Page 66

    P A GE 66 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) MDR-9GH — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 67

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 67 MDR-9GH — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 0 502215490 B A TTER Y BASE (GX340) 1 7 1 001200815 B OL T 8X15 4 7 2 030208200 W A SHER, LOCK M8 4 7 3 502403310 B A TTER Y PRO TECT 1 7 4 502403320 B O L T[...]

  • Page 68

    P A GE 68 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 69

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 69 HOND A GX340K1QAE2 — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE3010 GASKET , ELBO W 1 2 17210ZE3505 ELEMENT , AIR CLEANER ........................ 1 ......... INCLUDES ITEMS W/ * 3 * 17218ZE3505 FI L[...]

  • Page 70

    P A GE 70 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

  • Page 71

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 71 HOND A GX340K1QAE2 — CAMSHAFT ASSY . CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE3020 CAMSHAFT ASSEMBL Y .......................... 1 ......... USE FROM ENGINE SN 2708027 ....................................................[...]

  • Page 72

    P A GE 72 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CARBURET OR ASSY . CARBURET OR ASSY .[...]

  • Page 73

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 73 HOND A GX340K1QAE2 — CARBURET OR ASSY . CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * # % + 16010ZE2812 GASKET SET 1 2 * 16011ZA0931 V AL VE S ET , F L OA T 1 3 * 16013ZA0931 FL OA T SE T 1 4 * 16015ZE2005 CHAMBER SET , FLO A T[...]

  • Page 74

    P A GE 74 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CONTR OL ASSY . CONTROL ASSY .[...]

  • Page 75

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 75 HOND A GX340K1QAE2 — CONTROL ASSY . CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16551ZE3000 ARM, GO VERNOR 1 3 16555ZE3000 ROD , GO VERNOR 1 4 16561ZE3000 SPRING, GO VERNOR 1 5 16562ZE3000 SPRING, THRO TTLE RETURN 1 8 16570ZE3W20 C[...]

  • Page 76

    P A GE 76 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CONTR OL BO X ASSY . CONTROL BO XASSY .[...]

  • Page 77

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 77 HOND A GX340K1QAE2 — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 31610ZE3W23ZB BOX ASSY ., CONTR OL (EXTERNAL- ...... 1 .......... INCLUDES ITEMS W/ * ALERT/3A) *R8* BRIGHT RED 2 * 31612ZE2003 CASE, CONTR[...]

  • Page 78

    P A GE 78 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CRANKCASE CO VER ASSY . CRANKCASE CO VER ASSY .[...]

  • Page 79

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 79 HOND A GX340K1QAE2 — CRANKCASE CO VER ASSY . CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 06165ZE3000 GO VERNOR KIT , OPTIONAL ........................ 1 ......... INCLUDES ITEMS W/ # 2 11300ZE3602 CO VER ASSY ., CRANKCAS[...]

  • Page 80

    P A GE 80 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CRANKSHAFT ASSY . CRANKSHAFT ASSY .[...]

  • Page 81

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 81 HOND A GX340K1QAE2 — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13310ZE3601 CRANKSHAFT , Q- TYPE 1 5 13351ZE3010 WEIGHT , BALANCER 1 6 90745ZE2600 KEY 6.3X6.3X43 1 7 961006207000 BEARING, RADIAL BALL 6207 1[...]

  • Page 82

    P A GE 82 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY .[...]

  • Page 83

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 83 HOND A GX340K1QAE2 — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12000ZE3826 CYLINDER ASSY ., (SELF ST ARTER ........ 1 .......... INCLUDES ITEMS W/ * + ALERT) 2 15510ZE2043 SWITCH ASSEMBL Y , OIL LE[...]

  • Page 84

    P A GE 84 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY .[...]

  • Page 85

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 85 HOND A GX340K1QAE2 — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12200ZF6W00 CYLINDER HEAD ......................................... 1 .......... INCLUDES ITEMS W/ * 1 12200ZF6W01 CYLINDER HEAD ..........[...]

  • Page 86

    P A GE 86 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — F AN CO VER ASSY . F AN CO VER ASSY .[...]

  • Page 87

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 87 HOND A GX340K1QAE2 — F AN CO VER ASSY . F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16731ZE2003 CLIP , TUBE 1 2 19610ZE3010ZA CO VER, F AN *R8* BRIGHT RED 1 3 19631ZE3W00 SHROUD 1 6 81329567020 G R OMMET , DRAIN HOLE 1 7 900138[...]

  • Page 88

    P A GE 88 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

  • Page 89

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 89 HOND A GX340K1QAE2 — FL YWHEEL ASSY . FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19511ZE3000 F AN, COOLING 1 2 28450ZE3W11 PULLEY , ST ARTER (SCREEN GRID) 1 3 31100ZE3W01 FL YWHEEL, 4 POLE 1 6 90201ZE3V00 NU T , SPECIAL 16MM (1)[...]

  • Page 90

    P A GE 90 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 91

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 91 HOND A GX340K1QAE2 — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER 107MM 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE3010ZA T ANK, FUEL *NH31* MCKINLEY WHITE 1 5 17620ZH7023 CA P[...]

  • Page 92

    P A GE 92 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — IGNITION COIL ASSY . IGNITION COIL ASSY .[...]

  • Page 93

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 93 HOND A GX340K1QAE2 — IGNITION COIL ASSY . IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE2023 COIL ASSEMBL Y , IGNITION 1 2 30700ZE1013 CAP ASSEMBL Y , NOISE SUPPRESSOR 1 3 31511ZE3000 CLAMP , WIRE 1 4 31512ZE2000 GR OMME[...]

  • Page 94

    P A GE 94 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — ST AR TER MO T OR ASSY . ST AR TER MO T OR ASSY . HOND A GX340K1QAE2 — MANU ALS ASSY .[...]

  • Page 95

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 95 HOND A GX340K1QAE2 — ST AR TER MO T OR ASSY . ST AR TER MO T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 31204ZA0003 CONT AC T OR ASSEMBL Y 1 2 * 31206ZE3003 ARMA TURE 1 3 * 31207ZE3003 CLUTCH, O VERR UNNING 1 4 31201ZE3013 M OT O R U[...]

  • Page 96

    P A GE 96 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 97

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 97 HOND A GX340K1QAE2 — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZE3W00 MUFFLER 1 2 18320ZE3W01 PRO TECTOR, MUFFLER 1 3 18323ZE3W40 P RO TECT OR, EXHA UST PIPE 1 4 18330ZE2W00 PIPE, EXHA UST 1 5 18331ZE3810 C AP[...]

  • Page 98

    P A GE 98 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — PIST ON ASSY . PIST ON ASSY .[...]

  • Page 99

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 99 HOND A GX340K1QAE2 — PIST ON ASSY . PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZE3003 RING SET , PIST ON (ST AND ARD) 1 1 13011ZE3003 RING SET , PIST ON (OS 0.25) (OPT .) 1 1 13012ZE3003 RING SET , PIST ON (OS0.50) (OPT .) 1 [...]

  • Page 100

    P A GE 100 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — RECOIL ST ARTER ASSY . RECOIL ST AR TER ASSY .[...]

  • Page 101

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 101 HOND A GX340K1QAE2 — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZE3W01ZA ST A R TER ASSEMBL Y , RECOIL ................... 1 .......... INCLUDES ITEMS W/ * *R8* BRIGHT RED 2 * 28410ZE3W01ZA CAS[...]

  • Page 102

    P A GE 102 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) HOND A GX340K1QAE2 — LABELS ASSY . LABELS ASSY .[...]

  • Page 103

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 103 HOND A GX340K1QAE2 — LABELS ASSY . LABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZE3W01 EMBLEM 1 3 87522ZH9000 LABEL, CA UTION 1 4 87528ZE2810 MARK, CHOKE (EXTERNAL) 1 6 87532ZH8810 MARK, OIL ALERT (E) 1[...]

  • Page 104

    P A GE 104 — MQ-MIKASA MDR-9GH VIBRA T OR Y ROLLER — OPERA TION AND P ARTS MANU AL — REV . #0 (12/17/03) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. [...]

  • Page 105

    MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 105 NO TE P A GE[...]

  • Page 106

    MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA SANGYO CO., L TD. T okyo, Japan[...]