Multiquip KD1800 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip KD1800, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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First and foremost, an user manual of Multiquip KD1800 should contain:
- informations concerning technical data of Multiquip KD1800
- name of the manufacturer and a year of construction of the Multiquip KD1800 item
- rules of operation, control and maintenance of the Multiquip KD1800 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip KD1800 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip KD1800, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip KD1800.

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2002, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL Model KD1800/KD6 A.C. GENERA TOR USED WITH ML T SERIES MODULAR LIGHT TOWERS MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 [...]

  • Page 2

    P A GE 2 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05)[...]

  • Page 3

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP ARTMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP AR TMENT/TECHNICAL ASSIST ANCE 800-478-1244 or 310-537-3700 F AX: 310-[...]

  • Page 4

    P A GE 4 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ..................................................... 4 P ar ts Ordering Procedures ....................................... 5 Saf ety Ale[...]

  • Page 5

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ UPS Third Day Ser vice at one-half of actual freight cost No othe[...]

  • Page 6

    P A GE 6 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others[...]

  • Page 7

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 7 Accidental Starting KD1800/KD6 — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the ignition s witch in the OFF position, remove key when the equipment is not in use. Store key in a safe place. Over Speed Conditions NEVER tamper with the factory settings o[...]

  • Page 8

    P A GE 8 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — RULES FOR SAFE OPERA TION CA UTION: F ailure to f ollo w instr uctions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industr[...]

  • Page 9

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 9 ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age. ■ NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed[...]

  • Page 10

    P A GE 10 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — OPERA TION AND SAFETY DECALS Machine Safety Decals The KD1800/KD6 generator is equipped with a number of saf ety decals . These decals are provided f or oper ator safety and maintenance inf or mation. The illustration belo w shows thes[...]

  • Page 11

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 11 KD1800/KD6 — OPERA TION AND SAFETY DECALS[...]

  • Page 12

    P A GE 12 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — GENERA T OR SPECIFICA TIONS S N O I T A C I F I C E P S R O T A R E N E G . 1 E L B A T l e d o M3 0 2 5 A S C 2 3 3 n o h t a r a M e s a h Pe s a h P e l g n i S t u p t u O m u m i x a Ms t t a W 0 0 0 , 6 t u p t u O s u o i n i t [...]

  • Page 13

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 13 The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607. The abov e ambient conditions are at standard sea le v el, with a barometric read[...]

  • Page 14

    P A GE 14 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — GENERAL INFORMA TION KD1800/KD6 F AMILIARIZA TION Generator Housed within the KD1800/KD6 generator package is a Marathon Model 332, 6,000 watt (6-KW) gener ator . This generator can provide up to 50 amps of current. In addition two vol[...]

  • Page 15

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 15 Figure 1. KD1800/KD6 Dimensions KD1800/KD6 — DIMENSIONS[...]

  • Page 16

    P A GE 16 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) Figure 2. KD1800/KD6 Components KD1800/KD6 — CONTROLS AND INDICA T ORS[...]

  • Page 17

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 17 Figure 2 shows the location of the controls and indicators of the KD1800/KD6 generator . The functions of each control or indicator is described below: 1 . Radiator Filler Port – Remove this plate to add coolant (anti-freez e) to the radiator . NEVER add[...]

  • Page 18

    P A GE 18 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — INST ALLA TION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the welder/generator is on secure level ground so that it cannot slide or shift around. Also insta[...]

  • Page 19

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 19 General Inspection Prior to Operation The KD1800/KD6 utilizes a generator that has been thoroughly inspected and accepted prior to shipment from the f actor y . Howe v er , be sure to chec k for damaged parts or components, or loose nuts and bolts, which c[...]

  • Page 20

    P A GE 20 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) Circuit Breakers T o protect the generator from an ov erload, a 2-pole, 30 amp , main circuit breaker is provided. In addition a single pole, 15 amp break er is provided f or the G.F .C .I. receptacle. Make sure to switch both circuit breakers to the[...]

  • Page 21

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 21 Lubrication Oil (Engine) Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstic k inser ted all the wa y into its holder . V er ify that the oil level is maintained be[...]

  • Page 22

    P A GE 22 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) F an Belt T ension A slack fan belt may contribute to overheating, or to insufficient charging of the batter y . Inspect and adjust it in accordance with the KUBO T A engine manual. The fan belt tension is proper if the fan belt (Figure 5) bends 7 to[...]

  • Page 23

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 23 KD1800/KD6 — INSTR UMENT A TION Power Outlets The generator has the following single-phase 60 Hz, 120/ 240 volt receptacles. z z z z z Single Phase One Duple x NEMA (GFCI) 5-15R (120V , 15 Amp) One T wist Loc k NEMA L14-30R (120/240V , 30 Amp) Main Circu[...]

  • Page 24

    P A GE 24 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipme[...]

  • Page 25

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 25 KD1800/KD6 — ENGINE OPERA TING INSTR UCTIONS WARNING: WARNING: WARNING: WARNING: WARNING: Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the "OFF" position prior to star ting the engine. Also[...]

  • Page 26

    P A GE 26 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) General Inspection At least daily or prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Engine Side: For a more deta[...]

  • Page 27

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 27 4. If the engine oil le vel is too lo w , remov e the engine oil filler cap Figure 9, and fill to the correct operating level. Figure 9. Engine Oil Filler Hole CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: z Engine oil should be MIL-L2104C or ha v e proper [...]

  • Page 28

    P A GE 28 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — MAINTENANCE (ENGINE) Air Removal If air enters the fuel system of a diesel engine, star ting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. [...]

  • Page 29

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 29 KD1800/KD6 — MAINTENANCE (ENGINE) When the anti-freeze is mixed with water , the anti-freez e mixing ratio must be less than 50%. NOTE Anti-freeze Recommendations z Use rubber gloves when handling anti-freeze. z When anti-freeze comes in contact with the[...]

  • Page 30

    P A GE 30 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — MAINTENANCE (GENERA T OR) Generator Capacitor Regulation A single capacitor is used to regulate the voltage to within 5% of the rated load. z AL W A YS USE EXTREME CA UTION when handling capacitors. The capacitor will still contain a h[...]

  • Page 31

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 31 Generator Storage For storage of the generator for over 30 days, the following is required: z Drain the fuel tank completely . z Completely drain the oil from the crankcase and refill with fresh oil. z Disconnect the negative batter y cable from the batter[...]

  • Page 32

    P A GE 32 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — T ROUBLESHOO TING ( GENERA T OR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Generator [...]

  • Page 33

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 33 KD1800/KD6 — TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 9 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R ? m e t s y s l e [...]

  • Page 34

    P A GE 34 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — TR OUBLESHOO TING (ENGINE) ) D E U N I T N 0 C ( G N I T O O H S E L B U O R T E N I G N E . 9 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r [...]

  • Page 35

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 35 NO TE P A GE[...]

  • Page 36

    P A GE 36 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) How to read the marks and remar ks used in this par ts book. Section 1: Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where in[...]

  • Page 37

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 37 KD1800/KD6 W/KUBO T A D905EBG-2 DIESEL ENGINE 1 T O 3 UNITS Qt y . P/ N Description 5 ............ 1627132092 .......... OIL FIL TER 2 ............ 1491197010 .......... V -BEL T 1 ............ 1522443013 .......... FUEL FIL TER 5 ............ 29334 ......[...]

  • Page 38

    P A GE 38 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — NAMEPLA TE AND DECALS[...]

  • Page 39

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 39 KD1800/KD6 — NAMEPLA TE AND DECALS ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * DCL103 DECAL: LIFTING HOOK 1 2 * DCL117 DECAL: CA UTION SHUT -DO WN GENERA T OR 1 3 * DCL180 D E C A L : W ARNING D ANGEROUS FUMES 1 4 * DCL181 D E C A L :[...]

  • Page 40

    P A GE 40 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 41

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 41 KD-1800 /KD-6 — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0131A SCREW , HHC 1/4-20 3 2 0447 W ASHER, FLA T 1/2 SAE 4 3 0948 W A S H E R FL A T , 1/4 SAE 1 1 4 10024 NU T , NYLOC 1/4-20 1 7 5 10031 W ASHER, EXT SHKP 1/[...]

  • Page 42

    P A GE 42 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — CONTR OL BO X ASSY . CONTROL BO X ASSY . S T A R T E R S W I T C H C O N T A C T S T A R T D E M A R R A G E P R E H E A T P R E C H A U F F A G E AC INPUT WIRING BACK VIEW FRONT VIEW CABINET TOP 2 22 24 25 10 17 9 7 14 12 11 13 24 3 2[...]

  • Page 43

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 43 KD1800/KD6 — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0948 W ASHER, FLA T , 1/4 SAE 2 2 10019 N UT , NYLOC 10- 32 4 3 10024 N UT , NYLOC 1/4- 20 2 4 10031 W ASHER, EXT . SHKP 1/4 1 5 26560 N UT , LOCKING 3/4 N[...]

  • Page 44

    P A GE 44 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — ENGINE MOUNTING HARD W ARE ASSY . ENGINE MOUNTING HARD W ARE ASSY . 1 2 3 4 5 6 8 7 5 6 9 10 11 12 6 1 4 19 1 4 12 15 20 16 17 18 N OT E S: ROUT EE N G INE CABL EH AR NE SS T H ROUG H CLAMPS . 1 1 15 6 12 1 2 6 19 US E DW I T H S E R I[...]

  • Page 45

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 45 KD1800/KD6 — ENGINE MOUNTING HARD W ARE ASSY . ENGINE MOUNTING HARD W ARE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 10133 N UT , NYLOC 3/8"-16 5 2 29336 W ASHER SNUBBING, 2.00 O .D . x .45 I.D . 4 3 29297 BASE ENG. SET W/A ................[...]

  • Page 46

    P A GE 46 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — RADIA T OR ASSY . RADIA T OR ASSY . N OT E S: RAD I A TOR SUPPORT BRACK E T I S W E LD E D TO RAD I AT O R . SUPPORT BRACK E T I S N OT US E D IN T HI S APPL I CA T I O N. 1 1 UPP E RR A D I AT O R H OS E LOW E RR A D I AT O R H OS E 2[...]

  • Page 47

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 47 KD1800/KD6 — RADIA T OR ASSY . RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0931889039 CLAMP , HOSE 4 2 1628672851 HOSE, RADIA T OR (LO WER) 27 MM I.D . 1 3 1941672251 NE T , RADIA T OR 1 4 1661372062 RADIA T OR ASSY . 1 5 1626672941 HO[...]

  • Page 48

    P A GE 48 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — AIR CLEANER AND MUFFLER ASSY . AIR CLEANER AND MUFFLER ASSY .[...]

  • Page 49

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 49 KD1800/KD6 — AIR CLEANER AND MUFFLER ASSY . AIR CLEANER AND MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1661611621 PIPE INLET 1 2 1540111721 CLAMP , PIPE 1 3 1661611013 AIR CLEANER 1 4 1500036931 BAND , AIR CLEANER 1 5 0112350835 B O L T [...]

  • Page 50

    P A GE 50 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — B A TTER Y ASSY . BA TTER Y ASSY . BA TT E R Y 1 NE GA T I V E BLACK POS I T I V E R E D 2 3 4 5 6 N OT E S: BA TT E R Y TRA YI SW E LD E D TO P A NE LA N DC A NN OT B E PURC H AS E DS E PA R T E L Y. 1 1 7 8 CO NNE CT TO ST ART E R CO[...]

  • Page 51

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 51 KD1800/KD6 — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 10024 NU T , NYLOC 1/4-20 1 2 0948 W ASHER, FLA T 1/4 SAE 1 3 29311 HOLD-DO WN, BA TTER Y 1 4 10315 B A TTER Y (WET) 12V GR22 1 5 10313 CABLE, NEG BA TTER Y BLK [...]

  • Page 52

    P A GE 52 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — DRAIN PLUG ASSY . DRAIN PLUG ASSY . 1 2 3 4 5 6 8 8 CO NNE CT TO EN G INE CRA N KCAS E DRA IN H OL E 9 3 4 5 7 19 IN. (4 83 MM .)[...]

  • Page 53

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 53 KD1800/KD6 — DRAIN PLUG ASSY . DRAIN PLUG ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 29304 FITTING 12 x 1.25 MM T O 3/8" HOSE BEAD 1 2 29274 BLOCK, REMO TE FLUID DRAIN 1 3 0948 W ASHER, FLA T 1/4" SAE 8 4 0181B W ASHER, LOCK 2 5 4514 S[...]

  • Page 54

    P A GE 54 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — FUEL ASSY . FUEL ASSY . SUPPL Y R E TUR N F U E L IN L E T PORT L INE F U E L PUMP PR I M E R BULB F U E L FI LT E R TO EN G INE F U E L R E TUR N L INE F U E L TA N K F U E L OUTL E T PORT L INE CO NNE CT TO F U E L INJE CTOR PUMP 3 I[...]

  • Page 55

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 55 KD1800/KD6 — FUEL ASSY . FUEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5283 N U T , NYLOC 5/16"-18 2 2 0300B W ASHER, FLA T 5/16" 2 3 0202 SCREW , HHC 5/16" x 18 x 1 2 4 19473 CLAMP , WORM HOSE (1/4-5/8) 6 5 60013 H O SE, .25 I.[...]

  • Page 56

    P A GE 56 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 57

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 57 KD1800/KD6 — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 # 70611501 FRAME 1 2 # 7820010A MAIN ST A T OR 1 3 # 7865000A MAIN R O T OR 1 4 # 71600201 F A N 1 5 # 80986517 K E Y , 0.380 X 0.380 X 2.380 1 6 # DRIVE DISC[...]

  • Page 58

    P A GE 58 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — CONTROL BO X WIRING DIA GRAM Contr ol Box Wiring Diagram[...]

  • Page 59

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 59 KD1800/KD6 —GENERA T OR WIRING DIA GRAM Generator Wiring Diagram[...]

  • Page 60

    P A GE 60 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KD1800/KD6 — ENGINE WIRING DIA GRAM Engine Wiring Diagram[...]

  • Page 61

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 61 NO TE P A GE[...]

  • Page 62

    P A GE 62 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KUBO T A D905-EBG2 — CRANKCASE ASSY . CRANKCASE ASSY .[...]

  • Page 63

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 63 KUBO T A D905-EBG2 — CRANKCASE ASSY . CRANKCASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1622701010 COMPLETE CRANKCASE 1 020 1545196270 C A P , SEALING 4 030 1522103490 C A P , SEALING 1 040 1526196010 PLUG 3 050 1668396020 PLUG 1 060 162419[...]

  • Page 64

    P A GE 64 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) OIL P AN ASSY . KUBO T A D905-EBG2 — OIL P AN ASSY .[...]

  • Page 65

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 65 OIL P AN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1661301500 COMPLETE OIL P AN 1 030 0102350612 B O L T 2 2 040 1654133750 PLUG, DRAIN 1 050 1545196670 G A S K E T 1 060 1522133750 PLUG 1 070 6C09058960 G A S K E T 1 080 1624132114 F IL TER, O[...]

  • Page 66

    P A GE 66 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) CYLINDER HEAD ASSY . KUBO T A D905-EBG2 — CYLINDER HEAD ASSY .[...]

  • Page 67

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 67 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1624101750 HOOK, ENGINE 1 020 1624101770 HOOK, ENGINE 1 030 0112350814 B O L T 2 040 1602203040 COMPLETE CYLINDER HEAD 1 050 1532196260 C A P , SEALING 1 060 1526196010 PLUG 2 070 16241135[...]

  • Page 68

    P A GE 68 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) GEAR CASE ASSY . KUBO T A D905-EBG2 — GEAR CASE ASSY .[...]

  • Page 69

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 69 GEAR CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1625904020 COMPLETE CASE, GEAR 1 020 1624196020 PLUG 5 030 1524132290 JOINT , PIPE 1 040 1624136950 SPRING 1 050 1624136930 S E A T , V AL V E 1 060 0771500201 BALL 1 07 0 1625932882 CO VER 1 [...]

  • Page 70

    P A GE 70 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KUBO T A D905-EBG2 — GEAR CASE ASSY . HEAD CO VER ASSY .[...]

  • Page 71

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 71 HEAD CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1626114503 ASSEMBL Y COVER, CYLINDER HEAD 1 020 1626114520 GASKET , HEAD CO VER 1 030 1624105550 JOINT , BREA THER PIPE 1 040 1624105140 P LA TE, B/THER ELEMENT 1 050 1624105150 P LA TE, B/T[...]

  • Page 72

    P A GE 72 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) OIL FIL TER ASSY . KUBO T A D905-EBG2 — OIL FIL TER ASSY .[...]

  • Page 73

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 73 OIL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1627132092 ASSEMBL Y CARTRIDGE, OIL 1 KUBO T A D905-EBG2 — OIL FIL TER ASSY .[...]

  • Page 74

    P A GE 74 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) DIPSTICK AND GUIDE ASSY . KUBO T A D905-EBG2 — DIPSTICK AND GUIDE ASSY .[...]

  • Page 75

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 75 DIPSTICK AND GUIDE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1625936410 GA UGE, OIL 1[...]

  • Page 76

    P A GE 76 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) MAIN BEARING CASE ASSY . KUBO T A D905-EBG2 — MAIN BEARING CASE ASSY .[...]

  • Page 77

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 77 MAIN BEARING CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1624104092 ASSEMBL Y CASE, MAIN BRG. 1 020 1624104540 B O L T , BEARING CASE 6 030 1626404360 GASKET , BRG. CASE 1 040 1624104813 C O VER, BEARLING CASE 1 050 1624104460 SEAL, OIL 1 06[...]

  • Page 78

    P A GE 78 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) CAMSHAFT AND IDLE GEAR SHAFT ASSY . KUBO T A D905-EBG2 — CAMSHAFT AND IDLER GEAR SHAFT ASSY .[...]

  • Page 79

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 79 CAMSHAFT AND IDLE GEAR SHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1626115550 T APPET 6 020 1624115110 PUSH ROD 6 030 1626116010 ASSEMBL Y CAMSHAFT 1 040 1552193610 SCREW , SET 1 050 1624116510 GEAR, CAM 1 060 0571200518 K E Y , F E A THER [...]

  • Page 80

    P A GE 80 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) PIST ON AND CRANKSHAFT ASSY . KUBO T A D905-EBG2 — PIST ON AND CRANKSHAFT ASSY .[...]

  • Page 81

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 81 PIST ON AND CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1622421110 PIST ON ..................................................... 3 ..................... STD . 010 1622421910 PIST ON .....................................................[...]

  • Page 82

    P A GE 82 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) FL YWHEEL ASSY . KUBO T A D905-EBG2 — FL YWHEEL ASSY .[...]

  • Page 83

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 83 FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1668325014 COMPLETE FL YWHEEL 1 020 1626163820 GEAR, RING 1 030 1624125160 BO L T , F L YWHEEL 6 040 1668304610 HOUSING, FL YWHEEL 1 050 1526191190 B O L T 8 06 0 3122014170 CO VER 1 070 01123[...]

  • Page 84

    P A GE 84 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) FUEL CAMSHAFT AND GO VERNOR SHAFT ASSY . KUBO T A D905-EBG2 — FUEL CAMSHAFT AND GO VERNOR SHAFT ASSY .[...]

  • Page 85

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 85 FUEL CAMSHAFT AND GO VERNOR SHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1602016170 CAMSHAFT , FUEL 1 020 0810306202 BEARING, BALL 1 030 0810306204 BEARING, BALL 1 040 1627251150 GEAR, INJECTION PUMP 1 050 1624151113 CAM, FUEL 1 060 16241511[...]

  • Page 86

    P A GE 86 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) KUBO T A D905-EBG2 — ENGINE ST OP LEVER ASSY . ENGINE ST OP LEVER ASSY .[...]

  • Page 87

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 87 ENGINE ST OP LEVER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1625954090 ASSEMBL Y APP ARA TUS , IDLE 1 020 1625954102 ASSEMBL Y BOL T , ADJUSTING 1 030 1584192020 NU T 1 040 1584192330 N U T , C A P 1 050 1560196650 G A S K E T 2 060 1622154420[...]

  • Page 88

    P A GE 88 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) ST OP SOLENOID ASSY . KUBO T A D905-EBG2 — ST OP SOLENOID ASSY .[...]

  • Page 89

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 89 ST OP SOLENOID ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1745460010 SOLENOID , ST OP 1 020 1629960150 G A S K E T 1 030 0131110614 B O L T , HEX- SOC- HD 2 040 0451250060 W ASHER, SPRING 2 KUBO T A D905-EBG2 — ST OP SOLENOID ASSY .[...]

  • Page 90

    P A GE 90 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) INJECTION PUMP ASSY . KUBO T A D905-EBG2 — INJECTION PUMP ASSY .[...]

  • Page 91

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 91 INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1624195690 JOINT , EYE 1 020 1603242010 ASSEMBL Y TUBE, FUEL 1 030 0966180075 TUBE, FUEL 1 040 1491142750 CLIP , PIPE 2 050 1603051010 ASSEMBL Y PUMP , INJECTION 1 060 1600652092 SHIM, IN[...]

  • Page 92

    P A GE 92 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) INJECTION PUMP (COMPONENT P AR TS) ASSY . KUBO T A D905-EBG2 — INJECTION PUMP (COMPONENT P AR TS) ASSY .[...]

  • Page 93

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 93 INJECTION PUMP( COMPONENT P AR TS) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1603051010 ASSEMBL Y PUMP , INJECTION 1 020 1603051052 PLUNGER, PUMP 3 030 1584151030 V A L VE, DELIVER Y 3 040 1584151230 SPRING, DELIVER Y V AL VE 3 050 1584151240 G[...]

  • Page 94

    P A GE 94 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) GO VERNOR ASSY . KUBO T A D905-EBG2 — GO VERNOR ASSY .[...]

  • Page 95

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 95 GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1626556480 SPRING, ST ART 1 020 1668456410 SPRING, GO VERNOR 1 030 1668356052 ASSEMBL Y LEVER, FORK 1 040 1668356042 COMPLETE LEVER, FORK 1 050 1981855600 BEARING 2 060 1981855340 W ASHER 2 07[...]

  • Page 96

    P A GE 96 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) SPEED CONTR OL PLA TE ASSY . KUBO T A D905-EBG2 — SPEED CONTROL PLA TE ASSY .[...]

  • Page 97

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 97 SPEED CONTR OL PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1668357014 ASSEMBL Y PLA TE, CONTROL 1 020 1627157150 LEVER, SPEED CONTROL 1 030 1624157160 LEVER, SPEED CONTROL 1 040 1668357162 LEVER, SPEED CONTROL 1 050 0481400100 O RING 1 060[...]

  • Page 98

    P A GE 98 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) NOZZLE HOLDER AND GLO W PLUG ASSY . KUBO T A D905-EBG2 — NOZZLE HOLDER AND GLO W PLUG ASSY .[...]

  • Page 99

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 99 NOZZLE HOLDER AND GLO W PLUG ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1626142502 ASSEMBL Y PIPE, O VER FLO W 1 020 1584151360 SCREW , AIR BREEDER 1 030 1560196650 G A S K E T 1 040 1584142500 ASSEMBL Y PIPE, O VER FLO W 1 050 1497142750 CLIP ,[...]

  • Page 100

    P A GE 100 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) NOZZLE HOLDER (COMPONENT P AR TS) ASSY . KUBO T A D905-EBG2 — NOZZLE HOLDER (COMPONENTS) ASSY .[...]

  • Page 101

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 101 NOZZLE HOLDER (COMPONENT P AR TS) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1603253000 ASSEMBL Y HOLDER, NOZZLE 3 020 1603292030 NU T 3 030 1603253230 W ASHER, ADJUSTING 3 040 1603253170 SPRING, NOZZLE 3 050 1603253350 S P A CER, DIST ANCE 3 0[...]

  • Page 102

    P A GE 102 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) FUEL PUMP (MECHANICAL) ASSY . KUBO T A D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY .[...]

  • Page 103

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 103 FUEL PUMP (MECHANICAL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1628552032 ASSEMBL Y PUMP , FUEL 1 020 1626452140 GASKET , FUEL PUMP 1 030 0205650060 NU T 2 040 0451250060 W ASHER, SPRING 2 KUBO T A D905-EBG2 — FUEL PUMP (MECHANICAL) ASSY .[...]

  • Page 104

    P A GE 104 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) AL TERNA T OR AND PULLEY ASSY . KUBO T A D905-EBG2 — AL TERNA T OR AND PULLEY ASSY .[...]

  • Page 105

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 105 AL TERNA T OR AND PULLEY ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1623164010 ASSEMBL Y AL TERNA T OR ....................... 1 ..................... 12V 30A 020 1624164420 S T A Y , D YNAMO 1 030 0112350830 B O L T 1 040 0117351085 B O L T 1 [...]

  • Page 106

    P A GE 106 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) AL TERNA T OR (COMPONENT P AR TS) ASSY . KUBO T A D905-EBG2 — AL TERNA T OR (COMPONENT P ARTS) ASSY .[...]

  • Page 107

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 107 AL TERNA T OR (COMPONENT P AR TS) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1623164010 ASSEMBL Y AL TERNA T OR 1 020 1588164110 PULLEY , D YNAMO 1 030 1588192010 NU T 1 04 0 1588164150 COLLAR 1 050 1588164040 R O T O R 1 060 1588164800 C O VER[...]

  • Page 108

    P A GE 108 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) ST AR TER ASSY . KUBO T A D905-EBG2 — ST ARTER ASSY .[...]

  • Page 109

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 109 ST AR TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1661263010 ASSEMBL Y ST AR TER ............................. 1 ..................... 12V 1. OKW 020 0112350830 B O L T 2 KUBO T A D905-EBG2 — ST ARTER ASSY .[...]

  • Page 110

    P A GE 110 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) ST AR TER (COMPONENT P AR TS) ASSY . KUBO T A D905-EBG2 — ST ARTER (COMPONENT P AR TS) ASSY .[...]

  • Page 111

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 111 ST AR TER (COMPONENT P AR TS) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1651263010 ASSEMBL Y ST AR TER 1 020 1661263080 ASSEMBL Y Y OKE 1 030 1550163370 BR USH 2 040 1550163070 ARMA TURE 1 050 1550463500 BEARING, BALL 1 060 1550463530 BEARING [...]

  • Page 112

    P A GE 112 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) OIL SWITCH/ THERMOMETER AND PLUG ASSY . KUBO T A D905-EBG2 — OIL SWITCH/THERMOMETER AND PLUG ASSY .[...]

  • Page 113

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 113 OIL SWITCH/ THERMOMETER AND PLUG ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 0 1 0 SWITCH, OIL ............................................ 1 ..................... SEE P AGE 49, ITEM 20 020 1584196020 PLUG 1 KUBO T A D905-EBG2 — OIL SWITCH/THERMOM[...]

  • Page 114

    P A GE 114 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) W A TER FLANGE AND THERMOST A T ASSY . KUBO T A D905-EBG2 — W A TER FLANGE AND THERMOST A T ASSY .[...]

  • Page 115

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 115 W A TER FLANGE AND THERMOST A T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1661372700 COMPLETE FLANGE, W A TER 1 020 1624173370 PIPE, W A TER RETURN 1 030 1929896020 PLUG 2 040 1626472920 GASKET , W A TER FLANGE 1 050 0102350616 B O L T 3 060 0[...]

  • Page 116

    P A GE 116 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) W A TER PUMP ASSY . KUBO T A D905-EBG2 — W A TER PUMP ASSY .[...]

  • Page 117

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 117 W A TER PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1625973032 ASSEMBL Y PUMP , W A TER 1 020 1625973520 FLANGE, W A TER PUMP 1 030 1625973550 BEARING 1 040 1548173050 ASSEMBL Y SEAL, MECHANICAL 1 050 1625973510 I MPELLER, W A TER PUMP 1 06[...]

  • Page 118

    P A GE 118 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) W A TER PIPE ASSY . KUBO T A D905-EBG2 — W A TER PIPE ASSY .[...]

  • Page 119

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 119 W A TER PIPE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1628572860 PIPE, W A TER 1 020 1624172870 PIPE, W A TER 1 030 3620082720 CLAMP 2 KUBO T A D905-EBG2 — W A TER PIPE ASSY .[...]

  • Page 120

    P A GE 120 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) F AN ASSY . KUBO T A D905-EBG2 — F AN ASSY .[...]

  • Page 121

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 121 F AN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1554774112 F A N 1 020 0175450620 B O L T , FLANGE 4 030 1587674150 COLLAR, F AN 1 KUBO T A D905-EBG2 — F AN ASSY .[...]

  • Page 122

    P A GE 122 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) V AL VE AND R OCKER ARM ASSY . KUBO T A D905-EBG2 — V AL VE AND ROCKER ARM ASSY .[...]

  • Page 123

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 123 V AL VE AND R OCKER ARM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1624113110 V A L VE, INLET 3 020 0624113120 V A L VE, EXHA UST 3 030 1627113240 SPRING, V AL VE 6 040 1624113330 R ET AINER, V AL VE SP . 6 050 1526113360 COLLET , V AL VE SPRIN[...]

  • Page 124

    P A GE 124 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) INLET MANIFOLD ASSY . KUBO T A D905-EBG2 — INLET MANIFOLD ASSY .[...]

  • Page 125

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 125 INLET MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1626111770 ASSEMBL Y MANIFOLD , INLET 1 020 1626111822 GASKET , IN- MANIFOLD 1 030 0102350618 B O L T 3 040 0102350630 B O L T 1 050 0102360650 B O L T 2 KUBO T A D905-EBG2 — INLET MAN[...]

  • Page 126

    P A GE 126 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) EXHA UST MANIFOLD ASSY . KUBO T A D905-EBG2 — EXHA UST MANIFOLD ASSY .[...]

  • Page 127

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 127 EXHA UST MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1721312312 MANIFOLD , EXHA UST 1 020 1626112350 GASKET , EX- MANIFOLD 1 030 1624191490 STUD 6 040 1627192010 NU T 6 KUBO T A D905-EBG2 — EXHA UST MANIFOLD ASSY .[...]

  • Page 128

    P A GE 128 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) A CCESSORIES AND SER VICE P AR TS ASSY . KUBO T A D905-EBG2 — A CCESSORIES AND SER VICE P ARTS ASSY .[...]

  • Page 129

    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 129 A CCESSORIES AND SER VICE P AR TS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1526312370 GASKET , MUFFLER NA 1 020 0112350822 B O L T 4 KUBO T A D905-EBG2 — A CCESSORIES AND SER VICE P ARTS ASSY .[...]

  • Page 130

    P A GE 130 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) LABEL AND OPERA T OR’S MANU AL ASSY . KUBO T A D905-EBG2 — LABEL AND OPERA T OR'S MANU AL ASSY .[...]

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    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 131 LABEL AND OPERA T OR’S MANU AL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 010 1668389166 MANU AL, INSTR UCTION 1 020 1622587114 NAME PLA TE, ENGINE 1 030 1942687903 LABEL 1 040 1942687880 LABEL, INSTR UCTION 1 050 1668388690 LABEL 1 KUBO T A D905[...]

  • Page 132

    P A GE 132 —KD1800/KD6 A.C. GENERA T OR— P ARTS & OPERA TION MANU AL — REV . #1 (06/16/05) P A YMENT TERMS T er ms of pa yment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O . B. point of origin. Multiquip’ s responsibility cease[...]

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    KD1800/KD6 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/16/05) — PAGE 133 NO TE P A GE[...]

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    P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX HERE'S HOW TO GET HELP PLEASE HA VE TH[...]