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Multiquip GA-6RZ2 manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . MUL TIQUIP P AR TS AND OPERA TION MANUAL Model GA-6RZ2 A.C. GENERA TOR MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-50[...]

  • Page 2

    P A GE 2 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05)[...]

  • Page 3

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP ARTMENT 800-427-1244 or 310-537-3700 F AX: 800-672-7877 or 310-637-3284 SER VICE DEP AR TMENT/TECHNICAL ASSIST ANCE 800-478-1244 or 310-537-3700 F AX: 310- 53[...]

  • Page 4

    P A GE 4 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ..................................................... 4 P ar ts Ordering Procedures ....................................... 5 Rules For Sa[...]

  • Page 5

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Ser vice at one-half of actual freight cost No other al[...]

  • Page 6

    P A GE 6 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) RULES FOR SAFE OPERA TION CA UTION: F ailure to f ollow instructions in this manual ma y lead to serious injur y or ev en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only . The [...]

  • Page 7

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 7 OPERA TION AND SAFETY DECALS Machine Safety Decals The GA-6RZ2 por table generator is equipped with a number of saf ety decals. These decals are pro vided f or operator saf ety and maintenance inf or mation. The illustration belo w shows these decals as the y [...]

  • Page 8

    P A GE 8 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— SPECIFICA TIONS Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607. The abov e ambient co[...]

  • Page 9

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 9 GA-6RZ2— GENERAL INFORMA TION GA-6RZ2 F AMILIARIZA TION Generator The Multiquip Model GA-6RZ2 generator has been designed as a por table lightw eight pow er source for 60 Hz (single- phase) vibrators, lighting facilities, power tools, submersible pumps and o[...]

  • Page 10

    P A GE 10 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2 — CONTR OLS AND INDICA T ORS Figure 1. Controls and Indicators[...]

  • Page 11

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 11 GA-6RZ2— INST ALLA TION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in [...]

  • Page 12

    P A GE 12 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) General Inspection Prior to Operation This generator has been thoroughly inspected and accepted prior to shipment from the f actor y . Howe ver , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred in[...]

  • Page 13

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 13 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the w ay , but without being scre w into the filler hole, verify that the oil level [...]

  • Page 14

    P A GE 14 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— INSTRUMENT A TION Power Outlets The generator has the following 120/240 volt 60 Hz (single- phase) receptacles. z z z z z Single Phase One Duple x NEMA (GFCI) 5-20R (120V , 20 Amp) One T wist Loc k NEMA L5-30R (120V , 30 Amp) One T wist Loc[...]

  • Page 15

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 15 GA-6RZ2— LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally[...]

  • Page 16

    P A GE 16 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— OPERA TING INSTR UCTIONS Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position pr ior to star ting the engine. 2. Ne v er star t the engine with the main circuit breaker ?[...]

  • Page 17

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 17 General Inspection At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Engine Side (Refer to the Engine[...]

  • Page 18

    P A GE 18 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) Generator Storage For storage of the generating set for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the gasoline in the carburetor is completely consumed . z Completely drain the oil from the cran[...]

  • Page 19

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 19 GA-6RZ2— WIRING DIA GRAM GENERA T OR ENGINE[...]

  • Page 20

    P A GE 20 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roubleshooti[...]

  • Page 21

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 21 GA-6RZ2— TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 4 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u o r e w o p t n e i c i f f u s n I s t a e h r e v o d n a " n o i [...]

  • Page 22

    P A GE 22 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— TROUBLESHOO TING (GENERA T OR) Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Generat[...]

  • Page 23

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 23 GA-6RZ2— TROUBLESHOO TING (GENERA T OR) ) D E U N I T N O C ( G N I T O O H S E L B U O R T R O T A R E N E G . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S o n e t a r e l e c e d t o n s e o D . " T U P T U O E G A T L O V [...]

  • Page 24

    P A GE 24 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular [...]

  • Page 25

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 25 GA-6RZ2— SUGGESTED SP ARE P AR TS 5 to 10 Units Qt y . P/ N ........................ Description 2 ............ 0601804819 .......... CIRCUIT BREAKER 2 ............ 0601812597 .......... RECEPT A CLE, GFCI 2 ............ 0601811031 .......... RECEPT ACLE, 1[...]

  • Page 26

    P A GE 26 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— GENERA T OR ASSY . GENERA T OR ASS’Y[...]

  • Page 27

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 27 GA-6RZ2— GENERA T OR ASSY . GENERA T OR ASS’Y NO P AR T NO P AR T NAME QTY . REMARKS 1 7901000503 R O T O R ASSY . ........................... 1 .......... INCLUDES ITEMS W/ * 1-1 * 7901002403 FIELD COIL ................................. 1 .......... REPL[...]

  • Page 28

    P A GE 28 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 29

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 29 GA-6RZ2— CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7901810303 CONTR OL BO X 1 2 0601850102 GROMMET 1 3 0805088004 RUBBER CUSHION 2 4 0805088304 COLLAR 2 5 011206020 HEX. HEAD BOL T ....................... 2 .........[...]

  • Page 30

    P A GE 30 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2— PIPE FRAME ASSY . PIPE FRAME ASSY .[...]

  • Page 31

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 31 GA-6RZ2— PIPE FRAME ASSY . PIPE FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 7905412102 PIPE FRAME 1 2 7905414104 BRACKET 1 3 0017106016 HEX. HEAD BOL T 4 4 7905442103 BASE 1 5 3015419004 RUBBER SUSPENSION 1 6 0023808000 HEX. NUT ..................[...]

  • Page 32

    P A GE 32 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) GA-6RZ2 — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 33

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 33 GA-6RZ2 — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 * 0800628504 DECAL : GROUND 1 S-1123 2 * 1980680004 DECAL : FUEL COCK 1 S-3704 3 * 7900638104 DECAL : OPERA TING INSTRUCTIONS 1 S-4606 4 * 7900501002 DECAL : MQ[...]

  • Page 34

    P A GE 34 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) ROBINGX240K1 ENGINE — CYLINDER HEAD R OBIN EH-34 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY .[...]

  • Page 35

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 35 ROBIN EH-34 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2471010221 CRANKCASE CP ......................... 1 .......... INCLUDES ITEMS W/ * 20 + 2461420203 V AL V E GUIDE .............................. 2 .......... O [...]

  • Page 36

    P A GE 36 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) ROBIN EH-34 ENGINE — CRANKSHAFT & PIST ON ASSY . CRANKSHAFT& PIST ON ASSY .[...]

  • Page 37

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 37 ROBIN EH-34 ENGINE — CRANKSHAFT & PIST ON ASSY . CRANKSHAFT & PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2462070201 CRANKSHAFT CP 1 40 0230350160 SP A CER ....................................... 1 .......... SELECTIVE ASSY T=0.6 023035[...]

  • Page 38

    P A GE 38 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) ROBIN EH-34 ENGINE — INT AKE EXHA UST ASSY . INT AKE EXHA UST ASSY .[...]

  • Page 39

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 39 R OBIN EH-34 ENGINE — INT AKE EXHA UST ASSY . INT AKE EXHA UST ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2463170101 C AM S HAFT CP ......................... 1 ........... INCLUDES ITEMS W/# 50 2463330103 T APPET 2 60 2463360103 V AL VE SPRING 2 70 24[...]

  • Page 40

    P A GE 40 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) R OBIN EH-34 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY .[...]

  • Page 41

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 41 ROBIN EH-34 ENGINE — GO VERNOR ASSY . GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2464230401 GO VERNOR LEVER CP 1 20 2464220113 GO VERNOR SHAFT 1 30 2344270301 GO VERNOR ROD CP 1 40 2464280113 ROD SPRING 1 50 0031300600 CLI P 2 60 0011406250 [...]

  • Page 42

    P A GE 42 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) ROBIN EH-34 ENGINE — COOLING & RECOIL ST ARTER ASSY . COOLING & RECOIL ST AR TER ASSY .[...]

  • Page 43

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 43 ROBIN EH-34 ENGINE — COOLING & RECOILST ARTER ASSY . COOLING & RECOIL ST AR TER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2465120301 BLOWER HOUSING CP 1 20 2479170303 LABEL, TRADE MARK 1 27 0732003900 L ABEL, W ARNING 1 31 2479520103 LABEL, E[...]

  • Page 44

    P A GE 44 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) ROBIN EH-34 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY .[...]

  • Page 45

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 45 ROBIN EH-34 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 50 0642009000 FUEL STRAINER ASSY . ........... 1 ........... SEE P AGE 30 FOR COMPONENT BREAKDO WN 80 0851060000 RUBBER PIPE 1 90 0561110020 HOSE CLAMP 2 95 0[...]

  • Page 46

    P A GE 46 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) COIL ASSY . AND SP ARK PLUG ROBIN EH-34 ENGINE — COIL ASSY . AND SP ARK PLUG[...]

  • Page 47

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 47 COIL ASSY . AND SP ARK PLUG NO P AR T NO P AR T NAME QTY . REMARKS 10 2467720401 F L YWHEEL CP 1 11 2467820121 IGNITION COIL CP 1 12 2467920301 CHARGE COIL CP 1 20 2467100203 RING GEAR 1 30 0011406300 B O L T AND W ASHER ASSY . 2 35 0043506200 SCREW AND W ASH[...]

  • Page 48

    P A GE 48 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) ROBIN EH-34 ENGINE — ST AR TER ASSY . & MA GNETIC SWITCH ST AR TER ASSY . & MAGNETIC SWITCH[...]

  • Page 49

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 49 ST AR TER ASSY . & MAGNETIC SWITCH NO P AR T NO P AR T NAME QTY . REMARKS 120 2467050100 S T AR TING MO T OR ASSY . ......... 1 .......... INCLUDES ITEMS W/ * 120-1 * 2357056008 Y OKE ASSY . 1 120-2 * 2357053508 BRUSH, + 1 120-3 * 2357054508 S P R I N G ,[...]

  • Page 50

    P A GE 50 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) R OBIN EH-34 ENGINE — OIL LEVEL SENSOR & SOLENOID ASSY . OIL LEVEL SENSOR & SOLENOID ASSY .[...]

  • Page 51

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 51 ROBIN EH-34 ENGINE — OIL LEVEL SENSOR & SOLENOID ASSY . OIL LEVEL SENSOR & SOLENOID ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 230 2467550201 CLAMP CP 1 240 0043106080 SCREW , P ANHEAD 1 370 0566000250 CLAMP CP 1 400 0566000260 CLAMP 3 70 0 KS311[...]

  • Page 52

    P A GE 52 — GA-6RZ2 A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #3 (03/09/05) P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of origin. Multiquip’ s responsibility ceases[...]

  • Page 53

    GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 53 NO TE P A GE[...]

  • Page 54

    P AR TS AND OPERA TION MANUAL HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800/427-1244 F AX: 800/672-7877 SER VICE DEP ARTMENT 800/478-1244 F AX: (310) 537-4259 W ARRANTY DEP ARTMENT 800/421-1244, EXT . 279 F AX: (310) 537-1173 MAIN 800/421-1244 F AX: (310) 537-3927 MUL TIQUIP INC. [...]