English dropdown-ico

Multiquip MT-86D manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip MT-86D, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Multiquip MT-86D one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Multiquip MT-86D. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Multiquip MT-86D should contain:
- informations concerning technical data of Multiquip MT-86D
- name of the manufacturer and a year of construction of the Multiquip MT-86D item
- rules of operation, control and maintenance of the Multiquip MT-86D item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip MT-86D alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip MT-86D, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip MT-86D.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Multiquip MT-86D item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    © COPYRIGHT 2004, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:m[...]

  • Page 2

    P A GE 2 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04)[...]

  • Page 3

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PAR TS DEP ARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MA YCO PAR TS 800-306-2926 [...]

  • Page 4

    P A GE 4 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Specification and part number are subject to change without notice . Y ANMAR L40A-DRM ENGINE Cylinder Block Assembly ................................... 30-31 Cylinder Head and Bonnet Assembly ............... 32-33 Crankshaft,Piston and Camshaft Assembly ...... 34-35 [...]

  • Page 5

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return [...]

  • Page 6

    P A GE 6 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) CA UTION: F ailure to f ollow instr uctions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only . The following safety guidelines should alway[...]

  • Page 7

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 7 MT -86D — R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Se vere engine ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always be sure the operator is familiar with proper safety precautions and operations [...]

  • Page 8

    P A GE 8 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — OPERA TION AND SAFETY DECALS[...]

  • Page 9

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 9 Definition of T amping Rammer The Mikasa MT -86D tamping rammer is a pow erful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling[...]

  • Page 10

    P A GE 10 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — SPECIFICA TIONS Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured. s n o i t a c i f i c e p S r e m m a R D 6 8 - T M . 1 e l b a Ts n o i t a c i f i c e p S[...]

  • Page 11

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 11 8. Foot – Laminated wood with tempered steel plate for superior shock absorption. 9. Muffler– Used to reduce noise and emissions. 10. Engine Air Cleaner – Pre vents dir t and other debris from entering the engine. 11. Decompression Lever – Use in the star ting of the[...]

  • Page 12

    P A GE 12 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 1. Definition of T amping Rammer The Mikasa MT -86D diesel rammer is a po werful compacting tool capable of applying tremendous force in consecutive impacts to a soil surf ace. The impact f orce of the MT -86D le v els and uniformly compacts voids between soil partic[...]

  • Page 13

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 13 MT -86D — OPERA TION Fig. 4 Fig. 5 4. Starting 4-1. Move the throttle lever to IDLE position. (Fig. 3) Throttle le v er is used only at three (ST OP , IDLE & OPERA TION) positions. When moving the lever from stop to idle position, depress button on lever at same time i[...]

  • Page 14

    P A GE 14 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 5. Operation 5-1. Mov e the throttle lev er quic kly from the IDLE to OPERA TION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box. 5-2. The tamping rammer is designed to tamp the g round 700 [...]

  • Page 15

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 15 7-1. Daily ■ Thoroughly remove dirt and oil from the engine and control area. ■ Clean or replaces air cleaner as necessar y . ■ Check and retighten all f asteners as necessary . ■ Check spring box and bellows for oil leaks. Repair as needed. ■ Remove element from p[...]

  • Page 16

    P A GE 16 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 7-5. Cleaning the Air Cleaner Cleaning the Air Cleaner (every 200-300 hours) (Fig. 9) ■ Remove element from pre-cleaner at the top of crankcase (body side). ■ Wash the element (outside) in detergent solution. ■ Shake out excess moisture and dry the element. ■[...]

  • Page 17

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 17 Engine A . Difficult to start 1 No diesel fuel 2 Throttle lever at wrong position (Stop position) 3 Excess engine oil 4 Injection nozzle clogged 5 Recoil starter not pulled with enough speed. 6 Air cleaner clogged 7 Clutch failure 8 Fuel line clogged B . Operation not satisf[...]

  • Page 18

    P A GE 18 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indicated, this shows that the c[...]

  • Page 19

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 19 Part numbers on this Suggested Spare Parts List may super cede/replace the P/N shown in the text pages of this book. MT -86D DIESEL RAMMER 1-3 UNITS 1 .. .. 956200040 ........... THROTTLE LEVER ASSY 1 .. .. 956108040 ........... THROTTLE WIRE 3 .. .. 371010060 ........... EL[...]

  • Page 20

    P A GE 20 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D— NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 21

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 21 MT -86D— NAMEPLA TE/DECAL LOCA TION MT -86D — NAME PLA TES AND DECALS NAME PLA TE AND DECALS NO. P AR T NO . P AR T NAME QTY . REMARKS 1 * 920101580 DECAL: MIKASA MARK 1 2 * 920205840 DECAL: FUEL DIESEL 1 NP A-584 3 * 920203330 DECAL: EAR PROTECTION 1 NAA-333 4 * 9202058[...]

  • Page 22

    P A GE 22 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — CRANKCASE AND ENGINE ASSY . 42C 42B 42E 42A 42D 35-4 35-1 35-2 35-5 35-3 35-5 CRANKCASE AND ENGINE ASSY .[...]

  • Page 23

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 23 MT -86D — CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 372113340 CRANKCASE 1 2 372335090 CRANK GEAR 1 4 040006307 BEARING 6307 1 5 040006205 BEARING 6205 1 6 952400690 W ASHER 9 X 35 X 4.5 1 7 002219825 B OL T 8X25H, S[...]

  • Page 24

    P A GE 24 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — CRANKCASE AND ENGINE ASSY . 42C 42B 42E 42A 42D 35-4 35-1 35-2 35-5 35-3 35-5 CRANKCASE AND ENGINE ASSY .[...]

  • Page 25

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 25 CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 37 371448260 S P A CER 15X24X4 1 38 022910170 NUT M12 1 41 371448220 P A CKING, AIR CLEANER 1 42 371213392 AIR CLEANER ASSY ........................... 1 ............ INCLUDES ITEMS W/# REPLACES 371213390 [...]

  • Page 26

    P A GE 26 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — CYLINDER GUIDE AND FOO T ASSY . EXCLUDE 61, 62 AND 63 CYLINDER GUIDE AND FOO T ASSY .[...]

  • Page 27

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 27 MT -86D — CYLINDER GUIDE AND FOO T ASSY . CYLINDER GUIDE AND FOO T ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 6 1 652423290 PISTON PIN ......................................... 1 ............ REPLACES 352423290 62 080100150 STOP RING R-15 2 63 352210380 PISTON ROD 1 [...]

  • Page 28

    P A GE 28 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — T ANK AND HANDLE ASSY . 9A T ANK AND HANDLE ASSY .[...]

  • Page 29

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 29 MT -86D — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 351319900 SHOCK ABSORBER 2 2 014210020 SOCKET HEAD BOL T 10X20T ........... 4 ............ REPLACES 001521020 3 033121009 T OO THED LOCK W ASHER B M10 4 4 012210020 B O L [...]

  • Page 30

    P A GE 30 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY . 2 = SEE PG. 32 AND 33 FOR P/N 7 = SEE PG. 40 AND 41 FOR P/N CYLINDER BLOCK ASSY .[...]

  • Page 31

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 31 Y ANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 71427001560 BLOCK ASSY ., CYLINDER ............. 1 ......... INCLUDES ITEMS W/ * 6 * 11435001700 C O VER, ST AR TER 1 7 * 26106100122 BO L T M10X 12 2 8 114250[...]

  • Page 32

    P A GE 32 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L40A-DRM ENGINE — CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY . 1 = SEE PG. 30 AND 31 FOR P/N[...]

  • Page 33

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 33 MT -86D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L40A-DRM ENGINE — CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 11477011020 HEAD ASSY , CYLINDER 1 6 11425011101 V AL VE, SUCTION 1 7 11425[...]

  • Page 34

    P A GE 34 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 1 = SEE PG. 30 AND 31 FOR P/N Y ANMAR L40A-DRM ENG. — CRANKSHAFT , PIS. & CAMSHAFT ASSY . CRANKSHAFT , PIST ON AND CAMSHAFT ASSY .[...]

  • Page 35

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 35 Y ANMAR L40A-DRM ENG. — CRANKSHAFT , PIS. & CAMSHAFT ASSY . CRANKSHAFT , PIST ON AND CAMSHAFT ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 71478014580 C A MS H A F T ( D) ASSY 1 6 11425014200 T APPET 2 7 11425014260 T APPET , FUEL 1 8 11425014450 R O D , PUSH 2 1[...]

  • Page 36

    P A GE 36 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE —LUB. OIL PUMP AND GO VERNOR ASSY . 1 = SEE PG. 30 AND 31 FOR P/N LUB . OIL PUMP AND GO VERNOR ASSY .[...]

  • Page 37

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 37 Y ANMAR L40A-DRM ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GO VERNOR ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 PUMP ASSY , LUB. OIL 1 6 11425032070 C O VER, LUB. OIL PUMP 1 7# 10333832570 O-RING 1 8 22312030160 P ARREL PIN 3X16 1 9[...]

  • Page 38

    P A GE 38 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 1 = SEE PG. 30 AND 31 FOR P/N 2 = SEE PG. 32 AND 33 FOR P/N Y ANMAR L40A-DRM ENGINE —COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY .[...]

  • Page 39

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 39 Y ANMAR L40A-DRM ENGINE —COOLING AND ST AR TING ASSY . COOLING AND ST ARTING ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 11425045211 C O VER, CYLINDER 1 2 26476060142 B O L T M6X14, T APPING 1 3 11427445100 CASE, COOLING F AN 1 4 11425045301 RUBBER, CUSHION 4 5 1142[...]

  • Page 40

    P A GE 40 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY . 1 = SEE PG. 30 AND 31 FOR P/N 2 = SEE PG. 32 AND 33 FOR P/N FUEL INJECTION PUMP ASSY .[...]

  • Page 41

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 41 Y ANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 71425051710 PUMP ASSY , F . INJECT ....................... 1 ............ INCLUDES ITEMS W/ * REPLACES 71415051701 2 * 10554651020 GASKET 1 3 * 114250[...]

  • Page 42

    P A GE 42 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 2 = SEE PG. 28 AND 29 FOR P/N Y ANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY . AIR CLEANER AND MUFFLER ASSY .[...]

  • Page 43

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 43 Y ANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY . AIR CLEANER AND MUFFLER ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 11428412010 PIPE, ARI INT AKE 1 2# 11425012201 GASKET , AIR INT AKE 1 3 26106060252 B O L T M6X25 PLA TED 1 4 26226060552 STUD M6X55 PLA TED [...]

  • Page 44

    P A GE 44 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE — LABEL AND GASKET KIT ASSY . LABEL AND GASKET SET ASSY .[...]

  • Page 45

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 45 Y ANMAR L40A-DRM ENGINE — LABEL AND GASKET SET ASSY . LABEL AND GASKET KIT ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 3 11426107350 LABEL 1 4 11425007111 LABEL, Y ANMAR 1 6 71425092602 GASKET KIT ........................................ 1 ............ INCLUDES ITEMS [...]

  • Page 46

    P A GE 46 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE — LOOSE P ARTS ASSY . LOOSE P ARTS ASSY .[...]

  • Page 47

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 47 Y ANMAR L40A-DRM ENGINE — LOOSE P AR TS ASSY . LOOSE P ARTS ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 18325455120 STRAINER ASSY , FUEL ...................... 1 ............ INCLUDES ITEM W/ * 2 * 24341000450 O- R I N G 1 A S - 4 5 . 0 1 3 11428459100 PIPE ASSY , F[...]

  • Page 48

    P A GE 48 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. po[...]

  • Page 49

    MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 49 NO TE P A GE[...]

  • Page 50

    OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA S[...]