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Multiquip MVH-150D manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL SERIES MODEL MVH-150GH (HONDA GX200K1 GASOLINE ENGINE ) MODEL MVH-150D (ROBIN DY23-2D DIESEL ENGINE) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .m ultiquip.com REVERSIBLE PLA TE COMP ACTOR Re vision #2 (12/04/06)[...]

  • Page 2

    P A GE 2 — MVH-150GH/D — OPERA TION AND P AR TS MANU AL — REV . #2 (12/04/06) l Engine exhaust and some of its[...]

  • Page 3

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 3 NO TE P A GE[...]

  • Page 4

    P A GE 4 — MVH-150GH/D — OPERA TION AND P AR TS MANU AL — REV . #2 (12/04/06) l T ABLE OF CONTENTS Honda GX200K1 Engine Cylinder Head Assembly .................................... 40-41 Cylinder Barrel Assembly ................................... 42-43 Crankcase Cover Assembly ............................... 44-45 Crankshaft Assembly ........[...]

  • Page 5

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 5 P ARTS ORDERING PR OCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Addr[...]

  • Page 6

    P A GE 6 — MVH-150GH/D — OPERA TION AND P AR TS MANU AL — REV . #2 (12/04/06) l RULES FOR SAFE OPERA TION CA UTION: F ailure to follo w instr uctions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industr ial use only . The following saf[...]

  • Page 7

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 7 ■ NEVER Run engine without air filter . Sev ere engine ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always be sure the operator is familiar with proper safety precautions and operations techniques before using compactor [...]

  • Page 8

    P A GE 8 — MVH-150GH/D — OPERA TION AND P AR TS MANU AL — REV . #2 (12/04/06) l Machine Safety Decals The MVH-150GH/D Re versib le Plate Compactor is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance information. The illustration belo w sho ws these decals as they appear on the machine. [...]

  • Page 9

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 9 MVH-150GH/D SPECIFICA TIONS ) A D N O H ( S N O I T A C I F I C E P S E N I G N E . 2 E L B A T e k a M e n i g n EA D N O H l e d o M e n i g n E0 0 2 X G e p y T e n i g n Ee n i l o s a G t n e m e c a l p s i Dc c 6 9 1 t u p t u O m u m i x a Mm p r 0 0 6 , 3 / . P [...]

  • Page 10

    P A GE 10 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D GENERAL INFORMA TION Definition of Plate Compactor The Mikasa MVH-150GH/D is a walk behind, reversible plate compactor design for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremend[...]

  • Page 11

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 11 MVH-150GH/D COMPONENTS (PLA TE COMP A CT OR) Figure 1. Compactor Controls Figures 1 and 2 shows the location of the controls, indicators and general maintenance par ts. The function of each control is described below: 1 . Breather Cap – Remove this cap to bleed (remov[...]

  • Page 12

    P A GE 12 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D COMPONENTS (HOND A GX200K1 ENGINE) Figure 2. Engine Controls & Components 1 . Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tighten securely . DO NOT over fill. 2 . Throttle Lever – Used to adjust[...]

  • Page 13

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 13 MVH-150GH/D — INSPECTION Before Starting 1 . Read safety instructions at the beginning of manual. 2 . Clean the compactor , removing dir t and dust. Particular ly , the bottom of the plate, engine cooling air inlet, carburetor and air cleaner . 3 . Check the air filte[...]

  • Page 14

    P A GE 14 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l 2 . The V -belt tension is proper if the V -belt bends 10 to 15 mm (Figure 9) when depressed with finger at midway between the clutch and vibration pulley shafts. Vibrator Oil Check 1 . With handle bar positioned vertically (storage position), remove the breather [...]

  • Page 15

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 15 CA UTION: D DO NOT attempt to run the compactor until the Safety and Initial Start-up sections have been read, 1 . Place the fuel valve lever (Figure 10) in the "ON" position. Figure 10. Fuel V alve Lever 2 . Place the Engine ON/OFF switch (Figure 11) in the &[...]

  • Page 16

    P A GE 16 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l 6 . If the engine has started, slowly return the choke lever (Figure 12) to the CLOSED position. If the engine has not started repeat steps 1 through 5. 7 . Before the compactor is put into operation run the engine for 3-5 minutes. 8 . Check for abnormal engine no[...]

  • Page 17

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 17 MVH-150GH/D — OPERA TION Operation 1 . Grasp the compactor's hand grip (Figure 15), and move the engine throttle lever quickly to the fast position. 2 . With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging [...]

  • Page 18

    P A GE 18 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: Inspection and other services should always be carried out on hard and level ground with the engine shutdown. Inspection and Maintenance Service T ables. 1 . T o make sure y our plate compactor is alw a ys in good worki[...]

  • Page 19

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 19 Engine Oil Replacement: 1 . Replace engine oil, first in 20 hours of operation and every 100 hours afterwards. 2 . Oil may be drained more easily when it is warm after operation (For more details, see separate HONDA Owner's Manual). Air Filter 1 . The air filter el[...]

  • Page 20

    P A GE 20 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D MAINTENANCE 2 . After draining, reconnect the h ydr aulic hose to vibrator . 3. Fill oil through breather hole of hand pump. (Capacity: About 300 cc). Use Shell T ellus Oil #46 or equiv alent 4 . Removing breather plug at vibrator cylinder causes oil t[...]

  • Page 21

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 21 Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel in the injection system is completely consumed . z Completely drain the oil from the engine crankcase and follow procedur[...]

  • Page 22

    P A GE 22 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 8 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S o n t u b , e l b a l i a v a s i l e u f " , t r a t s o t t l u c i f f i D . " g u l p k r a p s t a K[...]

  • Page 23

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 23 MVH-150GH/D TROUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 8 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i s s e r p m o c " r e w o p n i k a e W " . e r i f s i m t o n s e o d d n a r [...]

  • Page 24

    P A GE 24 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D TR OUBLESHOO TING (PLA TE COMP A CT OR) G N I T O O H S E L B U O R T R O T C A P M O C E T A L P . 9 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i t a r b i v d n a , w o l o o t d e e p s l e v a r T . k a e w ? w o l o o [...]

  • Page 25

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 25 NO TE P A GE[...]

  • Page 26

    P A GE 26 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. NO TE When ordering a part that has more than one item number[...]

  • Page 27

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 27 MVH-150GH/D 1 T O 5 UNITS WITH HOND A GX200, AND R OBIN D Y23-2D ENGINES 1 to 5 Units Qty . P/N Description 2 ........... 070100352 ........ V -BEL T W/ HOND A 2 ........... 070100342 ........ V - BEL T W/ R OBIN 3 ........... 956100036 ........ THROTTLE WIRE 1 ........[...]

  • Page 28

    P A GE 28 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D — VIBRA TING PLA TE ASSY . VIBRA TING PLA TE ASSY .[...]

  • Page 29

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 29 VIBRA TING PLA TE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 459115390 VIBRA TING PLA TE MVH 150 1 2 939010130 SHOCK ABSORBER MED 70S 4 3 020312100 NUT M12 4 4 030212300 S W M 12 8 5 001221230 B OL T T 4 6 952405600 W ASHER 12.5X35X4.5 4 7 460449160 OIL GA UGE MVR [...]

  • Page 30

    P A GE 30 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l BOD Y ASSY . MVH-150GH/D — BOD Y HOND A GX200 ASSY .[...]

  • Page 31

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 31 BOD Y ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 001220820 B O L T 8X20 T 4 2 030208200 W ASHER 4 3 458451370 SP A CER 202512 1 4 458337770 CLUTCH ASSY . 1 5 951400100 KEY 5X5X35 1 6 458451380 CLUTCH W ASHER 1 7 001520820 SOCKET HEAD BOL T 8X20 T 1 9 459214530 DUST[...]

  • Page 32

    P A GE 32 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D — BOD Y R OBIN D Y23-2D ASSY . BOD Y ASSY .[...]

  • Page 33

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 33 MVH-150GH/D — BOD Y R OBIN D Y-23D ASSY . BOD Y ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 001220820 B O L T 8X20 T 4 2 030208200 W ASHER 4 3 458451370 SP AC ER 1 4 458337770 CLUTCH ASSY . 1 5 951400100 KEY 5X5X35 1 6 458451380 CLUTCH W ASHER 1 7 001520820 SOCKET[...]

  • Page 34

    P A GE 34 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l VIBRA T OR ASSY . MVH-150GH/D — VIBRA T OR ASSY .[...]

  • Page 35

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 35 VIBRA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 458115150 VIBRA TING CASE 1 2 047920090 ROLLER BEARING NJ307MC4 4 3 458337700 R O T A R Y SHAFT DRIVE 1 4 458337710 R O T A R Y SHAFT DRIVEN 1 5 080200350 STOP RING S-35 8 6 951405460 KEY 10X8X19 RR 1 7 45833772[...]

  • Page 36

    P A GE 36 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CONTROL ASSY . MVH-150GH/D — CONTR OL ASSY .[...]

  • Page 37

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 37 CONTROL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 459115450 HANDLE 1 2 001221669 B O L T 16X145 T 1 3 031116260 W ASHER 2 4 032116280 CONICAL SPRING W ASHER M16 2 5 020316130 NUT M16 1 6 020416100 NUT M16 1 8 939010010 SHOCK ABSORBER STOPPER 1 9 020310080 NUT M10 [...]

  • Page 38

    P A GE 38 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MVH-150GH/D — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 39

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 39 MVH-150GH/D — NAME PLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 * 920207480 DECAL, SHELL TELLUS OIL 46 1 2 * 950207430 DECAL, CA UTION 1 3 * 920203330 EAR PROTECTION LABEL 1 4 PLA TE, SERIAL NO ......................... 1 .........[...]

  • Page 40

    P A GE 40 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CYLINDER HEAD ASSY . HOND A GX200 ENGINE — CYLINDER HEAD ASSY .[...]

  • Page 41

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 41 CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 * 12204ZE1306 GUIDE INLET V AL VE O .S . 1 2 * 12205ZE1315 GUIDE EXHA UST V AL VE O .S . 1 3 12210ZL0000 HEAD COMP CYLINDER ................ 1 .............. INCLUDES ITEMS W/ * 4 * 12216ZE5300 CLIP V A L VE [...]

  • Page 42

    P A GE 42 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CYLINDER BARREL ASSY . HOND A GX200 ENGINE — CYLINDER B ARREL ASSY .[...]

  • Page 43

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 43 CYLINDER BARREL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12000ZL0000 BARREL ASSY . CYLINDER .............. 1 ...................... INCLUDES ITEMS W/ * 1 12000ZL0810 BARRELL ASSY . CYLINDER 1 2 15510ZE1033 SWITCH ASSY . OIL LEVEL 1 3 16506ZL000 G O VERNOR ASSY . [...]

  • Page 44

    P A GE 44 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CRANKCASE CO VER ASSY . HOND A GX200 ENGINE — CRANKCASE CO VER ASSY .[...]

  • Page 45

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 45 CRANKCASE CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 11300ZE1633 C O VER ASSY . CRANKCASE ........ 1 ........ INCLUDES ITEMS W/ * 4 11381ZL0000 P A C K I N G CASE CO VER 1 5 15600ZE1003 OIL GA UGE ................................... 1 ........ INCLUDES ITEMS[...]

  • Page 46

    P A GE 46 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CRANKSHAFT ASSY . HOND A GX200 ENGINE — CRANKSHAFT ASSY .[...]

  • Page 47

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 47 CRANKSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13310ZL0A00 C R ANK SHAFT COMP 1 2 13310ZL0000 C R ANK SHAFT COMP 1 5 90473842000 W ASHER 8MM 1 6 90741883810 KEY 5X5X33 1 7 92101080250A BO L T 8 X 2 5 1 HOND A GX200 ENGINE — CRANKSHAFT ASSY .[...]

  • Page 48

    P A GE 48 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l PIST ON ASSY . HOND A GX200 ENGINE — PIST ON ASSY .[...]

  • Page 49

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 49 PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13010ZL0003 RING SET PISTON STD 1 1 13011ZL0003 RING SET PISTON 0.25 1 1 13012ZL0003 RING SET PISTON 0.5 1 1 13013ZL0003 RING SET PISTON 0.75 1 2 13101XL0000 PISTON STD 1 2 13102ZL0000 PISTON 0.25 1 2 13103ZL0000 P[...]

  • Page 50

    P A GE 50 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l HOND A GX200 ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY .[...]

  • Page 51

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 51 HOND A GX200 ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12209ZL0003 SEAL V AL VE STEM 1 2 141000ZL0000 CAM SHAFT ASSY . ....................... 1 ........... INCLUDES ITEM W/ * 4 14410ZE1010 PUSH ROD 2 6 14431ZE1000 ARM V AL VE R[...]

  • Page 52

    P A GE 52 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l RECOIL ST ARTER ASSY . HOND A GX200 ENGINE — RECOIL ST ARTER ASSY .[...]

  • Page 53

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 53 RECOIL ST ARTER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 28400ZH8013ZA RECOIL ST AR TER ASSY . ............. 1 ............... INCLUDES ITEMS W/ * 2 28405ZL0000ZB SP ACE R 1 3 * 28410ZH8003ZA C A S E C O M P ST A R T E R 1 4 * 28420ZH8013 REEL RECOIL ST ARTER 1 5[...]

  • Page 54

    P A GE 54 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l F AN CO VER ASSY . HOND A GX200 ENGINE — F AN CO VER ASSY .[...]

  • Page 55

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 55 F AN CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 19610ZL0000ZB F A N C O VER COMP 1 3 19612ZH8000 S I D E P L A T E S T D 1 3 19611ZH8810 P L A T E COMP SIDE 1 5 90601ZH7013 CLIP HARNESS 1 7 19630ZH8000 SHROUD COMP 1 9 36100ZE1015 SWITCH ASSY . ENGINE ST OP 1[...]

  • Page 56

    P A GE 56 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CARBURET OR ASSY . HOND A GX200 ENGINE — CARB URET OR ASSY .[...]

  • Page 57

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 57 CARBURET OR ASSY . NO PART NO PART NAME QTY . REMARKS 1 * 16010ZE1812 GASKET SET 1 2 * 16011ZE0005 F L O A T V AL V E SE T 1 3 * 16013ZE0005 F LO A T S ET 1 4 * 16015ZE0831 F L O A T CHAMBER SET 1 5 * 16016ZE0005 PILOT SCREW .............................................[...]

  • Page 58

    P A GE 58 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l AIR CLEANER ASSY . HOND A GX200 ENGINE — AIR CLEANER ASSY .[...]

  • Page 59

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 59 AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16271ZE1000 P A CKING ELBOW 1 2 17210ZE1822 CLEANER ELEMENT ............................. 1 ................ INCLUDES ITEMS W/ * 3 * 17218ZE1821 OUTER ELEMENT 1 4 17230ZE1820 C O VER AIR CLEANER 1 5 * 172328910[...]

  • Page 60

    P A GE 60 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l MUFFLER ASSY . HOND A GX200 ENGINE — MUFFLER ASSY .[...]

  • Page 61

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 61 MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 18310ZL0000 MUFFLER COMP 1 2 18315ZE1000 S T A Y MUFFLER 1 3 18320ZF1H51 PROTECTOR MUFFLER 1 4 18331883810 DEFLECTOR MUFFLER 1 5 18361ZL0000 NETTING 1 6 18381ZH8800 GASKET MUFFLER 1 7 90016ZE1000 F L ANGE BOL T 6X1[...]

  • Page 62

    P A GE 62 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l FUEL T ANK ASSY . HOND A GX200 ENGINE — FUEL T ANK ASSY .[...]

  • Page 63

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 63 HOND A GX200 ENGINE — FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 3 16854ZH8000 RUBBER SUPPORT 107M 1 6 16955ZE1000 JOINT FUEL T ANK 1 9 17510ZE1020ZA FUEL T ANK COMP 1 11 17620ZH7023 FUEL T ANK CAP CP ............................... 1 .[...]

  • Page 64

    P A GE 64 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l FL YWHEEL ASSY . HOND A GX200 ENGINE — FL YWHEEL ASSY .[...]

  • Page 65

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 65 FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13331357000 WOODRUFF KEY 25X18 1 2 19511ZE1000 COOLING F AN 1 3 28451ZL0000 ST A R TER PULLEY 1 4 30500ZE1033 IGNITION COIL CO 1 5 30600ZE1013 S P ARK PLUG CAP 1 6 31100ZE7010 F L YWHEEL COMP STD 1 15 90121952000[...]

  • Page 66

    P A GE 66 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CONTROL ASSY . HOND A GX200 ENGINE — CONTROL ASSY .[...]

  • Page 67

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 67 CONTROL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16500ZH8812 CONTROL ASSY . ............................... 1 .................... INCLUDES ITEMS W/ * 3 16551ZL000 G O VERNOR ARM 1 4 16555ZE1000 G O VERNOR ROD 1 6 16561ZL0000 GO VERNOR SPRING 1 7 16562ZE1020 SPRI[...]

  • Page 68

    P A GE 68 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l R OBIN D Y23-2D ENGINE — CRANKCASE ASSY . CRANKCASE ASSY .[...]

  • Page 69

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 69 CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2431010151 CRANKCASE CP ...................... 1 ........... INCLUDES ITEMS W/ * 30 * 0440300060 OIL SEAL .................................. 1 ........... TB30488 40 * 0600170040 BALL BEARING ...................[...]

  • Page 70

    P A GE 70 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l CYLINDER HEAD ASSY . ROBIN D Y23-2D ENGINE — CYLINDER HEAD ASSY .[...]

  • Page 71

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 71 CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 20 2431420413 V A L V E GUIDE ........................... 2 ........... O VER SIZE 610 2431300151 CYLINDER HEAD CP ............... 1 ........... INCLUDES ITEMS W/ * 620 2431503203 GASKET ROCKER CO VER 1 630 243[...]

  • Page 72

    P A GE 72 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l ROBIN D Y23-2D ENGINE — CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY .[...]

  • Page 73

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 73 CRANKSHAFT AND PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2442040111 CRANKSHAFT ............................................................ 1 .............. I NCLUDES ITEMS W/ * 2432060111 CRANKSHAFT 1 40 2432500103 THR UST W ASHER, T=.8 1 2432500203 THR [...]

  • Page 74

    P A GE 74 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l ROBIN D Y23-2D ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY .[...]

  • Page 75

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 75 ROBIN D Y23-2D ENGINE — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2433170221 C AM S H AFT CP ........................ 1 ........... INCLUDES ITEMS W/ * 50 2433330103 T APPET 2 60 2433360103 V A L V E SPRING 2 70 [...]

  • Page 76

    P A GE 76 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l ROBIN D Y23-2D ENGINE — MUFFLER AND AIR CLEANER ASSY . MUFFLER AND AIR CLEANER ASSY .[...]

  • Page 77

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 77 ROBIN D Y23-2D ENGINE — MUFFLER AND AIR CLEANER ASSY . MUFFLER AND AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 310 2433010151 MUFFLER CP 1 320 2433420101 MUFFLER CO VER CP 1 340 2433500203 GASKET EXHA UST 1 350 0021908000 NU T 2 360 0011006100 B O L T AN[...]

  • Page 78

    P A GE 78 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l GO VERNOR ASSY . R OBIN D Y23-2D ENGINE — GO VERNOR ASSY .[...]

  • Page 79

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 79 GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2434290221 CONTROL LINK CP 1 20 2434230112 G O VERNOR LEVER UN 1 50 2274500203 SPRING W ASHER 1 70 0021808000 NU T 1 80 2434250301 G O VERNOR SPRING CP 1 100 0032008000 SPRING W ASHER 1 310 2434330130 SPEED CONT[...]

  • Page 80

    P A GE 80 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l ROBIN D Y23-2D ENGINE — COOLING AND ST ARTING ASSY . COOLING AND ST ARTING[...]

  • Page 81

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 81 R OBIN D Y23-2D ENGINE — COOLING AND ST ARTING ASSY . COOLING AND ST ARTING ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2435120121 BLOWER HOUSING 1 40 0011308200 B O L T & W ASHER ASSY . 2 50 2435260133 CYLINDER BAFFLE 1 80 0110060010 FLANFE BOL T 5 150 00113[...]

  • Page 82

    P A GE 82 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l R OBIN D Y23-2D ENGINE — FUEL AND LUBRICANT ASSY . FUEL AND LUBRICANT ASSY .[...]

  • Page 83

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 83 FUEL AND LUBRICANT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2436011621 FUEL T ANK ............................... 1 ........... INCLUDES ITEM W/ * 20 * 2439190713 LABEL (INSTRUCTION) 1 30 0430430015 FUEL T ANK CAP 1 40 0641360010 FUEL FIL TER 1 80 0851450000 RUB[...]

  • Page 84

    P A GE 84 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l ROBIN D Y23-2D ENGINE — FUEL SYSTEM ASSY . FUEL SYSTEM ASSY .[...]

  • Page 85

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 85 R OBIN D Y23-2DD ENGINE — FUEL SYSTEM ASSY . FUEL SYSTEM ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 300 2436310120 INJECTION PUMP ASSY . ......... 1 ........... INCLUDES ITEMS W/ * 300-1 * 2436312808 PLUNGER ASSY . 1 300-2 * 2436310308 DELIVER Y V AL VE 1 300-3 * 2[...]

  • Page 86

    P A GE 86 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l ROBIN D Y23-2D ENGINE —GEAR REDUCTION ASSY . GEAR REDUCTION ASSY .[...]

  • Page 87

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 87 GEAR REDUCTION ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2078010101 REDUCTION CASE CP 1 30 0600150020 BALL BEARING 1 40 2078070101 REDUCTION CO VER CP 1 60 2069500103 LABEL OIL FIL TER 1 70 2069500203 LABEL LEVER MARK 1 80 0600300020 BALL BEARING 1 90 0440300030 [...]

  • Page 88

    P A GE 88 — MVH-150GH/D — OPERA TION AND P ARTS MANU AL — REV . #2 (12/04/06) l Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P A RTS P A YMENT TERMS T er ms of payment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .[...]

  • Page 89

    MVH-150GH/D — PARTS & OPERATION MANUAL — REV. #2 (12/04/06) — PAGE 89 NO TE P A GE[...]

  • Page 90

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MUL TIQUIP INC. Multiquip Inc. and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are [...]