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Multiquip MVH-702DRSC manual

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Table of contents for the manual

  • Page 1

    MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT/TECHNICAL ASSIST ANCE: 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.com Atlanta • Boise • Dallas • Houston • Newark Montrea[...]

  • Page 2

    P A GE 2 — MQ-MIKASA MVH-702DRSC COMP A CT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03)[...]

  • Page 3

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PAR TS DEP ARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MA[...]

  • Page 4

    P A GE 4 — MQ-MIKASA MVH-702DRSC COMP A CT OR — P ARTS & OPERA TION MANUAL — REV . #1 (12/17/03) T ABLE OF CONTENTS Specification and part number are subject to change without notice . MQ MIKASA MVH-702DRSC- REVERSIBLE PLA TE COMP ACTOR Proposition 65 W ar ning .............................................. 2 Here's How T o Get Help [...]

  • Page 5

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ?[...]

  • Page 6

    P A GE 6 — MQ-MIKASA MVH-702DRSC COMP A CT OR — P ARTS & OPERA TION MANUAL — REV . #1 (12/17/03) MVH-702DRSC — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself an[...]

  • Page 7

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 7 Accidental Starting MVH-702DRSC — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position, when the compactor is not in use. Respiratory Hazard AL W A YS wear approved respiratory protection. Equipment Damage Messa[...]

  • Page 8

    P A GE 8 — MQ-MIKASA MVH-702DRSC COMP A CT OR — P ARTS & OPERA TION MANUAL — REV . #1 (12/17/03) MVH-702DRSC — R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from sparks and open flames. ■ AL W A YS use extreme caution when w or king with flammable liquids. When refueling, stop the engine and allow i[...]

  • Page 9

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 9 MVH-702DRSC — R ULES FOR SAFE OPERA TION ■ AL W A Y S use e xtreme care when operating near obstructions, on slippery surfaces, grades and side slopes. ■ When reversing, particularly on the edges and banks of ditches, as well as in front of obst[...]

  • Page 10

    P A GE 10 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — OPERA TION AND SAFETY DECALS Figure 1a. Operation and Safety Decals Figure 1 displays the oper ation and saf ety decals as they appear on the compactor . Should any of these decals become damaged or unreadable, contact the Mul[...]

  • Page 11

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 11 MVH-702DRSC — OPERA TION AND SAFETY DECALS Figure 1 displa ys the operation and saf ety decals as they appear on the compactor . Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. [...]

  • Page 12

    P A GE 12 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) Figure 2. MVH-702DRSC Compactor Dimensions s n o i t a c i f i c e p S r o t c a p m o C C S R D 2 0 7 - H V M . 1 e l b a T r a l u g e R h t i W e t a l P h c n i - 3 h t i W e t a l P n o i s n e t x E s n o i s n e m i D y d o B h t g n e[...]

  • Page 13

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 13 MVH-702DRSC — FEA TURES The Mikasa Model MVH-702DRSC is a Reversible Plate Compactor which operates by infra-red remote control with forward-reverse motion, steering, and stepless speed control by single-lever joystick. Features include:  Machin[...]

  • Page 14

    P A GE 14 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — COMP A CT OR COMPONENTS Figure 3. MVH-702DRSC Compactor Components 4 5 1 3 7 9 11 10 6 14 13 12[...]

  • Page 15

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 15 MVH-702DRSC — COMP A CT OR COMPONENTS Figure 3 illustrates the location of the major components for the MVH-702DRSC Re v ersible Plate Compactor . The function of each component is described below: 1. Monitoring Lights – Indicates if there is any[...]

  • Page 16

    P A GE 16 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — REMO TE CONTR OL COMPONENTS Figure 4. MVH-702DRSC Remote Control Components 10 1 2 3 4 7 8 5 9 6[...]

  • Page 17

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 17 MVH-702DRSC — REMO TE CONTR OL COMPONENTS CONTR OL UNIT (BOD Y) Figure 4 illustrates the location of the major components for the Remote Control on the body of the machine. The function of each component is described below: 1. Control Unit – Cont[...]

  • Page 18

    P A GE 18 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — REMO TE CONTR OL COMPONENTS Figure 7. MVH-702DRSC T ransmitter Components 12 1 2 3 4 5 6 8 7 9 10 11[...]

  • Page 19

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 19 MVH-702DRSC — REMO TE CONTR OL COMPONENTS TRANSMITTER Figure 7 illustrates the location of the major components of the transmitter . The function of each component is described below: 1. Joystick Lever – Controls the traveling speed and direction[...]

  • Page 20

    P A GE 20 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — BEFORE ST ART -UP BEFORE ST ART -UP 1 . Read this manual carefully and understand all functions of the machine before start-up. 2 . The engine is located on front side of the machine and the aluminum oil tank is on the rear . [...]

  • Page 21

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 21 MVH-702DRSC — B A TTER Y CHARGING CHARGING THE B A TTER Y The battery can be charged in three different ways:  Using the remote cable  Using the AC plug-in battery charger  Solar Energy Battery Charging Using Remote Cable 1 . Make sure tha[...]

  • Page 22

    P A GE 22 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — OPERA TION BEFORE OPERA TION 1 . F amiliar ize y ourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the n[...]

  • Page 23

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 23 MVH-702DRSC — OPERA TION Refer to Figures 4 and 7 for the location of controls and components . ST ARTING THE ENGINE 1 . Move the cell/crank start switch of the machine to the cell start position. 2 . Move the main switch of the machine to the ON p[...]

  • Page 24

    P A GE 24 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — LO ADING AND UNLO ADING GUIDELINES LIFTING 1 . Use a crane or lift to load and unload the machine. A skilled crane oper ator is required to perform the job . 2 . When lifting the machine, check for any damaged or loose bolts, [...]

  • Page 25

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 25 MACHINE MAINTENANCE 1 . At the end of each da y’ s operation, wipe off an y dust from the transmitter and the receiver on the body of the machine. 2 . At the end of each da y’ s operation, charge the transmitter batter y if necessar y . Ref er to[...]

  • Page 26

    P A GE 26 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — TR OUBLESHOO TING t r a h C n o i t a c i l p p A l i O C S R D 2 0 7 - H V M . 3 e l b a T M E T IN O I T A C O L E C I V R E S N O I T A C I F I S S A L C ) C ° / F ° ( E R U T A R E P M E T T N E I B M A 2 2 -3 1 -4 -5 4 [...]

  • Page 27

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 27 MVH-702DRSC — TR OUBLESHOO TING e c n a n e t n i a M d n a n o i t c e p s n I e n i g n E C S R D 2 0 7 - H V M . 5 e l b a T K R O W / N O I T A C O L G N I D A E R R E T E M R U O H y l r a e Y 0 50 0 10 5 10 5 20 0 30 5 30 0 40 5 4 t n e m e c[...]

  • Page 28

    P A GE 28 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — TR OUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y SM E L B O R P E L B I S S O P N O I T U L O S s i y d o b e n i h c a m f o h c t i w s n i a m e h T s i y t i c i r t c e l e o n t u b ,[...]

  • Page 29

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 29 MVH-702DRSC — TR OUBLESHOO TING ) d e u n i t n o c ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y SM E L B O R P E L B I S S O P N O I T U L O S k r o w t o n s e o d t h g i l e r u l i a f g n i v i e c e R , y l r e p o r[...]

  • Page 30

    P A GE 30 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — BLOCK DIA GRAM Figure 17. Block Diagram[...]

  • Page 31

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 31 MVH-702DRSC — RECIEVER WIRING DIA GRAM Figure 18. Receiver Wiring Diagram[...]

  • Page 32

    P A GE 32 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC — V AL VE CONTROL DIA GRAM Figure 19. V alve Control Diagram[...]

  • Page 33

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 33 NO TE P A GE[...]

  • Page 34

    P A GE 34 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indicat[...]

  • Page 35

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 35 MQ MIKASA MVH-702DRSC REVERSIBLE PLA TE COMP A CT OR 1 to 3 Units Qty . P/N Description 3 .......... 954001910 ........... OIL FIL TER, HYDRA ULIC 3 .......... 954001920 ........... SUCTION, OIL FIL TER HYDRA ULIC 1 .......... 954001900 ........... C[...]

  • Page 36

    P A GE 36 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A CT OR — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS[...]

  • Page 37

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 37 MVH-702DRSC COMP A C T OR — NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 920109840 MODEL- MVH- 702 (350) DECAL 1 2 920109550 MODEL- MVH- 702 DECAL 2 3 920209080 CONTROLLER MVH- RC DECAL ..................[...]

  • Page 38

    P A GE 38 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A CT OR — VIBRA TING PLA TE ASSY . VIBRA TING PLA TE ASSY .[...]

  • Page 39

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 39 VIBRA TING PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 462116380 V IB R A TING PLA TE 1 2 953405840 DRAIN PLUG M18(H) 1 3 953402930 COPPER P A CKING 19 X30 X1 1 4 953400270 PLUG 1/4X14 10L 1 5 953405260 P A CKING 1/4 (CU) 1 6 462340050[...]

  • Page 40

    P A GE 40 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A C T OR — VIBRA T OR ASSY . VIBRA T OR ASSY .[...]

  • Page 41

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 41 VIBRA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 462116390 V IB R A TOR CASE 1 2 001221876 B OL T 1 8 X 180 T 6 3 001221855 B OL T 1 8 X 75 4 4 030218460 W ASHER, LOCK M18 1 0 6 047920100 ROLLER BEARING NJ311C4 4 7 462215570 ROT A R Y D[...]

  • Page 42

    P A GE 42 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A CT OR — CO VER ASSY . CO VER ASSY .[...]

  • Page 43

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 43 CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 462116400 BASE 1 2 953010020 PLUG 4 4 462215600 HOOK FRAME 1 5 001221850 B OL T 1 8 X 50 T 4 6 030218460 W ASHER, LOCK M18 4 7 462340190 HOOK 1 8 462454650 FIXING HOOK SHAFT 1 9 099206020 SOC[...]

  • Page 44

    P A GE 44 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A CT OR — CO VER ASSY . (CONT .) CO VER ASSY .[...]

  • Page 45

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 45 MVH-702DRSC COMP A C T OR — CO VER ASSY . (CONT) CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 4 031108160 W ASHER, FLA T M8 2 5 6 462116410 F R ONT CO VER 1 5 7 462010050 HINGE (B- 801- 1) 2 5 8 001221025 B OL T 10X25 T 1 2 5 9 030210[...]

  • Page 46

    P A GE 46 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A CT OR — ENGINE ASSY . ENGINE ASSY .[...]

  • Page 47

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 47 ENGINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 106 918400700 ENGINE A Y F AR YMANN- 43F 1 107 001221251 B OL T 12X 55 T 2 108 001221252 B OL T 12X 60 T 2 109 030212300 W ASHER, LOCK M12 4 110 031112230 W ASHER, FLA T M12 4 111 020312100 NUT[...]

  • Page 48

    P A GE 48 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A CT OR — HYDRA ULIC SYSTEM ASSY . HYDRA ULIC SYSTEM ASSY .[...]

  • Page 49

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 49 HYDRA ULIC SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 462116420 OIL T ANK 1 2 959010441 HELI- SERT M14X2D 2 3 001221445 B OL T 14X45 T 4 4 030214350 W ASHER, LOCK M14 4 5 031114260 W ASHER, FLA T M14 2 7 462454790 O IL D RA I N J O IN[...]

  • Page 50

    P A GE 50 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A C T OR — HYDRA ULIC SYSTEM ASSY . (CONT .) HYDRA ULIC SYSTEM ASSY .[...]

  • Page 51

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 51 HYDRA ULIC SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 0 462116450 SUB OIL T ANK BASE 1 5 1 551010530 A D APTER 1/2 1009- 08 3 5 2 001521025 SOCKET HEAD BOL T 10X25 T 4 5 3 050101200 O-RING G- 120 1 5 4 954002050 SOCKET HEAD PLUG PT1/2[...]

  • Page 52

    P A GE 52 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A CT OR — ELECTRIC DEVICE ASSY . ELECTRIC DEVICE ASSY .[...]

  • Page 53

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 53 ELECTRIC DEVICE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 462340660 RECIEVER 1 2 930402021 SHOCK ABSORBER 4 3 020306050 NUT M6 8 4 030206150 W A SHER, LOCK M6 8 5 031106100 W ASHER, FLA T M6 8 7 462340530 FLASHING LAMP(RECEIVING) 1 8 930601[...]

  • Page 54

    P A GE 54 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) MVH-702DRSC COMP A C T OR — ELECTRIC DEVICE ASSY . (CONT .) ELECTRIC DEVICE ASSY .[...]

  • Page 55

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 55 ELECTRIC DEVICE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 1 462340480 HARNESS (PS) 1 5 2 462340510 HARNESS (LED , F . LAMP) 1 5 3 462340470 HARNESS (HOUR METER) 1 5 4 462340460 HARNESS (MA GNET V AL VE) 1 5 5 462340500 HARNESS (REGU .- GENE[...]

  • Page 56

    P A GE 56 — MQ-MIKASA MVH-702DRSC COMP ACT OR — P ARTS & OPERA TION MANU AL — REV . #1 (12/17/03) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment for par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All [...]

  • Page 57

    MQ-MIKASA MVH-702DRSC COMPACTOR — PARTS & OPERATION MANUAL — REV. #1 (12/17/03) — PAGE 57 NO TE P A GE[...]

  • Page 58

    MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA SANGYO CO., L TD. T okyo, Japan[...]