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Multiquip Qp-2TE manual

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Table of contents for the manual

  • Page 1

    OPERA TION AND PAR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .multiquip.com MODEL QP-2TE TRASH PUMP (ROBIN GASOLINE ENGINE) Re vision #1 (08/10/10)[...]

  • Page 2

    P A GE 2 — QP- 2TE TRASH PUMP — OPERA TION AND P AR TS MANU AL — REV . #1 (08/10/10) PR OPOSITION 65 W ARNING[...]

  • Page 3

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 3 NO TES[...]

  • Page 4

    P A GE 4 — QP- 2TE TRASH PUMP — OPERA TION AND P AR TS MANU AL — REV . #1 (08/10/10) Specification and part number are subject to change without notice . NOTE QP-2TE T rash Pump Proposition 65 W ar ning ............................................. 2 T ab le of Contents ...................................................... 4 P ar ts Order in[...]

  • Page 5

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if[...]

  • Page 6

    P A GE 6 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instructions cou[...]

  • Page 7

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses , respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or city and state[...]

  • Page 8

    P A GE 8 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) SAFETY INFORMA TION CA UTION NEVER  lubricate components or attempt ser vice on a running machine. NEVER  b lock or restrict flow from discharge hose . Remov e kinks from discharge line bef ore star ting pump . Operation with a b lock ed discharge line c[...]

  • Page 9

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T add fuel to equipment if it is placed inside truck  bed with plastic liner . P ossibility exists of e xplosion or fire due to static electricity . DO NO T  star t the engine near spilled fuel or combustib le fl[...]

  • Page 10

    P A GE 10 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) TRANSPORTING SAFETY CA UTION NEVER  allow any person or animal to stand underneath the equipment while lifting. NO TICE Bef ore lifting, make sure that the equipment parts (hook  and vibration insulator) are not damaged and scre ws are not loose or miss[...]

  • Page 11

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 11 NO TES[...]

  • Page 12

    P A GE 12 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP- 2TE Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o ME T 2 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) . m m 1 5 ( . n i 0 0 . 2 g n[...]

  • Page 13

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 13 QP- 2TE — SPECIFICA TIONS (ENGINE) ) e n i g n E ( s n o i t a c i f i c e p S . 2 e l b a T e n i g n E l e d o M1 2 0 0 5 D 0 7 1 X E N I B O R e p y T e l g n i S , e k o r t s 4 d e l o o c - r i A d a e h r e v O , r e d n i l y C e n i g n E e n i l o s a G[...]

  • Page 14

    P A GE 14 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — GENERAL INFORMA TION APPLICA TION The QP-2TE T rash Pump is designed to be used f or de w atering applications. Both the suction and discharge ports on the QP- 2TE trash pump use a 2-inch diameter opening, which allows the pump to pump at a rate o[...]

  • Page 15

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 15 Figure 2 shows a typical application using the QP- 2TE T r ash pump . Please note that this pump is intended f or the remov al of cl ean water and w ater containing some debris and solids. Maximum size of solids should not e xceed 1.0 inch (25 mm) in diameter . DO [...]

  • Page 16

    P A GE 16 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — REFUELING PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE T O . ST A TIC ELECTRICITY D ANGER Figure 3. Pump Refueling D ANGER Adding fue[...]

  • Page 17

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 17 QP- 2TE — B ASIC ENGINE Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for pro[...]

  • Page 18

    P A GE 18 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4 . If the oil level is low (Figure 6), fill to the edge of the[...]

  • Page 19

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 19 Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o prime pump , remov e fill cap (Figure 2) and fill pump casing with water . If the pump casing is not filled w[...]

  • Page 20

    P A GE 20 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — INITIAL ST ART -UP (ENGINE) Starting the Engine ( ROBIN engine) 1 . Place the engine fuel valve lever (Figure 7) to the " ON " position. DO NOT attempt to operate the pump until the Saf ety , General Inf or mation and Inspection sections[...]

  • Page 21

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 21 QP- 2TE — INITIAL ST ART -UP (ENGINE) 6 . Grasp the star ter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly and smoothly for starting. 7 . [...]

  • Page 22

    P A GE 22 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — MAINTENANCE (PUMP) T o perf or m the pump v acuum test do the f ollowing: 1 . Remove the pump fill cap (Figure 2), and fill the pump with water . 2 . Start the engine as outlined in the initial start-up section, and wait for the pump to begin pump[...]

  • Page 23

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 23 QP- 2TE — MAINTENANCE (PUMP) Figure 18. Pump V acuum T ester Pressure reading may vary depending on altitude. See T ables 3 and 4 on page 12. NOTE[...]

  • Page 24

    P A GE 24 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erform engine maintenance procedures as ref erenced b y T ab le 6 belo w: e l u d e h c S e c n a n e t n i a M e n i g n E . [...]

  • Page 25

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 25 Maintenance P erform the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y . Chec k and retighten all f asteners as necessar y . Che[...]

  • Page 26

    P A GE 26 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required:  Drain the fuel tank completely .  Run the engine until the fuel in the injection system is completely consumed .  Co[...]

  • Page 27

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 27 NO TE P A GE[...]

  • Page 28

    P A GE 28 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a [...]

  • Page 29

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 29 QP- 2TE — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O . s e t a u t c u l f d e e p s l a[...]

  • Page 30

    P A GE 30 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P[...]

  • Page 31

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 31 QP- 2TE — SUGGESTED SP ARE P AR TS QP- 2TE TRASH PUMP 1 T O 3 UNITS W/ROBIN EX170D50021 ENGINE Qt y . P/N Description 2 ........................................... KIT , MECHANICAL SEAL, O-RINGS 1 ............ 1889040030 .......... IMPELLER 2 ............ 0631211[...]

  • Page 32

    P A GE 32 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — PUMP ASSY . PUMP ASSY . 6[...]

  • Page 33

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 33 QP- 2TE — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1889100011 CASING 1 2 1889100020 CASING CO VER 1 3 18890001600014 SUCTION CO VER 1 4 1889100171 DRAIN CO VER 1 5 19920002200014 DRAIN CO VER HANDLE 4 6 1889040031ASSY IMPELLER KIT ....[...]

  • Page 34

    P A GE 34 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) QP- 2TE — PUMP ASSY . PUMP ASSY . 6[...]

  • Page 35

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 35 QP - 2TE — PUMP ASSY . PUMP ASSY . (CONTINUED) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 7 0181090825 B O L T SET WITH SPRING W ASHER 4 (SUCTION CO VER)M8 X 25 3 8 0151191257 S TUD BOL T (DRAIN CO VER HANDLE), X 4.7X16 4 39# 0520030310 K E Y , 4.7 X 21 MM ....[...]

  • Page 36

    P A GE 36 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE— CRANKCASE ASSY . CRANKCASE ASSY .[...]

  • Page 37

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 37 R OBIN EX170D50021 ENGINE— CRANKCASE ASSY . CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2771010241 CRANKCASE CP ....................... 1 ............... INCLUDES ITEMS W/ * 20# 2371420103 V A L V E GUIDE 2 26# 2771601001 STEM SEAL 1 30 * 044025020[...]

  • Page 38

    P A GE 38 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE— CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY .[...]

  • Page 39

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 39 R OBIN EX170D50021 ENGINE— CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2772030121 CRANKSHAFT CP 1 50 0180140020 FLANGE NUT 1 70 0323030010 W OODR UFF KEY 1 310 2772250110 CONNECTING R OD ASSY . ...........[...]

  • Page 40

    P A GE 40 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE— GO VERNOR ASSY . GO VERNOR ASSY .[...]

  • Page 41

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 41 R OBIN EX170D50021 ENGINE— GO VERNOR ASSY . GO VERNOR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2774230113 G O VERNOR LEVER 1 20 2774220133 G O VERNOR SHAFT 1 30 2774270101 G O VERNOR R OD CP 1 40 2774280113 ROD SPRING 1 50 0031305000 CLIP 1 60 0130060240 [...]

  • Page 42

    P A GE 42 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE— INT AKE EXHA UST ASSY . INT AKE AND EXHA UST GROUP ASSY .[...]

  • Page 43

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 43 R OBIN EX170D50021 ENGINE— INT AKE EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2773160111 CAM SHAFT CP ....................................... 1 ................. INCLUDES ITEMS W/ % 25 2773510103 PIN, CAM SHAFT 1 2 7 024[...]

  • Page 44

    P A GE 44 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .[...]

  • Page 45

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 45 R OBIN EX170D50021 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 510 2773261500 AIR CLEANER ASSY ., DU AL .......... 1 .................. INCLUDES ITEMS W/ * 510-200 * 2773263008 BASE CP 1 510-220 2773260408 P A CKING 1[...]

  • Page 46

    P A GE 46 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE — COOLING AND ST AR TING ASSY . COOLIONG AND ST AR TING ASSY .[...]

  • Page 47

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 47 R OBIN EX170D50021 ENGINE— COOLING AND ST ARTING ASSY . COOLING AND ST AR TING ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2775120201 B L O WER HOUSING CP , BLA CK 1 20 0732005140 LABEL, TRADEMARK 1 40 0110060030 FLANGE BOL T 4 60 2775271111 BAFFLE 1, CASE C[...]

  • Page 48

    P A GE 48 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY .[...]

  • Page 49

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 49 R OBIN EX170D50021 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 210 2776230210 CARBURET OR ASSY . ............................ 1 ......... INCLUDES ITEM W/ * 210-1 * 2776253508 T H RO TTLE V AL VE 1 210-2 * 2096235108 TH [...]

  • Page 50

    P A GE 50 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY .[...]

  • Page 51

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 51 R OBIN EX170D50021 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2777923011 F L YWHEEL CP 1 11 2777943101 IGNITION COIL CP 1 30 0011406250 B O L T & W ASHER 2 50 27773101H1 WIRE 1 CP 1 6 0 X660000361 SWITCH ASSY . 1 70 0[...]

  • Page 52

    P A GE 52 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE— ELECTRIC DEVICE ASSY . ELECTRIC DEVICE ASSY .[...]

  • Page 53

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 53 R OBIN EX170D50021 ENGINE— ELECTRIC DEVICE ASSY . ELECTRIC DEVICE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 700 2777630111 OIL SENSOR CP 1 70 5 KU31104311 CONTROL ASSY . 1 740 0011406160 B O L T & W ASHER ASSY . 2 741 0150040090 T APPING SCREW 1 770 21479[...]

  • Page 54

    P A GE 54 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) R OBIN EX170D50021 ENGINE— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 55

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 55 R OBIN EX170D50021 ENGINE— FUEL T ANK ASSY . FUEL T ANK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 2776010201 FUEL T ANK CP 1 20 0732005181 LABEL, W ARNING 1 23 2779510103 LABEL, MODEL 1 30 0430440050 FUEL T ANK CAP CP 1 40 0641360010 FUEL FIL TER 1 48 0505[...]

  • Page 56

    P A GE 56 — QP- 2TE TRASH PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (08/10/10) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERM S T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges ad ded to th e invoice. All shipments are F .O .B. point of origin. [...]

  • Page 57

    QP- 2TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (08/10/10) — PAGE 57 NO TES[...]

  • Page 58

    OPERA TION AND PAR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without w ritten per mission. All other trademar ks are th[...]