English dropdown-ico

Multiquip c-30hdn manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip c-30hdn, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Multiquip c-30hdn one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Multiquip c-30hdn. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Multiquip c-30hdn should contain:
- informations concerning technical data of Multiquip c-30hdn
- name of the manufacturer and a year of construction of the Multiquip c-30hdn item
- rules of operation, control and maintenance of the Multiquip c-30hdn item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip c-30hdn alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip c-30hdn, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip c-30hdn.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Multiquip c-30hdn item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL Re vision #11 (03/29/12) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. SERIES MODEL C-30HDN CONCRETE PUMP (NISSAN ENGINE)[...]

  • Page 2

    P A GE 2 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) PROPOSITION 65 W ARNING[...]

  • Page 3

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and rocks. [...]

  • Page 4

    P AGE 4 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) MA YCO C-30HDN (NISSAN) CONCRETE PUMP Proposition 65 Warning ........ ..................................... 2 Silicosis/Respirator y W ar nings ................................. 3 T able of contents ....................................................... 4 P ar ts o[...]

  • Page 5

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 5 P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om thr ee easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address ([...]

  • Page 6

    P AGE 6 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) S N O I T A C I F I C E P S E N I G N E . 2 E L B A T e n i g n E l e d o ME N I G N E L A I R T S U D N I 5 1 A N A S S I N e p y T e d n i l y c e l g n i s , e v l a v d a e h r e v o , e k o r t s 4 e n i g n e e n i l o s a g t f a h s l a t n o z i r o h e k o[...]

  • Page 7

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 7 Figure 1. C-30HDN Concrete Pump Dimensions C-30HDN PUMP — PUMP DIMENSIONS[...]

  • Page 8

    P AGE 8 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when oper ating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR[...]

  • Page 9

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 9 C-30HDN PUMP — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. AL W A YS wear approv ed respirator y protection. AL W A YS wear appro ved eye an[...]

  • Page 10

    P A GE 10 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) The following safety guidelines should always be used when operating the C-30HDN structural concrete pump: GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual. ■ NEVER touch the hot exhaust manifold, m uffler or cylind[...]

  • Page 11

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 11 C-30HDN PUMP — R ULES FOR SAFE OPERA TION ■ AL W A YS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. ■ DO NO T oper ate this equipment unless all guards and safety devices are a[...]

  • Page 12

    P A GE 12 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) EMERGENCIES ■ AL W A YS know the location of the nearest fire e xtinguisher . ■ AL WA YS kno w the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a phone on the job site . Also know the phon[...]

  • Page 13

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 13 NO TES[...]

  • Page 14

    P A GE 14 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — OPERA TION AND SAFETY DECALS Figure 2. Operation and Safety Decals Figure 2 displa y's the oper ation and safety decals as they appear on the concrete pump , should any of these decals become damaged or unreadable, contact the Multiquip Parts[...]

  • Page 15

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 15 C-30HDN PUMP — IMPOR T ANT HAND SIGNALS Figure 3. Importand Hand Signals Figure 3 display's the basic hand signals commonly used in concrete pumping operations.[...]

  • Page 16

    P A GE 16 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — PUMP COMPONENTS Figure 4. Major Pump Components[...]

  • Page 17

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 17 C-30HDN PUMP — PUMP COMPONENTS Figure 4 illustrates the location of the major components f or the C-30HDN Concrete Pump. The function of each component is described below: 1 . Discharge Cone – Connect 3" elbow to this discharge por t, then connect 3" x 2&q[...]

  • Page 18

    P A GE 18 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONTR OL BO X COMPONENTS Figure 5. Pump Control Box Components 1 . Throttle Contr ol Knob – This is a variable speed type control. T ur ning the throttle lock (CCW) left unloc ks the throttle allowing the throttle control cable to be pulled out [...]

  • Page 19

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 19 C-30HDN PUMP — ENGINE COMPONENTS 2 1 5 8 4 6 7 3 9 10 12 13 14 11 Figure 6. Nissan Model A15 Basic Engine Components Operating the engine without an air filter , with a damaged air filter, or a filter in need of replacement will allo w dir t to enter the engine, causi[...]

  • Page 20

    P A GE 20 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — GENERAL INFORMA TION The following operating principles and operating suggestions should prove helpful in the successful operation of your concrete pump . Y our new “small line” concrete pump has been designed to giv e you man y years of ser v[...]

  • Page 21

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 21 C-30HDN— HO W IT W ORKS The MA YCO concrete pump has one main pumping piston which is valved by means of two ball checks. ( A inlet, and B outlet.) The secondary piston is used as a compensator piston to smooth out the pulsations of a single piston action. Note: The c[...]

  • Page 22

    P A GE 22 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) Figure 9 shows the relationship between the return spring, the compensator spring and the rocker arm to maintain a smooth perf ormance. DO NOT tighten the bolt (Item 1) completely , the rod end must be able to move. The pumping piston (Figure 8) is forcing the mat[...]

  • Page 23

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 23 NO TES[...]

  • Page 24

    P A GE 24 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — INSPECTION Figure 10. Engine Oil Dipstick e p y T l i O . 3 e l b a T n o s a e S e r u t a r e p m e T e p y T l i O r e m m u S r e h g i H r o C ° 5 2 0 3 - W 0 1 E A S l l a F / g n i r p S C ° 0 1 ~ C ° 5 2 0 2 / 0 3 - W 0 1 E A S r e t n [...]

  • Page 25

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 25 C-30HDN PUMP — INSPECTION Gasoline Check 1 . Remove the gasoline cap located on top of fuel tank. 2 . Handle Fuel in a saf ety container . If the container does not have a spout use a funnel. 3 . Visually inspect to see if fuel le v el is low . If fuel is low , replen[...]

  • Page 26

    P A GE 26 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — INSPECTION Checking Engine Coolant Level 1 . Remov e the radiator cap , and check the cooling w ater le v el inside the radiator (Figure 18). 2. Maintain water/coolant level at top of radiator coils. Figure 18. Radiator Coolant Figure 19. V -Belt [...]

  • Page 27

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 27 C-30HDN INITIAL ST AR T -UP 1. T ur n the inner most knob counter clockwise to unloc k the throttle cable (Figure 17). Figure 17. Throttle Control Knob (Un-loc king) 2 . Push the outermost button inward, then pull out about half wa y . This will set the throttle at half[...]

  • Page 28

    P A GE 28 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) System Shut-Down 1 . Place the pumping control switch in the OFF position (Figure 20). 2 . Push the throttle contro l in all the way (idle). Let the engine run at idle speed for 3-5 minutes. 3 . T ur n the ignition ke y (Figure 21) to the OFF position. 4 . Clean p[...]

  • Page 29

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 29 C-30HDN PUMP — OPERA TING INFORMA TION OPERA TING SUGGESTIONS 1 . A well-planned location for the pump and routing of the hose bef ore star ting a pour ma y sav e subsequent mov es through- out the job . 2 . Bef ore concrete is discharged into the hopper , it is sugge[...]

  • Page 30

    P A GE 30 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) If a blockage occurs, find where it is and clear it before fur ther pumping. DO NO T increase the engine speed to clear the blockage. Increasing the engine speed will only compound the problem . If you repeatedly pull the throttle all the way out and try to force [...]

  • Page 31

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 31 7 . The manifold is plugged if the volume at the discharge end of the hose stops, and the hose is soft. The dr ive belts will star t to slip and the engine will lugdown. Follow steps 7A through 7J to un-plug a clogged manifold. C-30HDN PUMP — OPERA TING INFORMA TION W[...]

  • Page 32

    P A GE 32 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN OPERA TING INFORMA TION Down-Hill Pumping Downhill pumping can be difficult on some jobs . The slurr y procedure would be the same as explained on the pages titled Operating Suggestions. It is suggested that a sponge 2”x 4”x 6” be placed in the hose [...]

  • Page 33

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 33 C-30HDN PUMP — T O WING GUIDELINES T o reduce the possibility of an accident while transpor ting the pump on public roads, always make sure that the trailer and the towing vehicle are in good operating condition and both units are mechanically sound. The following lis[...]

  • Page 34

    P A GE 34 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — T O WING GUIDELINES Figure 24. T owing Applications Figure 24 shown below illustrates the typical towing application that should be used when towing the pump.[...]

  • Page 35

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 35 C-30HDN PUMP — TRAILER SAFETY GUIDELINES This section is intended to provide the user with trailer service and maintenance information. Remember periodic inspection of the trailer will ensure safe towing of the equipment and will pre v ent damage to the equipment and [...]

  • Page 36

    P A GE 36 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. DO[...]

  • Page 37

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 37 C-30HDN PUMP — TRAILER SAFETY GUIDELINES Figure 26. Wheel Lug Nuts Tightening Sequence s t n e m e r i u q e R e u q r o T e r i T . 5 e l b a T e z i S l e e h Ws s a P t s r i F S B L - T F s s a P d n o c e S S B L - T F s s a P d r i h T S B L - T F " 2 15 2 [...]

  • Page 38

    P A GE 38 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) General Clean-up Procedure 1 . Ensure that there is no blockage in the hose and line (Pumping Tips, step 8) or in the manif old (Pumping Tips , step 7). If a blockage exists, clear it to ensure proper operation the ne xt time it[...]

  • Page 39

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 39 C-30HDN PUMP — MAINTENANCE (PUMP) Figure 27. Lubrication Box Dipstick LOW NORMAL Before starting engine, check that the oil level inside the “ ” is within the indicated operating range. Recommended oil type SAE 30. LUBE BOX 1” CAUTION DCL 152 Figure 28. Lubricat[...]

  • Page 40

    P A GE 40 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) Crankshaft and Cam Assembly Procedure 1 . Set bearing block (P/N EM14303) into hydraulic press. Place bearing cup into bear ing b lock and press in ev enly . Bearing cup should be aligned equally on both sides of bearing block. [...]

  • Page 41

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 41 C-30HDN PUMP — MAINTENANCE (PUMP) Clutch Lining Replacement (For P/N EM14320 Clutch Assembly Only) The normal lining thickness measures 3/16 of an inch. If the clutch star ts to slip or make an usual noise , it ma y be necessar y to replace the lining. Please note tha[...]

  • Page 42

    P A GE 42 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) Figure 29. Bearing/Cam Bushing Installation Bearing Installation 1 . Install the bearing components on the crankshaft making full contact with the back side of the crank disc as indicated the symbol #. See Figure 25 belo w . 2 .[...]

  • Page 43

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 43 C-30HDN PUMP — MAINTENANCE (PUMP) Figure 30. Detent Holes Detent Hole (3) Installation 1 . After the bearing assembly has been is installed , remove the three “dog type” allen head set screws (B) to allow detents to be dr illed. See Figure 26 below . The detent ho[...]

  • Page 44

    P A GE 44 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) Figure 31. V -Belt and Drive Chain Adjustment V -Belt And Drive Chain Adjustment 1 . Loosen the pillow bearing bolts (Figure 27) only to the point where the bolts will remain snug. 2 Unlock the two pusher bolt lock nuts. 3 . T u[...]

  • Page 45

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 45 C-30HDN PUMP — MAINTENANCE (PUMP) Roller Chain Application A properly selected, installed and maintained drive chain (Figure 28) is an extremely versatile means of power transmission. It is possib le, how e ver , to greatly reduce a chain’s lif e and ev e n induce f[...]

  • Page 46

    P A GE 46 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) The clearance between pin and bushings is very small (Figure 31), on the order of .003 to .005 inches. A lubricant must be thin enough to flow into the chain. SAE 30 weight oil is about right for room temperature. Lighter oil sh[...]

  • Page 47

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 47 Assembling and Disassembling Drive Chain The components of the dr ive chain are hardened parts. Striking these par ts may cause metal chips to break off from the chain or the tools used resulting in personal injur y . During all stages of chain disassembly and assemb ly[...]

  • Page 48

    P A GE 48 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — ENGINE RPM ADJUSTMENT The go ver nor is f actor y adjusted and needs no fur ther adjustment. DO NO T adjust gov er nor bolt unless absolutely necessar y . Ref er to the Engine RPM Hunting section. ENGINE RPM ADJUSTMENT Prior to final adjustment, t[...]

  • Page 49

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 49 Figure 36. Linkage Adjustment C-30HDN PUMP — ENGINE RPM ADJUSTMENT[...]

  • Page 50

    P A GE 50 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — ENGINE TROUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E . 6 E L B A T N O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d e y a l e d . r e[...]

  • Page 51

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 51 C-30HDN PUMP — ENGINE TROUBLESHOO TING ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 E L B A T N O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S d n a t u p t u o , r e w o p e n i g n e w o L . d e e p s ? y t p m e k n a t l e u F. r e [...]

  • Page 52

    P A GE 52 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — WIRING DIA GRAM Figure 37. Wiring Diagram[...]

  • Page 53

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 53 C-30HDN PUMP — WIRING DIA GRAM (T AIL LIGHTS) Figure 38. T railer T ail Lights Wiring Diagram[...]

  • Page 54

    P A GE 54 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN CONCRETE MIX INFORMA TION The f ollowing inf or mation has been e x tracted from actual testing labor ator y repor ts . The pur pose of this pr inting is only to he lp create a better understanding of the impor tance of unif or m g radation an[...]

  • Page 55

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 55 A.S.T .M. ST AND ARD SPECIFICA TION FOR GRADING A GGREGA TE APPENDIX — C-30HDN CONCRETE MIX INFORMA TION[...]

  • Page 56

    P A GE 56 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN CONCRETE MIX INFORMA TION Consolidated Roc k Products Co ., Division of T ests 3/8” P ea Gra vel ST AND ARD PUMP MIXES (one-half inch minu s) NO TE: All weights shown are one cubic y ard with S.S.D . aggregates. CRP Mix Number 6004 .........[...]

  • Page 57

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 57 APPENDIX — C-30HDN RECOMMENDED SHO TCRETE SYSTEM RECOMMENDED SHO TCRETE SYSTEM Figure 39. Shotcrete System MA YC0 C -3 0 H D N 1-800-30-MA YCO 7 8 10 3 3 2 1 9 10 11 13 14 15 1/2 ST ANDARD AIR HOSE AIR COMPRESSOR (125 T O 250 CFM) 3/4 ST ANDARD AIR HOSE[...]

  • Page 58

    P A GE 58 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN RECOMMENDED SHO TCRETE SYSTEM General recommendations ■ If the site will permit, use steel pipe from the pump to the pool per imeter . It will reduce line pressures which is highly recommended. ■ The vibrator on the reducer by the pool imp[...]

  • Page 59

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 59 APPENDIX — C-30HDN RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spray patter n. DO NO T INST ALL THE NOZZLE A T THE END OF THE HOS[...]

  • Page 60

    P A GE 60 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26107 HOPPER SCREEN 1 2 EM231011 AIR VIBRA T OR 1 3 EM132 BO L T , 1/2-13X2 2 4 EM23407 AIR HOSE 1 5 EM23408 BUSHING 1 6 EM2[...]

  • Page 61

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 61 Figure 41-A. Slump T est (1/3 Full) Figure 41-C. Slump T est (Full-Overflow) Figure 41-B. Slump T est (2/3 Full) Figure 41-D . Slump T est (Removing Excess Concrete) Figure 41-E. Slump T est (Cone Invert) Figure 41-F . Slump T est (Measurement) 1 . T o obtain a represen[...]

  • Page 62

    P A GE 62 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ARTS[...]

  • Page 63

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 63 C-30HDN Concrete Pump w/Nissan Engine 1 Units Qty . P/N Description 6 ...... EM14904 ............ PIST ON CUP KITS 4 ...... EM18804 ............ 4 1/2" STEEL BALL 4 ...... EM14818 ............ 4" STEEL BALL 6 ...... EM14903 ............ BALL STOP PIN KIT 10 ..[...]

  • Page 64

    P A GE 64 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 65

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 65 C-30HDN PUMP — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 * DCL152 DECAL, CA UTION OIL LEVEL 1 2 * EM932 DECAL, CA UTION, MANIFOLD 1 3 * EM1028 DECAL, MUL TIQUIP MA YCO 2 4 * 508594 DECAL, CA UTION READ MANUAL 2 5 * EM508594 [...]

  • Page 66

    P A GE 66 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) COMPENSA T OR PISTON R OD ASSY . C-30HDN PUMP — COMPENSA T OR PIST ON ROD ASSY .[...]

  • Page 67

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 67 COMPENSA T OR PISTON R OD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14805 ROD END ................................... 1 ........... INCLUDES ITEMS W/+ 1 A + EM148053 BUSHING 1 2 EM968446 NUT HEX, 3/4”-10 GR5 2 3 EM14332 ROD SPRING GUIDE 3/4” 1 4 EM14331 [...]

  • Page 68

    P A GE 68 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONNECTING R OD - DRIVE SIDE ASSY . CONNECTING R OD - DRIVE SIDE ASSY .[...]

  • Page 69

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 69 C-30HDN PUMP — CONNECTING R OD - DRIVE SIDE ASSY . CONNECTING R OD - DRIVE SIDE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 EM505490 FITTING 1 8 * EM903163 BEARING CUP 1 9 * EM20814 BEARING BUSHING 1 10 * EM20813 S P ACER 1 11 * EM903162 BEARING CONE 2 12 * EM[...]

  • Page 70

    P A GE 70 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) ROCKER ASSY . C-30HDN PUMP — R OCKER ASSY . 17 16 15 13 12 27 7 25 44 5 8 9 10 11 6 3 7 7 10 20 31 24 23 8 24 23 22 21 30 28 7 1 35 27 45 14 7 31 7 7 A B C 3 4 2 19 NOTES: A. LONG STROKE SETTING. HIGHER VOLUME, LOWER PSI. B. ST ANDARD SETTING, NORMAL. C. SHORT S[...]

  • Page 71

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 71 C-30HDN PUMP — R OCKER ASSY . ROCKER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14329 SHAFT ROCKER ARM 1 2 EM14116 JOURNAL BLOCK 1 3 EM963180 SCREW , HHC 3/4”-10X5 2 4 EM923350 W ASHER LOCK 3/4” SPRING STEEL 2 5 EM14846 CAM ROCKER ARM ..................[...]

  • Page 72

    P A GE 72 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — COUNTER-SHAFT ASSY . COUNTERSHAFT ASSY . 9 12 11 12 8 7 2 6 2 1 3 4 7 12 6 6 5 6 5 6 22 60 21 3 4 59 61 55 12 NOTES: SEE CLUTCH ASSEMBL Y SEE CRANKCASE ASSEMBL Y 1 2 LUBRICA TION POINT LUBRICA TION POINT 1 2 PA R T O F FRAME MASTER LINK HALF LINK [...]

  • Page 73

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 73 COUNTER-SHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513073 COUNTER SHAFT 1 2 EM14311 CAM BEARING 2 3 EM124 B OL T HEX 1/2 X 1-3/4 2 4 EM1621 W ASHER 5” 2 5 EM923346 W ASHER, LOCK1/2” 2 6 EM968011 NUT HEX, 1/2-13 2 7 EM916001 FITTING 1 8 EM14316 KEY W[...]

  • Page 74

    P A GE 74 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CRANKSHAFT ASSY . CRANKSHAFT ASSY . 35 35 33 32 31 25 28 27 31 32 44 43 26 23 29 30 34 45 54 41 52 51 46 24 56 55 49 46 24 48 50 24 LUBRICA TION POINT LUBRICA TION POINT NOTES: SEE ROCKER ARM ASSEMBL Y ITEM 43 FOR ASSOCIA TED CRANKSHAFT COMPONENTS[...]

  • Page 75

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 75 C-30HDN PUMP — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 23 * EM14303 BEARING BLOCK 1 24 * EM702 SCREW , ALLEN HEAD 3/8-16X3/4 6 2 5 EM505490 ZERK FITTING 1 2 6 EM129 SCREW , HHC 3/4-10X8-1/2 2 2 7 EM492628 LOCK W ASHER 3/4 2 2 8 E[...]

  • Page 76

    P A GE 76 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MANIFOLD ASSY . MANIFOLD ASSY . 2 5 1 4 3 31 30 33 34 35 36 7 32 14 13 12 11 6 15 16 17 9 14 13 18 19 7 27 38 32 27 37 21 28 8 12 7 7 26 26 27 14 24 23 11 PA R T O F FRAME PA R T O F FRAME ACCESSORIES 7[...]

  • Page 77

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 77 C-30HDN PUMP — MANIFOLD ASSY . MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM23946 ELBOW 3”X90 DEG.HD 1 2 EM28004DD REDUCER 3X2X36 HD 1 3 EM2C0B BALL 2” SPONGE 2 4 EM28904 COUPLING 3” HD *CF* 2 5 EM18409 O-RING 1” 4 6 EM14843 UPPER DURASEA T 1[...]

  • Page 78

    P A GE 78 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — FRAME ASSY . FRAME ASSY . 32 30 33 34 16 4 5 2 23 21 20 7 8 10 11 35 3 31 14 15 12 20 21 18 1 39 20 21 19 22 17 20 21 13 26 27 29 39 40 41 42 1 42 1 40 1 RUBBER LIGHT SEAL IS INCLUDED WITH ITEM 42. NOTES: 36 21 37 28 R I G H T - S I D E L E F T - [...]

  • Page 79

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 79 C-30HDN PUMP — FRAME ASSY . FRAME ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513085 FRAME ASSEMBL Y 1 2 EM70186 JACK S T AND , REAR 1 3 EM744 CLEVIS PIN 1/2” X 4” 1 4 EM745 HAIR PIN C 5/8- 3/4” 1 5 EM14600A AXLE, ASSEMBL Y 1 7 501299 W ASHER THICK 1?[...]

  • Page 80

    P A GE 80 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — AXLE ASSY . AXLE ASSY .[...]

  • Page 81

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 81 C-30HDN PUMP — AXLE ASSY . AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26518 CAP 14” CHROME 2 2 EM26615A TIRE ASSY . .......................................... 2 .......... INCLUDES ITEMS W/ * 3 * WHEEL ................................................[...]

  • Page 82

    P A GE 82 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MUFFLER, AIR FIL TER, AND ST OP SWITCH ASSY . MUFFLER, AIR FIL TER AND ST OP SWITCH ASSY . 2 1 3 4 5 6 7 8 9 10 12 13 14 15 16 17 11 1 HARDW ARE IS INCLUDED WITH ITEM 1 1. NOTES: 1 11 18 1 2 AIR FIL TER SUPPORT BRACKET IS INCLUDED WITH ITEM 1. 20 [...]

  • Page 83

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 83 C-30HDN PUMP — MUFFLER, AIR FIL TER, AND ST OP SWITCH ASSY . MUFFLER, AIR FIL TER AND STOP SWITCH ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98076 F IL TER, AIR 1 2 492364 SCREW , HHC 5/16- 18 X 1 2 3 EM513126 CLAMP , AIR INT AKE 2 4 EM513102 FLEX HOSE, AIR[...]

  • Page 84

    P A GE 84 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CLUTCH ASSY . CLUTCH ASSY .[...]

  • Page 85

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 85 C-30HDN PUMP — CLUTCH ASSY . CLUTCH ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 492395 SCREW , HHC 1/2- 13X1-3/4” 1 2 * EM923346 W ASHER, LOCK 1/2” 1 3 * EM621 W ASHER, FLA T 1/2” SPECIAL 1 4 * EM26321 ROT OR ASSEMBL Y 1 5 * EM918050 CLUTCH SPRING 2 6 [...]

  • Page 86

    P A GE 86 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — RADIA T OR AND ENGINE MOUNTING C-30HDN PUMP — RADIA T OR AND ENGINE MOUNTING BRA CKET ASSY . RADIA T OR AND ENGINE MOUNTING BRA CKET ASSY . 1 2 3 4 5 4 5 7 7 8 3 10 11 12 24 13 14 15 16 15 15 13 6 14 15 8 18 18 17 17 19 16 11 12 16 19 20 15 14 2[...]

  • Page 87

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 87 C-30HDN PUMP — RADIA T OR AND ENGINE MOUNTING BRA CKET ASSY . RADIA T OR AND ENGINE MOUNTING BRACKET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM64900014 SCREW , HHCS 3/8 - 16 x 7/8" 2 2 EM64700071 W ASHER, LOCK 3/8 2 3 EM64700070 W ASHER, FLA T .375 x [...]

  • Page 88

    P A GE 88 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — RADIA T OR, MOUNTING BRA CKET AND HOSES ASSY . RADIA T OR, BRACKET AND HOSES ASSY .[...]

  • Page 89

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 89 RADIA T OR, BRACKET AND HOSES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513116 CLAMP , 1/2” HOSE 1 2 2101402 W ASHER, FLA T 1/4" 1 3 492268 HHCS 1/4" x 3/4" 1 4 EM20427 HOSE, O VERFLOW 1 5 EM64900014 HHCS, 3/8 -16 x 7/8" 1 6 EM94700071 [...]

  • Page 90

    P A GE 90 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONTR OL BO X MOUNTING BRA CKET ASSY . CONTR OL BO X MOUNTING BRACKET ASSY .[...]

  • Page 91

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 91 C-30HDN PUMP — CONTR OL BO X MOUNTING BRA CKET ASSY . CONTR OL BO X MOUNTING BRACKET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 492363 SCREW , HHC 5/16- 18 X 3/4” 2 2 492582 N U T , NYLOC 5/16- 18 2 3 EM509250 SCREW , HHC M6 X 20 P-1 2 4 2101402 W ASHER, LO[...]

  • Page 92

    P A GE 92 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 93

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 93 C-30HDN PUMP — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513130 FR ONT P ANEL O VERLA Y 1 2 506239 C H O K E CABLE ASSY . 1 3 12305 RED PILO T LENS DIA 5/8" 3 4 51908 1 2 VDC BULB 3 5 510229 T H RO TTLE CABLE ASSY . [...]

  • Page 94

    P A GE 94 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 95

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 95 C-30HDN PUMP — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14705 CABLE, POSITIVE BA TTER Y 1 2 EM506266 CO VER, POSITIVE TERMINAL 1 3 10318 B OX, B A TTER Y 1 4 EM492541 NUT , HEX 5/16- 18 1 5 EM923023 W ASHER, FLA T 5/16 1 6 EM92[...]

  • Page 96

    P A GE 96 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 97

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 97 C-30HDN PUMP — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM20427 HOSE, FUEL 1 2 506208 CLAMP , HOSE 1 3 EM20763 F IL TER, FUEL 1 4 EM513115 AD APTER ..................................................... 1 ............. BEFORE JUL[...]

  • Page 98

    P A GE 98 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — HOPPER ASSY . HOPPER ASSY . 1 2 3 4 5[...]

  • Page 99

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 99 C-30HDN PUMP — HOPPER ASSY . HOPPER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14159 HOPPER SCREEN 1 2 EM14141 HOPPER 1 3 EM925191 PIN, HAIR 2 4 EM104 B OL T , 5/8”-11X2” HEX HEAD 3 5 EM507599 W ASHER 5/8” FLA T 3[...]

  • Page 100

    P A GE 100 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — HOOD ASSY . HOOD ASSY .[...]

  • Page 101

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 101 C-30HDN PUMP — HOOD ASSY . HOOD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 503723 R I V E T 4 2 491010 L A TCH KIT 2 3 EM513120 HOOD ASSY . 1 4 490937 B UMPER, R UBBER 2 5 EM406 NUT 1/2”-13 HEA VY HEX 2 6 EM124 BOL T 1/2” DIA-NC X4” G5 2 7 EM963003 SCR[...]

  • Page 102

    P A GE 102 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — LUBRICA TION P ANEL ASSY . POSITION LOCA TION LENGTH OF LINES 1 .................................................... COMPENSA T OR ROD ......................................................................... 2 8 " 2 ........................[...]

  • Page 103

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 103 LUBRICA TION P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * EM916001 FITTING, GREASE 1/8" NPT 1 4 2 * EM505489 STRAIGHT FITTING 1/8" NPT 1 3 3 * 505534 COUPLING W/NUT 1/8' NPT 1 4 4 * EM505516 PLASTIC HOSE LINE 1/4" DIA. ..............[...]

  • Page 104

    P A GE 104 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — REMO TE CONTR OL CABLE ASSY . REMO TE CONTROL CABLE ASSY . 3 4 2 5 6 7 8 1 1 INCLUDED WITH ITEM 1. NOTES: 1 9 2 2 CORD ASSY . ITEM 9 INCLUDES ITEMS WITHIN DASHED LINES.[...]

  • Page 105

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 105 C-30HDN PUMP — REMO TE CONTR OL CABLE ASSY . REMO TE CONTROL CABLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * EM16753 JUNCTION BO X 1 2 * EM16754 SWITCH, MICRO 1 3 * EM16756 GU ARD SWITCH - ALUMINUM 1 4 * EM491897 CONNECT OR, 3/16 RING 2 5 * EM26791 GRIP C[...]

  • Page 106

    P A GE 106 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — SOLENOID AND FUSE HOLDER ASSY . SOLENOID AND FUSEHOLDER ASSY .[...]

  • Page 107

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 107 C-30HDN PUMP — SOLENOID AND FUSE HOLDER ASSY . SOLENOID AND FUSEHOLDER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98139 SPRING 1 2 * EM207092 BO O T SOLENOID 1 3 EM207091D +12 VDC SOLENOID ..................................... 1 ......... INCLUDES ITEM W/ [...]

  • Page 108

    P A GE 108 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CYLINDER BLOCK & OIL P AN ASSY . A15 NISSAN ENGINE — CYLINDER BLOCK & OIL P AN ASSY .[...]

  • Page 109

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 109 CYLINDER BLOCK & OIL P AN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11010K4970 BLOCK ASSY .- CYL 1 2 1101932200 PLUG- WELCH (44 425) 1 3 11024K0100 PLUG- T APER (12.7) 2 4 11037H1000 N E T - STEEL CRANK CASE 1 5 11038H9700 P L A T E - BAFFLE 1 6 # 1104673[...]

  • Page 110

    P A GE 110 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CYLINDER HEAD & V AL VE CO VER ASSY . A15 NISSAN ENGINE — CYLINDER HEAD & V A L VE CO VER ASSY .[...]

  • Page 111

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 111 CYLINDER HEAD & V AL VE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 11041K4970 HEAD ASSEMBL Y - CYLINDER 1 3 11044H9822 GASKET - CYLINDER HEAD 1 4 1105173403 PLUG- BLIND CYLINDER HEAD 4 5 11056H1000 B O L T - CYLINDER HEAD 9 6 11057H5000 B O L T - CY[...]

  • Page 112

    P A GE 112 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CRANKCASE VENTILA TION ASSY . A15 NISSAN ENGINE — CRANKCASE VENTILA TION ASSY .[...]

  • Page 113

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 113 CRANKCASE VENTILA TION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 11823K4901 HOSE BLOWBY 1 4 11828G2561 HOSE- PIPE CONNECTION 1 6 1643910B00 CLAMP- HOSE 2 8 11810A3501 PCV V AL VE 1 A15 NISSAN ENGINE — CRANKCASE VENTILA TION ASSY .[...]

  • Page 114

    P A GE 114 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) PIST ON, CRANKSHAFT AND FL YWHEEL ASSY . A15 NISSAN ENGINE — PIST ON, CRANKSHAFT AND FL YWHEEL ASSY .[...]

  • Page 115

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 115 PIST ON, CRANKSHAFT AND FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12010G3462 PIST ON SET - W PIN, ST AND ARD 4 1 12010G3465 PIST ON SET - W PIN, OS=0.50 4 1 12010G3467 PIST ON SET - W PIN, OS=1.00 4 2 12033H9820 RING SET - PIST ON, ST ANDA RD 1 2 12[...]

  • Page 116

    P A GE 116 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CAMSHAFT AND V AL VE MECHANISM ASSY . A15 NISSAN ENGINE — CAMSHAFT AND V AL VE MECHANISM ASSY .[...]

  • Page 117

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 117 CAMSHAFT AND V AL VE MECHANISM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 1102378200 PLUG- T APER 1 2 * 13001H9800 CAMSHAFT 1 3 1301018001 P LA TE- LOCA T . CAM 1 4 13020H9800 CAMSHAFT ASSEMBL Y ................................. 1 ............. INCLUDES ITEM[...]

  • Page 118

    P A GE 118 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) MANIFOLD ASSY . A15 NISSAN ENGINE — MANIFOLD ASSY .[...]

  • Page 119

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 119 MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 14001K4970 IN T AKE MANIFOLD 1 3 14004G5200 EXHA UST MANIFOLD 1 15 1403505H01 GASKET - MANIFOLD 1 16 14037N3600 Y OKE- MANIFOLD 4 23 1406411M00 STUD- EXHA UST 3 29 0164200012 PLUG- T APER 2 30 0164800181 PLUG[...]

  • Page 120

    P A GE 120 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) OIL PUMP ASSY . A15 NISSAN ENGINE — OIL PUMP ASSY .[...]

  • Page 121

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 121 OIL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 15010M3001 PUMP ASSEMBL Y OIL 1 2 1503618000 B O L T - OIL PUMP 2 3 1505005H00 STRAINER ASSEMBL Y - OIL ............................ 1 ............. INCLUDES ITEM W/ * 4 * 1505318000 GASKET - OIL STRAINER 1 5[...]

  • Page 122

    P A GE 122 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CARB URET OR ASSY . A15 NISSAN ENGINE — CARBURET OR ASSY .[...]

  • Page 123

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 123 CARB URET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16010K4970 CARB URET OR ASSY . ...................................... 1 ...... INCLUDES ITEMS W/ * 2 * 16011L1600 CHAMBER ASSEMBL Y CHOKE 1 3 * 16033K4960 JE T - MAIN 1 4 * 16050L1600 BLEED- SLOW AIR 1 5 [...]

  • Page 124

    P A GE 124 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) AIR HORN ASSY . A15 NISSAN ENGINE — AIR HORN ASSY .[...]

  • Page 125

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 125 AIR HORN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16267K4920 AIR HORN 1 2 16270L3210 AIR HORN SP A CER 1 4 16523L1700 GASKET - ADPT . 1 5 16525L1600 STUD- AIR HORN 1 9 16599N3600 CAP- CONN 1 12 0891110610 N UT 1 A15 NISSAN ENGINE — AIR HORN ASSY .[...]

  • Page 126

    P A GE 126 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) FUEL PUMP ASSY . A15 NISSAN ENGINE — FUEL PUMP ASSY .[...]

  • Page 127

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 127 FUEL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 17010K7700 PUMP ASSEMBL Y - FUEL ................................ 1 ............. INCLUDES ITEMS W/ * 2 * 17013H5001 BO D Y ASSEMBL Y , LOWER 1 3 * 1706150000 GASKET - V AL VE 2 4 * 17065M0110 V A L V E ASSE[...]

  • Page 128

    P A GE 128 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) FUEL PIPING ASSY . A15 NISSAN ENGINE — FUEL PIPING ASSY .[...]

  • Page 129

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 129 FUEL PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16420A0600 S P A CER FUEL PUMP 1 7 17522K4970 TUBE ASSEMBL Y - FUEL 1 11 0812081228 BO L T 1 14 089111081A N UT 2 16 0891513810 W ASHER 2 17 0131101081 W ASHER 2 A15 NISSAN ENGINE — FUEL PIPING ASSY .[...]

  • Page 130

    P A GE 130 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) GO VERNOR (MECHANICAL) AND FITTING ASSY . A15 NISSAN ENGINE — GO VERNOR (MECHANICAL) AND FITTING ASSY .[...]

  • Page 131

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 131 GO VERNOR (MECHANICAL) AND FITTING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11920H9915 B E L T - G O VERNOR 1 2 0891110410 NU T 1 3 1614948600 SPLIT CO TTER PIN 2 4 16370K4970 ROD ASSEMBL Y - CONN 2 5 1815948200 LEVER- GO VERNOR 1 6 1817327160 BALL- STEEL 1 [...]

  • Page 132

    P A GE 132 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) GO VERNOR (MECHANICAL) ASSY . A15 NISSAN ENGINE — GO VERNOR (MECHANICAL) ASSY .[...]

  • Page 133

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 133 GO VERNOR (MECHANICAL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A 19101K7505 G O VERNOR ASSY ., MECHANICAL ................ 1 ............. INCLUDES ITEMS W/ * 1 * 19129K7500 PULLEY - GO VERNOR 1 2 * 19201K7500 CASE- GO VERNOR 1 3 * 1920249002 CASE- BRG. 1 4 *[...]

  • Page 134

    P A GE 134 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) GO VERNOR (MECHANICAL) ASSY . A15 NISSAN ENGINE — GO VERNOR (MECHANICAL) ASSY .[...]

  • Page 135

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 135 GO VERNOR (MECHANICAL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 34 * 1928848301 LEVER- GO VERNOR 1 35 * 1929948301 B OX- GEAR 1 36 * 1930649000 SET BOL T - FORK SHAFT 1 37 * 1930748600 P A CKING 1 38 * 19309K7500 G A UGE- OIL LEVEL 1 39 * 1931048600 P A CKING [...]

  • Page 136

    P A GE 136 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) EXHA UST TUBE AND MUFFLER ASSY . A15 NISSAN ENGINE — EXHA UST TUBE AND MUFFLER ASSY .[...]

  • Page 137

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 137 EXHA UST TUBE AND MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 20011K4915 TUBE ASSEMBL Y EXHA UST 1 3 20601H7210 P LA TE- FIXING 1 4 20602S0600 NU T - FIXING TUBE END 3 A15 NISSAN ENGINE — EXHA UST TUBE AND MUFFLER ASSY .[...]

  • Page 138

    P A GE 138 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) W A TER PUMP ASSY . A15 NISSAN ENGINE — W A TER PUMP ASSY .[...]

  • Page 139

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 139 W A TER PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 21010K7700 W A TER PUMP ASSY ....................................... 1 ............. INCLUDES ITEMS W/ * 2 093400010P W ASHER 3 3 * 21014H1001 GASKET - W A TER PUMP 1 4 2105120500 PULLEY - F AN & PUMP[...]

  • Page 140

    P A GE 140 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) IGNITION SYSTEM ASSY . A15 NISSAN ENGINE — IGNITION SYSTEM ASSY .[...]

  • Page 141

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 141 IGNITION SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 22401M7714 PLUG- SP ARK STD . 4 2 2243110560 RING- HT . CABLE 1 3 22450Y4000 CABLE ASSEMBL Y COIL TO DIST . 1 4 22451H5000 CABLE ASSEMBL Y #1 1 5 22452H5000 CABLE ASSEMBL Y #2 1 6 22453H5000 CABLE ASSE[...]

  • Page 142

    P A GE 142 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) DISTRIB UT OR ASSY . A15 NISSAN ENGINE — DISTRIBUT OR ASSY .[...]

  • Page 143

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 143 DISTRIB UT OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 22100G5110 DISTRIBUT OR ASSEMBL Y ........... 1 ........... INCLUDES ITEMS W/ % 2 0143600191 SCREW 1 4 0143600221 SCREW 1 5 % 22020G5111 TRANSISTER- IGNITION UNIT 1 6 % 22023G5110 S E A T - SYNK. 1 8 % 2[...]

  • Page 144

    P A GE 144 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) AL TERNA T OR ASSY . A15 NISSAN ENGINE — AL TERNA T OR ASSY .[...]

  • Page 145

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 145 AL TERNA TOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11710H7201 B R A CKET - AL TERNA T OR 1 2 1171321001 SHIM- AL TERNA T OR AR 3 11715H7201 BAR ADJ- AL TERNA T OR 1 4 1172077702 B EL T - F A N 1 6 081810301A BO L T 2 4 0812082062 B O L T 1 8 081710351A BO[...]

  • Page 146

    P A GE 146 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) TERMS AND CONDITIONS OF SALE — P ART S P A YMEN T TERMS T erm s of payment for parts are net 30 d ays. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O .B. point of or igin. Mul[...]

  • Page 147

    C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 147 MA YCO PUMP W ARRANTY MECHANICAL DRIVE MODELS MA YCO PUMP , hereinafter referred to as “Manuf acturer’, warr ants each ne w Ma yco Pump sold by the manuf acturer to be free from def ects in mater ial and workmanship , under nor mal use and ser vice, f or a period o[...]

  • Page 148

    OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P arts Depar tment 18910 Wi lm i ngton A v e . C ars on, C A 90746 Cont a ct : mq@mult i qu i p .com T e l. (800) 421-1244 F a x (800) 537-3927 800-427-1244 310-53[...]