English dropdown-ico

Multiquip ST-2005 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Multiquip ST-2005, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Multiquip ST-2005 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Multiquip ST-2005. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Multiquip ST-2005 should contain:
- informations concerning technical data of Multiquip ST-2005
- name of the manufacturer and a year of construction of the Multiquip ST-2005 item
- rules of operation, control and maintenance of the Multiquip ST-2005 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Multiquip ST-2005 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Multiquip ST-2005, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Multiquip service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Multiquip ST-2005.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Multiquip ST-2005 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OPERA TION AND P AR TS MANUAL Re vision #3 (09/21/04) Submersible Pumps Model ST -2005 Series THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES.[...]

  • Page 2

    P A GE 2 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) © COPYRIGHT 2004, Multiquip INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners a[...]

  • Page 3

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 3 ST -2005 SERIES SUB. PUMP — T ABLE OF CONTENTS Submersible Pump Component Drawings ST -2005T& ST -2005TCUL Pump Assemblies ... 26-27 ST -2005, ST -2005A, & ST -2005CUL Pump Assemblie s .......................................................[...]

  • Page 4

    P A GE 4 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — P ARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address ([...]

  • Page 5

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 5 ST -2005 SERIES SUB. PUMP — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to you[...]

  • Page 6

    P A GE 6 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — RULES FOR SAFE OPERA TION F ailure to follo w instr uctions in this man ual may lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is [...]

  • Page 7

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 7 ST -2005 SERIES SUB. PUMP — RULES FOR SAFE OPERA TION . Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ In emergencies always know the location o[...]

  • Page 8

    P A GE 8 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — DIMENSIONS Figure 1. ST -2005T Dimensions[...]

  • Page 9

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 9 ST -2005 SERIES SUB. PUMP — SPECIFICA TIONS 1. Motor Rotation – Upon star t-up , the pump " kic ks " in the opposite direction of motor rotation. The correct rotation is counterclockwise (CCW) as viewed from the impeller end of the pump[...]

  • Page 10

    P A GE 10 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — GENERAL INFORMA TION Introduction The Multiquip Model ST -2005 series submersible pumps are designed to pump water and is used for the draining (de- watering) of swimming pools, well casings construction sites, c[...]

  • Page 11

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 11 ST -2005 SERIES SUB. PUMP — COMPONENTS Figures 2 shows the location of the basic components, for the ST -2005 series submersib le pumps. Listed below is a br ief explanation of each component. 1 . Strainer Base – This strainer base is made of st[...]

  • Page 12

    P A GE 12 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — FLO A T SWITCHES Float Switch Theory Mercury monitoring is a mercury-switch actuated, liquid level control that has proven to be more economical and longer lasting than other types of liquid-level control systems[...]

  • Page 13

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 13 Float Switch Single or dual control float switches can be used for the unattended operation of the submersible pump. When using the piggy- bac k power configuration (plug), the ST -2005 series pumps DO NOT require the use of a control bo x. In this [...]

  • Page 14

    P A GE 14 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) Control Box (CB3) F or special remote pumping applications of the submersible pump , a control bo x ( Model CB3 ) ma y be required. This water resistant control box provides watertight housing and glands to prevent water from leaking into the[...]

  • Page 15

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 15 ST -2005 SERIES SUB. PUMP — OPERA TION Hose Connections 1 . Connect a 2-inch hose to the discharge port on the pump as shown in Figure 8. Make sure that the hose is attached correctly to the discharge port. Pump Power Connections (Piggy-Back Cord [...]

  • Page 16

    P A GE 16 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP— CONTR OL BO X INST ALLA TION The ST -2005 series submersible pumps are also designed to work with a control bo x ( Model CB3 ). This control box contains the necessary electronics (electronic overload module, floa[...]

  • Page 17

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 17 2 . Remove the pump AC input connector housing from the control box, then route the power cord through the cable gland on the control box. 3 . Connect the pump power cord to the contactor as shown in Figure 7 and T able 7. Connecting AC Power to the[...]

  • Page 18

    P A GE 18 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — CLEAN-UP Pump Shut-Down/Clean-up 1 . Remove the power from the pump by turning off the circuit breaker or switch that provides power to the pump. Remem- ber to make sure that hands are dry (not wet), and feet are[...]

  • Page 19

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 19 ST -2005 SERIES SUB. PUMP — MAINTENANCE LUBRICA TION T o check the oil le v el of the mechanical seal perform the following: 1 . Lay the pump (Figure 11) on its side with the oil plug facing upwards. 2 . Remove oil fill plug. 3 . Visually inspect [...]

  • Page 20

    P A GE 20 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — TR OUBLESHOO TING G N I T O O H S E L B U O R T P M U P . 8 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t S o T s l i a F p m u P ? s p m a / e g a t l o v t c e r r o c n I g n i [...]

  • Page 21

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 21 Figure 12. Pump Performance Curves ST -2005 SERIES SUB. PUMP — PERFORMANCE CUR VES 0 30 60 90 ST -2005T Performance Curve Capacity(US.G .P .M) T otal Head (Feet) 60 40 20 TOT AL HEAD CAP ACITY Max 34 FT Max 72 G .P .M 0 30 60 90 ST -2005C Performa[...]

  • Page 22

    P A GE 22 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — WIRING DIA GRAMS[...]

  • Page 23

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 23 NO TE P A GE[...]

  • Page 24

    P A GE 24 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 SERIES SUB. PUMP — EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (incl[...]

  • Page 25

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 25 ST -2005 SERIES SUB. PUMP — SUGGESTED SP ARE P ARTS ST -2005T/TCUL SUBMERSIBLE PUMP 1 T O 3 UNITS Qt y . P/ N Description 1 ............ 0202005T120 ................. AC CORD W/ GLAND 1 ............ 0202005T081 ................. OIL SEAL 1 .......[...]

  • Page 26

    P A GE 26 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005T/TCUL — ELECTRIC SUBMERSIBLE PUMP ASSY . ST -2005T - ST -2005TCUL - ELECTRIC SUBMERSIBLE PUMP ASSY . 120 125 125 121 128 127 128 156 158 224 157 445 446 11 9 447 65 16 6 11 2 74 60 34 42 23 24 7 160 76 81 3 8 4 5 1 530 531[...]

  • Page 27

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 27 ST -2005T - ST -2005TCUL - ELECTRIC SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 0202005T001 CASING 1 3 0202005T003 IMPELLER 1 4 0201503A004 IMPELLER NUT 1 5 0201503A005 SPRING W ASHER 1 6 0201503A006 IMPELLER KEY 1 7 0202005T007 [...]

  • Page 28

    P A GE 28 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 - ST -2005A - ST -2005CUL SUBMERSIBLE PUMP ASSY . ST -2005/A/CUL — ELECTRIC SUBMERSIBLE PUMP ASSY . 104 263 102 265 266 641 103 563 127 125 122 123 121 120 131 174 132 474 214-1 224 11 9 445 446 447 130 6 214-2 8 11 2 1 60 299 65 1[...]

  • Page 29

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 29 ST -2005 - ST -2005A - ST -2005CUL SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 0202005A001 CASING 1 3 0202005A003 IMPELLER 1 4 0201503A004 IMPELLER NUT 1 5 0201503A005 IMPELLER NUT W ASHER 1 6 0201503A006 IMPELLER KEY 1 8 0201503[...]

  • Page 30

    P A GE 30 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005 - ST -2005A - ST2005CUL SUBMERSIBLE PUMP ASSY . ST -2005/A/CUL — ELECTRIC SUBMERSIBLE PUMP ASSY . 104 263 102 265 266 641 103 563 127 125 122 123 121 120 131 174 132 474 214-1 224 11 9 445 446 447 130 6 214-2 8 11 2 1 60 299 65 160[...]

  • Page 31

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 31 ST -2005 - ST -2005A - ST -2005CUL SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 17 6 0202005A176 SUC CO VER 1 17 7 0201503A177 B OL T 4 17 9 0202005A179 P A CKING 1 214-1 0201503UL214A P A CKING 1 214-2 0201503A214B P A CKING 1 22 4[...]

  • Page 32

    P A GE 32 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005SB — ELECTRIC SUBMERSIBLE PUMP ASSY . ST -2005SB SUBMERSIBLE PUMP ASSY .[...]

  • Page 33

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 33 ST -2005SB SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 0202005SB001 CASING 1 3 0202005S003 IMPELLER 1 4 0202005SB004 IMPELLER NUT 1 5 0202005SB005 IMPELLER NUT W ASHER 1 6 0202005SB006 IMPELLER KEY 1 8 0202005SB008 CASING P A CKI[...]

  • Page 34

    P A GE 34 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005T ELECTRIC MO T OR ASSY . ST -2005T — ELECTRIC MO T OR ASSY .[...]

  • Page 35

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 35 ST -2005T — ELECTRIC MO T OR ASSY . ST -2005T ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARK 112 * 0202005T112 OIL SEAL 1 269 * 0202005T269 M O T O R B B RA CKET 1 270 * 0202005T270 MO T OR RO T OR 1 273 * 0202005T273 MOT OR ST A T [...]

  • Page 36

    P A GE 36 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005TCUL — ELECTRIC MO T OR ASSY . ST -2005TCUL ELECTRIC MO T OR ASSY .[...]

  • Page 37

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 37 ST -2005TCUL ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARK 112 * 0202005T112 OIL SEAL 1 269 * 0202005T269CUL M O TOR B B R A CKET 1 270 * 0202005T270 MO T OR RO T OR 1 273 * 0202005T273 MOT OR ST A T OR 1 445 * 0202005T445 CONDENDER [...]

  • Page 38

    P A GE 38 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005CUL — ELECTRIC MO T OR ASSY . ST -2005CUL ELECTRIC MO T OR ASSY .[...]

  • Page 39

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 39 ST -2005CUL ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARK 112 * 0201503A112 OIL SEAL 1 129* 0202005A129 MO TOR HEAD CO VER 1 130* 0202005UL130 P A CKING 1 131* 0202005A131 BO L T 4 132* 0201503A132 SPRING W ASHER 4 268* 0201503A268 M[...]

  • Page 40

    P A GE 40 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) ST -2005SB ELECTRIC MO T OR ASSY . ST -2005SB — ELECTRIC MO T OR ASSY .[...]

  • Page 41

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 41 ST -2005SB ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARK 112 * 0201503A112 OIL SEAL 1 129* 0202005A129 MO TOR HEAD CO VER 1 130* 0202005A130 P A CKING 1 131* 0202005A131 BO L T 4 132* 0201503A132 SPRING W ASHER 4 268* 0201503A268 MOT[...]

  • Page 42

    P A GE 42 — ST -2005 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #3 (09/21/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of payment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All s[...]

  • Page 43

    ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04) — PAGE 43 NO TE P A GE[...]

  • Page 44

    OPERA TION AND P ARTS MANUAL MUL TIQUIP INC . . . . . 18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 F AX: 310-537-3927 E-mail:mq @multiquip.com Internet :multiquip.com Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP CORPORA TE OFFICE 18910 Wil[...]