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New Buck Corporation 80ZC manual

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Table of contents for the manual

  • Page 1

    The following manual is for the 80ZC cabinet ONLY. If you require information on the Model 80 unit that fits inside this cabinet, please download the Model 80 manual from the “Stove Manuals” section of our website. Thank you for choosing Buck Stove![...]

  • Page 2

    MODEL 80 ZC CABINET INSTALLATION FEATURES: INSTALLATION: MAINTENANCE: PREPARATION: OPERATION: SAFETY: NEW BUCK CORPORATION 1992 NARNOCK HERSEY[...]

  • Page 3

    IMPORTANT I The Top Panel (#1 ) And Side-Panels (#2) Must Be Installed _On Cabinet Before Setting The Cabinet For Framing. tf. FRONT o S IDE PANEL ~ INSLlAT ION LAYERS ~ I I 0 TOP PANEL - ~ INSllATION CAP ~ " I h, _ ~it1- ~ TeP PANEL ~ ~ I KfiA'l" IKIM I f- r -P FRONT I LOUVl:RS I FRONT 0 ~ ~'xx 0 >tx > I- , --1 =' [...]

  • Page 4

    CAUTION - Refer to chimney manufacturers instructions for assembly and disassembly of chimney parts. Be sure to follow chimney instructions for proper clearances to combusti- bles and proper air spacing required. -',- Chlmnoy Cap -1- ~pp<OvO<l ch ..... y pipo A CAUTION: Vented Root Flashings are required with certain chimney installa· t[...]

  • Page 5

    CAUTION: Do not mix Ch imney P arts as a fire. may re su 1 t. Use one model of listed chimney parts completely for·an instal~ation. CAUTION: Read through all of these instructions carefully. Follow Chimney Manufacturer's Installation exactly. Failure to install the Cabinet, Stove, and Chimney as described in the instructions will void the man[...]

  • Page 6

    INSTALLATION PRECAUTIONS The following precautions are mandatory for a safe installation: A. Compliance with local building codes and regulations is mandatory. B. Be careful not to damage unit in handling and unpacking component parts and accessories. C. Use only listed approved chimney pipes. D. The chimney must extend a minimum of three feet abov[...]

  • Page 7

    A. Straight up through ceiling: (See Figures 1 and 2). This is a simple installation normally used when installing a Hodel ZC-80 inside an existing room, and in iome cases, in new construction. Refer to Figure 3 if an offset to clear an obstruction is needed. CAUTION- Refer to chimney manufacturers instructions for assembly and disassembly of chimn[...]

  • Page 8

    FRAMING CONSTRUCTION Except as noted, the Hodel ZC-80 can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. See figures 1 and 2 to make sure that these clearance restrictions are met. It is much wiser to place your Hodel ZC-80 correctly at the start of the installa- tion tha[...]

  • Page 9

    Framing must be accomplished after the Model ZC-80 is set in place. The chimney can be installed after framing, but installa- tion is considerably more difficult and, in some cases, impossi- ble. Therefore, it is recommended that the chimney be installed prior to framing when a choice exists. '~ ~t: LJ ± lZ rr~'Bl.lllzm<f1~mm_" A[...]

  • Page 10

    2. Set Hodel ZC-80 unit in place and attach safety shield to unit as shown in Figure i-A and i-B. You must place a noncom- bustible material 3/4" thick millboard or equivalent K Factor =.084/BTU/F 2 H0F inches minimum. 3. Frame the ZC Cabinet usng 2"x 4" studs or local building code framing. Some minor framing restrictions are requir[...]

  • Page 11

    NOTE: Finished wall must be 2" in front of face of Z.C. Cabinet (without hood panell. Singi. H •• der A Single Header must be used as part of front Iraming, vertical 2" .... ·s must be turned flat. WARNING! Install the hearth protector only as specified. The hearth extension must extend a minimum of 16" in front of the fireplace[...]

  • Page 12

    CAUTION! Refer to chimney manufacturers instructions for assembly and disassembly of chimney parts. Be sure to follow chimney instructions for proper clearances to combusti- bles and proper air spacing required. ffi--- Chimney Cap 0--.--1- Storm Collar ---:f-- Roof Flashing -+ Chimney Pipe ,.....e;~~"'-7"'5..-s-'lt-ttt1-- [...]

  • Page 13

    Install pipe to cabinet by pushing down over the ~tarter section of pipe on the ZC Cabinet. NOTE: To ease installation of the first section of pipe to the Cabinet use a pipe crimping tool and crimp the bottom of the inside chimney liner. Install pipe to cabinet by pushing down over the starter section of pipe on the ZC Cabinet. Maintain a 2 inch mi[...]

  • Page 14

    INSTALLING FIRESTOP RADIATION SHIELD: Nail the firestop Radia- tion Shield to' the bottom of the framed ceiling opening using at least two 8-penny nails per side. CHIMNEY INSTALLATION INFORMATION ROOF CLEARANCE Frame a square opening in roof maintaining the required 2" /' clearance to combustible materials between the chimney and the[...]

  • Page 15

    Electrical procedures: The ZC-80 Cabinet is not pre-wired; an electrician must wire the Cabinet into the home wiring. system using No. 14 AWG (with ground wiring) as minimum in accordance with local wiring codes. (See Figure 9) 1. Remove receptacle cover. 2. Remove receptacle from mounting box. 3. Run No. 14 AWG wire directly from house wiring in t[...]

  • Page 16

    FINISHING Finishing can now be completed using the desired material in accordance with local building and fire codes. CAUTION: Do not cover any opening on the Cabinet; heat must be allowed to escape from the openings designed into the unit. A grilled trim panel is provided with the trim package to cover this area. Also, the grilled opening at the b[...]

  • Page 17

    INSTALLING THE MODEL 80 BUCK STOVE Install unit as follows: A. Carefully reinspect chimney connections, vent outputs and cabinet air intakes after finishing is completed. B. Thoroughly clean all masonry mud and debris from cabinet and surrounding environment. C. Ensure that Cabinet has not been damaged during masonry pro- cess. D. Remove protective[...]

  • Page 18

    H. Install the trim kit attaching it to the Cabinet or finished framing by using 1" screws to secure the trim panels in place. I. Remove cover plate from Cabinet exposing receptacle. Roll up pOHer cord so it will fit inside of cover box. Plug in pOHer cord in receptacle. Re- place cover plate. (See Figure 10). ~ . .... Cover Plate / / o / &quo[...]