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New Buck Corporation FS 21 manual

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Table of contents for the manual

  • Page 1

    MODEL FS 21 NON-CA T AL YTIC UNIT FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY B u c k S t o v e SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY INSTALLED, A H OUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATI ON INSTRUCTIONS. CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL BUILDING DEPARTME NT, FIRE DEPARTME[...]

  • Page 2

    [...]

  • Page 3

    T ABLE OF CONTENTS Important Instructions ........................................................................................................ ................. 2 SECTION I: Introduction ....................................................................................................... ............ 3 SECTION II: Residential /Mobile Home Fr [...]

  • Page 4

    Page 2 INST ALLA TION, OPERA TION, AND MAINTENANCE INSTRUCTIONS MODEL FS 21 READ THIS FIRST IMPORTANT INSTRUCTIONS  The New Buck Corp. non-catalytic systems have been tested by ITS, Warnock Hersey to ANSI/UL Standards: UL 1482-2000: UL 1482 (2010).  Install and operate your units according to instructions pr ovided in this manual. Local[...]

  • Page 5

    Page 3 INTRODUCTION Your new MODEL FS 21 is a non-catalytic unit desi gned to meet the most stringent emissions standards without the use of a catalytic combusto r. This effect is achieved through the use of secondary air which is mixed with primary air in the unit’s firebox. For peak performance, we suggest the use of hard seasoned natural w ood[...]

  • Page 6

    Page 4 RESIDENTIAL / MOBILE FREEST ANDING INST ALLA TION AND CLEARANCES Select an installation location that will give the best airflow from the front of the heater to the remainder of the home PREPARING THE STOVE FO R INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V A C outlet to test th e motor [...]

  • Page 7

    Page 5 Floor Protection: Floor protection must be 3/8” minimum thickne ss non-com bustible material or equivalent. How to use alternate materials and how to ca lculate equivalent thickn ess An easy means of determining if a proposed altern ate floor protector meet s requirements listed in the appliance manual is to follow this procedure: 1. Conve[...]

  • Page 8

    Page 6 PREP ARING T H E ROOM HEA TER LOCA TION 1. Select an installation location that will give th e best airflow from the front of the heater to the remainder of the home. 2. Place the protective floor pad in position. 3. Place the unit on the pad making sure the mi nimum clearance specifications are met. 4. If connecting to an existing masonry f[...]

  • Page 9

    Page 7 A. V ertical exit using (6" Single wall minimum 24 ga. blued or black pipe and any listed 2100° UL 103 HT . TYPE Chimney) W ithout optional close cleara nce shield and pipe shield Model FS 21 minimum cle arance to combustibles NOTE: All clearances are to combustibles witho ut clos e clearance shields and pipe shield, using 6" Sing[...]

  • Page 10

    Page 8 HOW TO LOCA TE CHIMNEY EXIT AND INST ALL Residential Installation B. Vertical Wall Exit using (6" Single Wall m i nimum 24 ga. blued or black pipe with el- bow and any Listed 2100° UL HT chimney and Listed 2100° UL HT. T-Box assembly) Without optional close clearan ce shields and pipe shield. NOTE: For minimum clearances (See Page 9, [...]

  • Page 11

    Page 9 B. V ertical wall exit using (6" Single wall minimu m 24 ga. blued or black pipe with elbow and any listed 2100° UL 103 HT . TYPE Chimney and Listed 2100° UL HT . T -Box assembly ). W i thout optional close cleara nce shield and pipe shield Model FS 21 minimum cl earance to combustibles C C C C NOTE: All clearances are to combustibles[...]

  • Page 12

    Page 10 HOW TO LOCA TE CHIMNEY EXIT AND INST ALL Residential and Mobile Home Installation C. Vertical Exit using (6" DVL Close Clea rance pipe and any Listed 2100° UL 103 HT chimney). With optional close cl earance shield and pipe shield. NOTE: For installation of optional cl ose clearance shields and pipe shield (See Page 22). NOTE: For mini[...]

  • Page 13

    Page 11 NOTE: All clearances are to combustibles with opti onal close clearance shields and pipe shield, using DVL Close Clearance pipe, and minim um floor protector. A B C D E F G MODEL 21 19” 7" 7" 8.5" 8" 6" 16" C C C C Figure 7. CEILING SUPPORT CEILING INSTALLATION FLASHING CONTEMPORARY CAP STORM COLLAR DO NOT OB[...]

  • Page 14

    Page 12 HOW TO LOCA TE CHIMNEY EXIT AND INST ALL Residential and Mobile Home Installation D. Vertical Wall Exit using (6" DVL Close Cl earance Pipe and elbow and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly) With optional close clearan ce shield and pipe shield. NOTE: For installation of optional close cl earance shie[...]

  • Page 15

    Page 13 D. V ertical wall exit using (6" DVL Cl ose Clearance pipe with elbow and any listed 2100° UL 103 HT . TYPE Chi mney and Listed 2100° UL HT T -Box assembly ) W ith optional close clearance shield and pipe shield Model FS 21 minimum cl earance to combustibles C C C C NOTE: All clearances are to combustibles with clos e clearance shiel[...]

  • Page 16

    Page 14 OUT SIDE AIR INST ALLA TION Select an installation location that will gi ve the best airflow from the front of the heater to the re m ainder of the home. TOOLS FOR INSTALLATION Drop cloth; 3/32" Metal drill bit; 5/16" magnetic socket chuck adapter; 5/ 16" wrench (box or so cket) or adjustable wrench; Jigsaw with masonry, meta[...]

  • Page 17

    Page 15 UNDER SIDE OF MOBILE HOME FLOOR Figure 10B OUTSIDE AIR DUCT FLOOR PROTECTOR PAD OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBILE HOME IS NOT UNDERPINNED. Figure 10C (4) #10x1 OUTSIDE AIR DUCT THROUGH UNDERPINNED. 24" min. (610 mm) OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBLE HOME IS NOT UNDERPENNED RAIN CAP FLASHING RADIATION SHIELD OUTSIDE AIR[...]

  • Page 18

    Page 16 FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crum pled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws pr operly through th[...]

  • Page 19

    Page 17 ALCOVE INST ALLA TION AND CLEARANCES Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. PREPARING THE STOVE FO R INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V A C outlet to test th e motor and fan when optional m ot[...]

  • Page 20

    Page 18 Floor Protection: Floor protection must be 3/8” minimum thickne ss non-com bustible material or equivalent. How to use alternate materials and how to ca lculate equivalent thickn ess An easy means of determining if a proposed altern ate floor protector meet s requirements listed in the appliance manual is to follow this procedure: 1. Conv[...]

  • Page 21

    Page 19 HOW TO LOCA TE CHIMNEY EXIT AND INST ALL Alcove Installation Vertical Exit using (6" DVL Close Cleara nce pipe and any Listed 2100° UL 103 HT chimney). With optional close clearance shield a nd pipe shield. NOTE: For installation of optional close clearance shields and pipe shield (See Page 22). NOTE: For minimum clearances (See Page [...]

  • Page 22

    Page 20 ALCOVE INST ALLA TION AND CLEARANCES V ertical exit using (6" DV L Close Clearance pipe, and any listed 2100° UL 103 HT . TYPE Chi mney). W ith optional close clearan ce shield, and pipe shield Model FS 21 minimum cle arance to combustibles NOTE: All clearances are to combustibles with opti onal close clearance shields and pipe shield[...]

  • Page 23

    Page 21 FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC ou tlet when using with optional motor. 5. Place crumpled pieces of newspaper in the stove. Light it and close th e doors. Ensure that the stove draws properly through th[...]

  • Page 24

    Page 22 Installation of (Optional) Clos e Clearance Shields and Pipe Shield 1. Taking close clearance side sh ields, hold up to side of st ove leaving 1/4" gap between shield and top of stove. 2. Make reference mark in center of pre-punched ho le in top & bottom of shield. Drill two (2) 3/32" holes in back of unit on each side. Insert[...]

  • Page 25

    Page 23 OPERA TION This section of the manual is to help you ge t the maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experience any difficulty or have any questions concerning your heater , contact your dealer for assistance. The manufacturer recommends that for m aximum performance bur n dried natural [...]

  • Page 26

    Page 24 ASH REMOV AL INSTRUCTIONS (3) DUMP CHANNEL. SWEEP ASHES INTO ASH ASH DUMP TOP LID AND REAR OF HEATER. OPEN DUMP TOP LID IN RIGHT FIRE BOX. LOCATE ASH OPEN MAIN DOOR TO (4) BE PLACED ON A NON COMBUSTIBLE FLOOR UP TO 72 HOURS AFTER REMOVAL. THOROUGHLY COOLED. ASHES CAN IGNIT E CONTAINER UNTIL ASH CINDERS HAVE SHOULD BE RETAINED IN THE CLOSED [...]

  • Page 27

    Page 25 OPTIONAL MOT OR ASSEMBL Y KIT INST ALLA TION INSTRUCTIONS STEP 1. REMOVE ACCESS DOOR PANEL LOCATED AT BOTTOM OF UNIT. YOUR MOTOR A SSEMBLY COMES WITH A BRACKET ALREADY AT TACHED TO THE MOTO R. ALIGN THE HOLES IN MOTOR BRACKET WITH THE HO LES IN MOTOR MOUNT. SECURE BR ACKET WITH TWO 1/2” HEX HEAD SCREWS PROVIDED. ST EP 2. REMOVE THE PROTEC[...]

  • Page 28

    Page 26 STEP 1 STEP 2 STEP 3 WIRE DIAGRAM[...]

  • Page 29

    Page 27 1 - MOTOR (NON-CA T) 1 - MOTOR BRACKET 6 - #10 - 16 X 1/2” HEX HEAD 1 - #6 - 32 X 1/2” SLOT HEAD SCREW 5 - 1/8” X 1” BLACK FLA T GASKET WITH ADHESIVE 1 - JUMPER WIRE 4” MALE & FEMALE TERMINAL 1 - 1 10 THERMOST A T 1 - RHEOST A T 1 - RHEOST A T NUT 1 - RHEOST A T INDICA T OR KNOB 1 - RHEOST A T LABEL 1 - POWER CORD 1 - STRAIN R[...]

  • Page 30

    Page 28 WOOD HEA TER SAFETY Certain safety hazards are inhe rent in any wood heater installa tion. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chim ney should be thoroughly checked to be sure there are no holes or weak spots which coul d allow sparks or hot gases to escape. 2.[...]

  • Page 31

    Page 29 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Sluggish Heater Obstruction in chimney Check for and rem ove obstruction Wet or unseasoned wood being burned. Burn dried natural seaso ned hard wood. Poor chimney draft Improper chimney height or wrong size flue is being used. Cooler temperatures cau sed by external chimney. High Fuel Consumpt[...]

  • Page 32

    Page 30 NEW BUCK CORPORA TION (NBC) "LIMITED W ARRANTY" FOR THE BUCK STOVE PLEASE READ THIS W ARRANTY CAREFULL Y PRODUCTS COVERED This warranty covers the new Buck Stove h eating unit, so long as it is owned by the original purchaser, including optional and standard accessori es purchased at the sa me tim e, subject to terms, limitations,[...]

  • Page 33

    If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 CONDITIONS AND EXCLUSIONS (A) Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's option. (B) There is no other express wa [...]