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New Buck Corporation GAS STOVE HEATER manual

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Table of contents for the manual

  • Page 1

    CAST ST OVE SERIES (VENT-FREE) NAT URAL OR L.P. (LIQUID PROPANE) GAS STOVE HEATER OWNER’S OPERATI ON AND INSTAL LATION MANU AL WARNING: The MA series vent-free gas log heater is only approved for use in the CVF(*) series cast iron stove models. (*) Indicates Color Suffix Designation) WARNING: Imprope r installa tion, adjus tment, alteration, serv[...]

  • Page 2

    [...]

  • Page 3

    T ABLE OF CONTENTS SAFETY INFO RMATI ON ........................................................................................... 1 AIR FOR COMBUSTION AND VENTIL ATION ................................................... 3 INSTALLATION / CLEARANC ES ............................................................................. 6 STOVE CAVITY ASSEMB[...]

  • Page 4

    IDENTIFICA TION NUMBERS AND DESCRIPTIONS FOR CAST ST OVE SERIES HEPPLEWHITE CAST UNIT: ID # DESCRIPTION CVF100A ALMOND CVF100B BLACK CVF100BP CAST (BLACK PAINT) CVF100G GREEN CVF100GP CAST (GREEN PAINT) CVF100R RED TOWNSEND II CAST UNIT ID#___________________________ DESCRIPTION CVF200A ALMOND CVF200B BLACK CVF200BP CAST (BLACK PAINT) CVF200G GREEN[...]

  • Page 5

    SAFETY INFORMATION WARNINGS IMPORTANT: Read this owner’s m anual careful ly and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, exp losion, electrical shoc k, and carbon monoxide poisoni ng. DANGER : Carbon monoxide poisoning may lead to death! [...]

  • Page 6

    PRODUCT INDENTIFICATION LOCAL CODES Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of “The National Fu el Gas Code ANSI Z223.1”, also know as NFPA 54*. *Available fr om: American National Standards Institute In c. 1430 Broa dway New York, NY 1001 8 National Fire Prot ection Associ[...]

  • Page 7

    AIR FOR COMBUSTION AND VENTILATION WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for ade-qu ate combustion and ventilation air. Read the following instructions to ensure proper fresh air for this and other fuel-burning appliances in your home. Today’s homes are built[...]

  • Page 8

    AIR FOR COMBUSTION AND VENTILATION Continued DETERMINING FRESH-AIR FLOW FOR HEATER LOCATIO N Determining if You Have A Confined or Unconfined Space Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater pl us any adjoining rooms with doorless passageways or ventilation [...]

  • Page 9

    AIR FOR COMBUSTION AND VENTILATION Continue d VENTILATION AIR VENTIL ATION AI R FROM INSIDE BUILDING This fresh air would com e from an adjoining unc onfined space . When ventilating to an adjoining unconfined space, you must provide two permanent openings; on e within 12" of the ceiling and one within 12" of the floor on the wall connect[...]

  • Page 10

    GAS CONNECTION Check gas type. Use only the type of gas indicated on the valve rat ing plate. If the ty pe of gas l isted on the plate is not your ty pe of gas supply,DO NOT INSTALL. Contact your dealer for proper model. Always u se an external regula tor for all LP heaters to reduce the supply tank press ure to a maxim um of 13" W.C. This is [...]

  • Page 11

    INSTALLATION Continued STOVE CAVITY ASSEMBLY 1. Lif t off corrugated box enclo sing stove body crating. 2. Remove all s crews fastenin g the wood frame enclosure. Spread wood fram e open and l ift away from pl astic-bagged st ove body. The bottom pieces of pallet wood will remain bolted to the stove body. 3. Remove plastic bag from stove body. 4. R[...]

  • Page 12

    1 1 . Check general catch bolt alignment with door claw. Make final adjustmen t and door leveling after stove is in normal standing position. 12. Carefull y lift stove back up on its four attached legs. 13. Set top grate into stove top. 14. If available, install gas log heater inside stove cavity before installing the back panel (See Installing Gas[...]

  • Page 13

    7. Loosen – Do Not Remove t he two (2) rear side bolts of the stove, (one (1 ) on the left rear side, and one (1) o n the right rear side). Then place a Mounting Bracket (Mounting Brackets provided and packaged with Log Heater Base) between t he Bolt head and the stove body. Ensure that the other end of the Mounting Bracket is p laced on the heat[...]

  • Page 14

    POSITIONING OF LOGS WARNING: PO SITIONING LOGS IS VERY CRITICAL (SEE F IGURE 13). LOG PLACEMENT FOR LOG SET 1) Place rear log (flat faced) #1 on rear log s upport. The log has alignment notches on each corner. 2) Place ember strip (wrappe d in car dboard box ) #2 on front log suppo rts. Center from side to side. 3) Next place middle log (with e mbe[...]

  • Page 15

    INSTALLATION INSTALLING GAS LOG HEATER FIREBOX MODELS MA CVFB200LP OR MA CVFB200NAT CAUTION : Do not remove the me tal data plates attached to the heater as- sembly. The data plates contain impor- tant warranty information. WARNING: Failure to position the parts in accordance with theses dia- grams or failure to use only parts s pe- cifically appro[...]

  • Page 16

    CONTINUED 9. After ligh ting the heater check to ensure that the log placem ent is cor- rect, and that no flam e is coming in contact with the logs . If log place- ment is incorrect reve rse steps 5 and 6, and see pa ge 10, Fi gure 13. REMOVING CAST STOVE FRONT PANEL If at some time y ou may need to rem ove the front panel of your Cast Stove unit f[...]

  • Page 17

    INST ALLA TION OF OPTIONAL BLOWER ASSEMBL Y (MODEL MA CVF714) WARNING: Failure to position the parts in accordance with this diagram or failure to use only parts specifically approv ed may result in improper fun ctions, or pro perty damage, or per- sonal injury . 1. Remove Blower Assem bly from carton. Re- move all pr otective packagin g applied t [...]

  • Page 18

    Installation m ust include a n equipm ent shutoff valve, uni on, and plugge d 1/8" NPT tap. Locate NPT tap wit hin reach for test gauge hook up. NPT tap must be upstream from heater (See Figure 18, BVFB series). IMPORTANT : Install equipm ent shutoff valve in an accessible location. The equipm ent shutoff valve is for turning on or sh utting o[...]

  • Page 19

    4. Check all joint s of gas suppl y piping system . Apply m ixture of liquid soa p and water to ga s joints. B ubbles f orming s how a leak. 5. Correct all leaks at once. 6. Reconnect heat er and equipment shutoff valve to gas supply. Check reconnected fittings for leaks. Test Pressures Equal To or Less Than 1/2 psi (3. 5 kPa) 1. Close equipment sh[...]

  • Page 20

    FRONT ACCESS T O (SIT) MILLIV OL T VA L V E When performing pres sure checks or wiring accessories such as rem ote control, or wall mounting therm ostats it will be necessary to access the front of the valve body. To access the front of the valve body, you must remove t he face plate from the control bracket. To remove the face plate you will need [...]

  • Page 21

    *If knob does not pop up when released, stop and immediately call your service technician or gas supplier. * If the pilot will not stay lit after several tries, turn the gas con trol knob to the “OFF” position an d call your service technician or gas s upplier. NOTE: If pilot goe s out, re peat ste ps 4 through 8. Wait (5) five minutes before a[...]

  • Page 22

    OPERATING HEATER Continued WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, person al injury, or loss of life. Installation and service must be performed by a qua lified installer, service agency, or the gas supplier. IMPROPER: Alw ays operate the appliance at the completely “ON” or the c[...]

  • Page 23

    INSPECTING AND CLEANING MAINTENANCE WARNING: Turn off heater and let cool before cleaning. CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive l[...]

  • Page 24

    WARNING: Turn off heater a nd let cool before servicing. Only a qualified service person should service and repair heater. POSSIBLE CAUSE 1. Ignitor electrode not connected to ignitor cable 2. Ignitor cable pinched or wet 3. Broken ign itor cable 4. Bad piezo ignit or 5. Ignitor electrode broken 6 . Ignitor electrode position ed wrong 1 . Gas suppl[...]

  • Page 25

    TROUBLESHOOTING Continued OBSERVED PROBLEM Delayed ignition burner Burner backfi ring duri ng combusti on Slight smoke or odor during initial operation Moisture/condensation noticed on windows Heater produces a whistling noise when burner is lit Dark residue on logs or inside of f ireplace White powder residue form ing within burner box or on adjac[...]

  • Page 26

    TROUBLESHOOTING Continued WARNING: If you smell gas Shut off gas supply. Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instruct ions. If you cannot reach your gas supplier, call the fire departmen[...]

  • Page 27

    SERVICE HINTS When Gas Pressure Is Too Low • Pilot will not stay lit • Burners wil l have delay ed ignition • Heater will not produce specified heat When Gas Quality Is Bad • Pilot will not stay lit • Burners will produce flames and soot • Heater will backfire when lit You may feel your gas pressure is too low or gas quality is bad. If [...]

  • Page 28

    24 MILLIVOLT (SIT) KEY # PART # DESCRIPTION # 1 PE 8204C PILOT ASSEMBLY NATURAL GAS PE 8404C PILOT ASSEMBLY L.P. 2 PO 10-2121-12 FLEXIBLE SUPPLY LINE 3 PE 820637 (SIT) MILLIVOLT VALVE NATURAL GAS PE 820636 (SIT) MILLIVOLT VALVE L.P. 4 PE 916188 ON/OFF KNOB EXTENSION 5 PE 916189 HI/LO KNOB EXTENSION 6 PE RC211RB AUTO/OFF/MANUAL 7 PE 124461 PIEZO STR[...]

  • Page 29

    1 2 4 5 6 7 10 9 FIGURE 27 – PARTS 25[...]

  • Page 30

    8 8A 3 FIGURE 28 – VALVES AND SUPP LY LINES. 26[...]

  • Page 31

    PA R T S BREAKDOWN FOR CAST ST OVE SERIES T OWNSEND II SEE PAGE 28 FOR PARTS DESCRIPTION AND PART NUMBERS. (Discarded During Assembly) 27[...]

  • Page 32

    KEY PART DESCRIPTION QTY.NO. NO. 1C 104171-02 Top Grate with Screen (Center) (Black Only) 1 1L 104171-03 Top Grate with Screen (Left) (Black Only) 1 1R 104171-04 Top Grate with Screen (Right) (Black Only) 1 2 104172-02 Stove Back Panel (Black Only) (Optional on some models) 1 3 104173-09 Bottom Door (Metallic Green) 1 104173-10 Bottom Door (Metalli[...]

  • Page 33

    REPLACEMENT P AR TS OPTIONAL BLOWER ASSEMBL Y (MA CVF714) PART NO. DESCRIPTION QTY. PH 101612TEK #10-16 x 1/2" Self tapping Screws ( For Mounting Blower Assem bly To Fire Box) 4 PE A2-40-01 1/2 Pint Motor 1 PE 400132 Therm ostat 1 PE 400240 Power Cord 1 PE 400320 Strain Relief 1 PE RA911VB ON/OFF Switch 1 P AR TS A V AILABLE-NOT SHOW T OWNSEND[...]

  • Page 34

    P AR TS BREAKDOWN FOR CAST ST OVE SERIES HEPPLEWHITE 30[...]

  • Page 35

    P AR TS LIST HEPPLEWHITE KEY PART DESCRIPTION QTY. NO. NO. 1C 104171-13 Top Grate with Screen (Center) (Black only) 1 1L 104171-14 Top Grate with Screen (Left) (Black only) 1 1R 104171-15 Top Grate with Screen (Right) (Black only) 1 2 104172-03 Stove Back Panel (Black only) 1 3 104173-16 Bottom Control Door (Metallic Black) 1 104173-17 Bottom Contr[...]

  • Page 36

    P AR TS LIST HEPPLEWHITE KEY PART DESCRIPTION QTY NO. NO. 10 104176-01 Leg Leveler Bolt M8 x 1. 25-55mm Long (4 Total Pe r Stove) 1 11 104178-01 Back Panel Bolts M6 x 1-20mm Long with Flat Washer and Lock Washer (6 per unit) 1 12 107528-01 Left Door (Metallic Black) 1 107528-03 Left Door (Porcelain Enamel Black) 1 107528-07 Left Door (Porcelain Ena[...]

  • Page 37

    WIRING DIAGRAM DISCRI PTI ON DATE REV. BY APRVD NEW RELEASE M. B. DATE AUTO / OFF/MANUAL RED WI RE FOR OPTI ONAL REMOTE CONTROL OR WALL TH ERMO STAT B L A C K B L A C K PI LOT ASSEM BLY SIDE VI EW O F VALVE FRON T TERMINALS REAR TERMI NALS SCREW TERMI NALS FACT O RY W I RI NG CUT AND A DD THERMOST AT WI RE WIT H WIRENU TS ( NOT PROVI DED) TO BOTH E[...]

  • Page 38

    LIMITED W ARRANTY VENT -FREE NA TURAL OR L.P . (LIQUID PROP ANE) GAS LOG HEA TERS AND ST OVE CHASSIS WARRANTY INFORMATION New Buck Corpo ration warra nts this produc t to be free fr om defects in m aterials and c omponents fo r four (4) year s from the dat e of first purc hase provide d that the pr oduct has bee n properly installed, operated and m[...]