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Pitco Frialator 20 manual

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Table of contents for the manual

  • Page 1

    There's Always Something Cooking! Installation, Operation, and Maintenance Manual For Food, Donut, Chicken, and Fish Fryers Covering Models 20, 24, 26, and 34 R R APPR O VE D R[...]

  • Page 2

    MTS # PF17-01 Pitco Frialator #L20-078 Revision 3 Rev. Date 09/09/96[...]

  • Page 3

    NOTICES There are three different types of notices that you should be familiar with, a NOTICE, CAUTION, and WARNING. A NOTICE is a special note used to call attention to a particularly important point. CAUTION is used to point out a procedure or operation which may cause equipment damage. The WARNING notice is the most important of the three becaus[...]

  • Page 4

    SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY WARNING The fryer may be equipped with an oil proof, electrical supply cord with a three prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug. WARNING[...]

  • Page 5

    SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY WARNING Ensure that the fryer can get enough air to keep the flame burning correctly. If the flame is starved for air it can give of a dangerous carbon monoxide gas. Carbon Monoxide is a clear odorless gas that can cause suffocation. WARNING If your appliance operates on line vol[...]

  • Page 6

    i Safety Notice Table of Contents .............................................................................................................. .......... i-ii List of Tables and Figures ..................................................................................................... ......... i i i Chapter 1: General Information and Installat[...]

  • Page 7

    ii Table of Contents (Continued) Section Title Page Chapter 2: Operating Instructions .......................................................................................... 2 -1 2.1 FILLING THE FRYER ............................................................................................ 2- 1 2.1.1 Filling the Fryer With Liquid Shortening .[...]

  • Page 8

    iii List of Tables and Figures Table Title Page 1- 1 Ventilation and Fire Safety References ...................................................................... 1-6 Figure Title Page 1- 1 Pilot Assembly, Flame Adjustment ............................................................................ 1- 9 1- 2 Main Burner Conditions .................[...]

  • Page 9

    iv[...]

  • Page 10

    1-1 Chapter 1: General Information and Installation Congratulations on the purchase of your new Pitco Frialator universal fryer. This unit will give you many years of reliable service if you follow the simple operation and maintenance procedures in this manual. Contained in this manual are the general installation, operation, and maintenance proced[...]

  • Page 11

    1-2 1.2 CHECKING YOUR NEW FRYER Your new fryer has been carefully packed into a crate. Every effort has been made to ensure that your fryer will be delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, beca[...]

  • Page 12

    1-3 d. When all four legs are mounted, stand the unit up being careful not to put too much weight on any one leg. Adjust the height and level the fryer by adjusting the leveling devices on the leg with the water pump pliers. 1.3.2 Heat Deflector Installation If the fryer requires a heat deflector, you will find a removable label at the rear top edg[...]

  • Page 13

    1-4 1.4 INSTALLATION WARNING The fryer must be properly restrained to prevent movement or tipping. This restraint must prevent the fryer from movements that would splash hot liquids on personnel. This restraint may be by any means (alcove installation, adequate ties, or battery installation). Although it is possible for you to install and set up yo[...]

  • Page 14

    1-5 1.4.2.1 Fuel Types - Each fryer is equipped to work with one type of fuel. The type of fuel with which the appliance is intended to operate is stamped on the data plate attached to the inside of the door. WARNING DO NOT use an open flame to check for gas leaks! 1.4.2.2 Fuel Supply Line Leak and Pressure Testing - The fuel supply system must be [...]

  • Page 15

    1-6 1.4.3 Electrical Connection The electrical service used by the fryer must comply with local codes. If there are no local codes that apply, refer to the National Electrical Code (NEC) to install the service. In Canada refer to CSA Standard C22.1 Canadian Electrical Code Part 1 & 2, and local codes. Wiring diagrams are provided inside the fry[...]

  • Page 16

    1-7 Table 1-2 Ventilation and Fire Safety References Excessive ventilation causes drafts, which will interfere with the proper operation of the pilot and the burner. Leave at least 18 inches of open space between the fryer's flue vent opening and the intake of the exhaust hood. CAUTION Ensure that your ventilation system does not cause a back [...]

  • Page 17

    1-8 1.5 INITIAL ADJUSTMENTS After your fryer has been installed as described in section 1.4, it needs to be adjusted to ensure that it will perform as designed. These adjustments must be performed by a qualified person . To perform these adjustment the following tools will be needed: • Manometer (low pressure gauge) • Digital Thermometer (Tempe[...]

  • Page 18

    1-9 1.5.2.1 Lighting Instructions for Manual Pilot Lights - To light the pilot light refer to the following instructions. WARNING Wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to dissipate. a. Open the gas supply valves to the fryer. b. Turn the thermostat control knob counterclockwise to the OFF position. [...]

  • Page 19

    1-10 AB Figure 1-1 Pilot Assembly, Flame Adjustment a. This test requires a DC millivolt meter set to a scale of 0-1000mv. Using test leads with sharp probes will help in taking the required reading. b. Locate the thermopile wires coming from the thermostat/limit box going to the gas valve. The wire insulation size decreases near the gas valve conn[...]

  • Page 20

    1-11 c. Turn the gas valve knob to the ON position. d. Turn the fryer ON/OFF/TEST switch to the ON position. If the fryer is equipped with the optional melt cycle, place the switch in the MELT ON position. e. Turn the thermostat to the desired temperature setting. f. The main burner will light and be controlled by the thermostat. g. The POWER ON li[...]

  • Page 21

    1-12 The flame seems to "lift off" the face of the burner. To correct adjust main burner as described in 1.5.3.2. The tubes and baffles are badly carbonized. Check vent and adjust if necessary. Check for heat tube or flue blockage. A soft, steady blue flame should enter the heat tube without touching the front outside rim of the tube. Hav[...]

  • Page 22

    1-13 1.5.3.1 Gas Line Requirements - A properly installed gas supply system will deliver 7.0 ±2.0" w.c. natural gas (12.0 ±2.0" w.c. LP) to all appliances connected to the line, operating at full demand. 1.5.3.2 Burner Adjustment - The burners must be adjusted to deliver optimum flame. Adjust the burner flame using the following procedu[...]

  • Page 23

    1-14 Figure 1-4 Air Collar g. Now that the pressure is set for proper operation, set the main burner flame. Unlock the air collars by loosening the set screw for the collars. Open the main gas valve, (light the pilot if fryer has manual pilot), and turn thermostat to light the main burners. h. Adjust the shape and size by raising or lowering the ai[...]

  • Page 24

    1-15 c. Using the fryer cleaning brush, scrub the inside of the fryer to remove protective coating. d. When cleaning is complete, turn off the fryer by turning the gas valve knob to the PILOT position. Drain the water into a container suitable for hot water and dispose of it. e. When the tank has cooled, rinse it thoroughly with cool water. Continu[...]

  • Page 25

    1-16 d. Let the fryer cycle 4 to 6 times before checking the temperature. Compare the thermometer temperature against the thermostat setting. If the values are more than 5°F apart, calibrate the thermostat using the appropriate calibration procedure in this manual. 1.5.6 Thermostat Calibration There are two types of thermostats that can be calibra[...]

  • Page 26

    1-17 c. Let the fryer cycle 4 to 6 times to ensure that the temperature has stabilized. Compare the thermometer temperature against the thermostat setting. If the values are more than 5°F apart, go to step d. If the values are within 5°F, the thermostat is operating correctly. d. Loosen the set screw that holds the thermostat knob to its shaft. e[...]

  • Page 27

    1-18[...]

  • Page 28

    2-1 Excessive Air Gaps Shortening Blocks Te m p . P r o b e Tu b e s O i l o r S h o r t e n i n g Burner Tu bes Te m p . P r o b e Tu b e s Solid Shortening Solid Shortening Te m p . P r o b e Tu b e s Chapter 2: Operating Instructions This chapter describes how to operate your fryer to obtain the best performance. Included in this chapter are fil[...]

  • Page 29

    2-2 2.2 OPERATING INSTRUCTIONS To ensure the food always comes out the very best, follow the preparation instructions for the food you are cooking. Using the best shortening makes the best fried foods. The best shortening will last longer than lower grade shortening and save you money. When not in use the shortening should be cooled and covered to [...]

  • Page 30

    2-3 2.2.3 Power Failure NOTICE No attempts should be made to operate the fryer during power outages. If your fryer is supplied with AC power and, it is removed from the unit for any reason during operation, the fryer will shut down. Wait five minutes after power is restored before restarting the fryer. This will give any gas fumes in the burner tim[...]

  • Page 31

    2-4[...]

  • Page 32

    3-1 Chapter 3: Owner Maintenance and Adjustments This chapter provides you with the information and procedures necessary to perform basic fryer maintenance and adjustments. If after performing maintenance on your fryer it does not perform properly, contact your authorized service center. WARNING The power supply must be disconnected before servicin[...]

  • Page 33

    3-2 e. Wipe the tank dry with soft clean cloth. Close the drain valve and remove the large container. f. Replace the tube screens and refer to section 2.1 to refill the fryer.[...]

  • Page 34

    3-3 3.2 FRYER TROUBLESHOOTING Refer to this section to correct common problems that may be encountered in equipment operation. Will Limit switch rese t ? Reset & Light P il ot YES Cont act a Q ualif ied Tec hnician. NO YES NO Is Hi gh Limit Swi tc h open? Tu rn U nitro l g as knob to O N . YES If t he main bur ner i s light ing but not perf or [...]

  • Page 35

    3-4[...]