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Polaris 325 MAGNUM 4X4 HDS A00CD32FA manual

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Table of contents for the manual

  • Page 1

    P ARTS MANUAL PN 9914940 and MIC ROFI CHE PN 9916574 3/00 MAGNU M 325 4X4 Model #A00CD 32AA Model #A00CD 32CA 325 M AG NUM 4X4 HDS Model #A00CD 32F A 325 M AGNUM 4X4 HDS II Model #A00CD 32FB Rev . 02 E 2000 Polaris Sal es Inc.[...]

  • Page 2

    T ABLE OF CONTENTS Magnum 325 4X 4 A00CD 32AA and Magnum 325 4X4 A00CD32CA and 325 MAGN UM 4X4 HDS A00CD32F A and 325 MAGNUM 4X4 HDS II A00CD32FB Parts Manual A A - ARM/STRUT MOUNTING B13 ................. AIR BOX B3 ............................... B BREA THER BOX D14 ......................... C CARBURETOR D9-10 ........................... CLUTCH C[...]

  • Page 3

    2000 MAG NUM 325 4x4 S PE CIFICA T IONS BRAKES Type - Front Type - Rear Type - Auxiliary Type - Parking Hydraulic D isc Hydraulic D isc Hydraulic D isc Hydraulic Lock, All Wheel CAP A CITI ES Fuel T ank (gallon) Gearcase Oil ( ounces) Engine Oil (quarts ) 0W40 Engine Count er Balance Oil (quarts ) Inject or Rack , Front (pounds ) Rack , R ear (poun[...]

  • Page 4

    2000 A TV P UBLICA T ION NUMBERS MODEL MODEL NO. OWNER’S MANUAL OWNER’S MANUAL SUPPLEMENT PA R T S MANUAL PA R T S MICROFICHE ASSEMBL Y INSTRUCTIONS Magnum 325 4X4 A00CD32AA 9915299 9914939 9914940 9916574 9914942 Magnum 325 4X4 A00CD32CA 9915299 9914939 9914940 9916574 9914942 325 Magnum 325 4X4 HDS A00CD32F A 9915299 9914939 9914940 9916574 9[...]

  • Page 5

    A5 REAR CAB and S EA T MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 28 27 2 7 3 6 9 10 14 13 15 16 17 42 41 12 19 20 21 36 5 33 44 45 1 43 39 11 4 40 18 3 35 37 34 8 30 26 38 29 6 23 22 25 31 24 32 33 E 2000 Polaris Sal es Inc.[...]

  • Page 6

    A6 REAR CAB and S EA T MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7661645 10 Rivet 2 751 1930 2 Bol t 3 7555792 6 Washer 4 581 1 107 1 Foi l, Rear Cab, Rear 5 54321 17-195 1 Cab, R ear , E. B. Green[...]

  • Page 7

    A7 FRONT CAB MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 3 4 5 6 7 8 9 1 15 16 2 13 14 11 10 12 6 2 2 2 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 2632084-195 2632284-195 2632101-195 1 1 1 Asm., P anel w/Foam, LH, E. B. Green (If buil t befor[...]

  • Page 8

    A8 REAR RACK M OUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 4 3 1 2 8 6 9 11 12 10 10 6 5 7 2 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7517685 2 Screw 2 7517686 4 Screw 3 2670174 1 Asm. , Rack, Rear (Incl. Ref. 4 and Warning Decal) 4[...]

  • Page 9

    A9 FRONT RACK and BUM PE R MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 13 14 15 16 17 24 12 6 5 8 9 10 18 19 20 21 22 23 2 3 4 11 4 7 1 6 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7517685 4 Screw 2 2670180 1 Asm. , Front Rack (Incl.[...]

  • Page 10

    A10 DECALS MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 1 2 3 5 4 6 8 9 10 4 13 14 15 16 17 18 12 LH RH 11 7 1 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7074954 2 Decal - Rack/Warning 2 70741 10 1 D ecal - Load Dist ribution, 4W 3 7078022 1 D[...]

  • Page 11

    A1 1 OIL COOL ING (If built bef or e 1/01/00) MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 14 2 15 3 13 9 10 17 7 11 21 16 20 6 8 4 4 4 4 4 4 4 4 2 18 15 3 19 5 22 12 5 10 14 4 1 1 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7547069 2 Nutser t [...]

  • Page 12

    A12 OIL COOLING (If built after 1/01/00) MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 11 2 10 8 17 16 5 12 7 9 4 14 13 6 15 1 3 18 6 6 19 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descri ption 1 7080474 2 Clam p, Hose 2 541 1813 1 H ose, Inl et 3 7542122 4 [...]

  • Page 13

    A13 EX HAUST SYSTEM MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 13 8 14 3 1 10 9 2 11 6 4 16 5 7 12 12 12 13 11 10 15 16 17 (I f built aft er 7/01/99) 8 16 14 13 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 7542324 1 Nut, Nylok 2 7555716 1 Wa[...]

  • Page 14

    A14 FUEL T ANK MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 24 5 22 23 9 16 15 1 11 2 13 3 17 21 14 7 4 20 8 6 21 12 20 19 18 10 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 5430725 1 Cap, G as T ank 2 5810144 1 Gasket, Fuel Cap 3 581 1899 1 Sea[...]

  • Page 15

    B1 ENGINE M OUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 34 21 30 12 24 8 15 2 33 16 17 1 32 26 27 28 29 18 4 36 3 37 11 10 23 6 35 9 7 22 13 32 32 33 33 33 6 7 6 6 7 25 6 19 20 31 19 14 5[...]

  • Page 16

    B2 ENGINE M OUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 8450003-1525 AR Line, Fuel 2 7052075 1 Fittin g, T e e 3 5243720-067 1 Bracket, Carburetor 4 3084205 2 Screw and Washer [...]

  • Page 17

    B3 AIR BOX MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 20 23 11 24 10 13 6 2 17 5 25 22 21 4 12 15 14 7 9 12 16 26 19 3 1 18 8 9 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7517541 4 Screw 2 5432859 1 Duct, I nlet 3 541 1422 1 G[...]

  • Page 18

    B4 CV JO INT - BTB MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B BTB 10 1 2 3 4 5 6 7 8 9 12 11 13 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 13801 19 2 Asm ., CV Housi ng w/ Sleeve 2 5222299 1 Sleeve, Drive Shaft Seal 3 32601 15[...]

  • Page 19

    B5 PROP S HAFT MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 2 3 4 5 6 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1380138 1 A s m . ,P r o pS h a f t( I n c l .1 - 4 ) 1 3260133 1 Y oke, Gear Case, Front 2 3260104 2 Kit - Cross a[...]

  • Page 20

    B6 FRONT STRUT MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 2 3 5 6 7 8 9 10 11 12 14 15 13 16 17 18 20 4 19 21 22 23 24 25 26 10 11 4 1 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 541 1608 2 Bum per 2 7041761 2 Strut, Front 3 5 [...]

  • Page 21

    B7 FRONT WHEE L MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 10 11 1 2 14 1 2 3 4 5 7 9 8 15 16 25 24 7 17 18 20 21 23 13 6 6 22 19 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7512325 8 Bolt 2 521 1869 2 D isc, Brake 3 3610019 2 [...]

  • Page 22

    B8 FRONT BRAKE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 2 3 8 9 11 10 12 4 5 6 7 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1910271 1 Asm., F ront Brake C aliper , LH (Incl. 1-7,9, 10) 1910264 1 Asm., F ront Brake C aliper ,[...]

  • Page 23

    B9 CONTROLS - THROTTLE ASM ./CABLE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 3 1 6 5 4 2 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 5432721 5433806 1 1 Cov er , Th rot tl e C ont rol (If buil t before 1 1/ 22/99) Cov er , Th [...]

  • Page 24

    B10 CONTROLS - MASTE R CYLINDE R/BRAKE LINE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 2 3 5 10 6 4 12 1 11 13 23 27 17 20 21 22 22 24 25 26 16 18 19 28 15 14 9 8 7 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 2050078 2200809 1 1 [...]

  • Page 25

    B1 1 STEERI NG POST MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 16 15 14 2 3 4 13 9 12 5 6 10 5 5 8 11 6 7 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 1843067 1 Asm. , Steering Post (Incl . 12,13) 2 5431573 5433415 1 1 Bushing[...]

  • Page 26

    B12 HANDLEBAR MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 3 1 2 5 6 9 10 12 13 18 21 20 22 26 25 24 7 4 23 17 17 25 19 8 11 27 15 14 16 28 33 32 31 30 29 A00CD32F A and A00CD32FB A00CD 32FA and A00CD32FB 2 Ref. Part No. Qty . Descripti on Ref. Part No.[...]

  • Page 27

    B13 A-ARM/S TRUT MO UNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 4 5 6 7 8 9 3 12 13 14 27 15 16 18 17 19 21 25 26 24 23 22 28 29 29 28 23 22 20 31 30 2 14 9 11 10 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 7542403 2 [...]

  • Page 28

    B14 DRIVE CLUTCH MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA 14 1 2 13 12 5 11 3 4 5 6 10 9 7 8 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7512176 6 Bolt 2 7552801 6 Washer 3 5430945 6 Washer , Mul til ube 4 1321457 3 Roller a nd Bush ing 5 5431936 6 Butt on, Clut ch 6 5210752 5242981 5210753 5210754 AR AR [...]

  • Page 29

    C1 DRIVE CLUTCH 325 MAGN UM 4X4 A00CD 32FA and 325 MAGN UM 4X4 A 00CD 32FB 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 1520231 1 Clut ch, O ne Way Drive 2 7556009 1 Washer 3 5131646 1 Spacer 4 7541906 3 Nut, FLEXLOC 5 5431936 6 Butt on, Clut ch, Stem less 6 5020422 3 Pin, Rolle[...]

  • Page 30

    C2 DRIVEN CLUTCH MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 6 5 2 3 4 16 14 13 12 11 9 8 7 5 1 15 10 1 3 4 13 10 9 2 17 18 19 20 20 A00CD32A A A00CD32C A A00CD32FA A00CD23FB 21 22 23 24 25 26 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri[...]

  • Page 31

    C3 CLUTCH COVE R MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 4 25 8 9 11 12 13 14 10 16 21 22 23 5 7 15 6 17 19 20 1 3 2 24 18 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7512232 2 Screw 2 26321 16 1 Foam, Clutch Air In let 3 543[...]

  • Page 32

    C4 ELE CTRICAL/T AILLIG HT MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 1 2 4 5 6 7 8 9 10 13 12 11 29 28 14 27 19 20 21 22 23 24 30 12 11 38 37 34 31 33 35 36 32 3 26 25 15 16 17 18 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 246[...]

  • Page 33

    C5 REAR BRAKE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 29 3 25 11 24 9 28 8 7 10 12 27 18 1 6 5 17 13 20 23 2 4 30 16 19 5 7 13 5 18 17 24 27 22 15 26 19 19 22 9 21 21 14[...]

  • Page 34

    C6 REAR BRAKE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 2201 189 1910339 1930860 1 1 1 Kit - Brake Pad (Incl. Spacer and Pin) Pad, Spacer Pin 2 7515406 2 Screw 3 7555806 2 Washer 4 19[...]

  • Page 35

    C7 REAR WHE EL DRIVE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 6 7 10 11 1 12 4 8 2 3 5 9 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7661404 2 Pin , Cotter 2 7542714 8 Nut 3 5131777 2 Hub, Wheel , Rear 4 7512673 8 Bolt 5 76700[...]

  • Page 36

    C8 FRONT HOU SING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 2 1 3 4 5 6 7 8 12 22 13 18 19 16 20 21 24 23 2 11 15 17 10 14 1 11 12 9 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1341253 1 Asm. , Front Gearcase ( Incl . 1-24) 1 323[...]

  • Page 37

    C9 MAIN GE ARCASE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 44 50 5 49 53 10 11 18 52 12 13 14 16 15 61 62 59 63 56 57 22 24 27 30 31 47 35 8 7 19 64 32 33 34 2 55 5 66 17 60 54 4 9 17 51 4 1 21 20 26 25 23 48 6 28 37 29 1 1 2 5 5 9 9 30 25 24 27 9 46[...]

  • Page 38

    C10 MAIN GE ARCASE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1341296 1341336 1 1 Asm. , Gearcase, Main (In cl . al l l es s 1 1)(AA )(CA )(FB ) Asm. , Gearcase, Main (Incl. 1-48,50-66)([...]

  • Page 39

    C1 1 REAR HOUS ING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 9 16 7 4 1 15 21 6 5 23 2 20 19 14 3 12 18 22 24 17 8 25 10 8 3 17 2 26 11 16 13 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1341254 1341309 1341321 1 1 1 Asm. , Gear[...]

  • Page 40

    C12 GEAR SEL ECT OR MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 2 4 3 5 7 8 6 11 16 10 15 1 13 14 9 12 10 11 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1341271 1341337 1 1 Asm., Gear Sel ector (In cl . 1-16)(A A)(C A)(F B) Asm., G[...]

  • Page 41

    C13 GEARCAS E S ELE CTOR MOUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 1 2 11 9 12 4 3 5 7 13 2 2 6 6 2 9 10 8 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7061013 2 Rod End, LH 2 7546707 4 Nut, FLEXLOC 3 7546702 2 Nut, LH [...]

  • Page 42

    C14 SWING ARM/RE AR GEARCAS E M OUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 12 28 33 11 21 17 22 29 38 25 23 34 15 9 27 11 37 9 10 10 15 20 7 5 5 31 35 8 32 1 16 26 19 2 3 13 14 36 12 13 14 30 24 6 4 20 18 Ref. Part No. Qty . Descripti on Ref. P[...]

  • Page 43

    D1 SHOCK MOUNTING MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 8 4 7 11 5 6 1 9 2 10 1 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 7542439 2 Nut, Nylok 2 5433213 2 Bushing (If built before 6/21/ 99) 3 7515415 1 Screw 4 5132022[...]

  • Page 44

    D2 TRANSM ISSIO N MOUNTING MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 1 2 3 4 9 8 7 7 8 9 5 2 1 5 6 10 11 2 2 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on -- -- -- -- -- -- -- 1 Asm., M ain Gearcase (See Mai n Gearcase Pg. C10 f [...]

  • Page 45

    D3 CRANKCASE MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 4 1 2 12 7 5 8 18 21 22 19 11 20 14 17 16 15 13 9 10 6 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3083669 1 Bushing, Start er 2 3080103 2 Pin, Dowel 3 3086394 3086793 [...]

  • Page 46

    D4 CYLINDE R MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 19 18 12 8 26 6 4 7 10 14 1 2 20 21 5 9 11 27 17 22 23 24 25 13 16 15 6 8 1 2 14 15 4 9 9 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3086413 2 Cove r , V alve 2 308641[...]

  • Page 47

    D5 CRANKSHAFT and PIS TON MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 7 16 6 5 15 14 10 8 11 2 1 4 9 13 12 5 14 6 4 8 3 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3085774 3085775 3085776 1 1 1 Piston Ring Set (STD) Piston R in[...]

  • Page 48

    D6 INT AKE and EX HAUST MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 11 12 19 9 10 13 14 8 7 6 4 2 16 20 2 15 23 18 17 21 22 24 1 3 1 7 6 8 5 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 308491 1 2 Screw , Adjusting 2 3084912 2 N[...]

  • Page 49

    D7 RECOIL S T ARTER MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 14 6 4 7 10 5 3 1 2 11 8 12 13 15 9 8 7 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3084822 1 Reel 2 3083463 1 Spri ng , Ret urn 3 3083378 1 Ratchet 4 3083379 1 Sp[...]

  • Page 50

    D8 OIL PUMP and OIL FIL TER MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 11 9 1 10 8 2 4 7 5 6 3 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3083453 1 Plug 2 3082956 1 Gasket 3 3086455 1 Spring 4 3086222 1 V alve, Relie f 5 3083[...]

  • Page 51

    D9 CARBURETOR MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 48 38 35 9 51 5 50 1 2 4 6 42 43 39 37 12 36 13 12 14 15 21 19 27 30 29 26 11 10 3 22 20 16 24 18 25 41 23 52 45 46 8 7 47 40 34 33 32 28 17 49 44 31[...]

  • Page 52

    D10 CARBURETOR MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3130507 1 Ring 2 3130508 1 E-Ring 3 3130730 1 Needle, Jet 4 3130752 1 Ring 5 3130732 1 Diaphragm 6 3131 130 1 Jet , N eedle [...]

  • Page 53

    D1 1 MAGN ET O MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 14 4 7 1 2 10 13 3 9 11 12 6 6 5 8 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3086483 3086484 3086807 1 1 1 Asm., I gnit ion Coil (Incl . 1,2) Igni tion C oil (If buil[...]

  • Page 54

    D12 ST ARTING MOTOR MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 9 11 1 5 10 4 3 17 12 16 15 14 13 6 7 8 2 1 11 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 3084981 1 Motor , Starti ng (Incl. 1-5,7-1 1) 1 3084982 1 Washer Set 2 308[...]

  • Page 55

    D13 FUEL PU MP MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 4 1 3 2 2 4 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 3085275 1 Asm., F uel Pump (Incl. 1-4) 1 3084999 1 Screw and Washer 2 3085000 2 Screw and Washer 3 3084591 4 Screw[...]

  • Page 56

    D14 BREA THE R BOX MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 22 18 16 4 10 23 17 19 21 20 1 8 12 6 5 9 15 2 11 5 5 5 7 7 14 14 13 13 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3085850 1 Pipe 2 3086481 3 Bolt, F lange 3 308[...]

  • Page 57

    E1 TOOL K IT MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 2 7 1 9 3 4 11 8 10 5 6 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 3086485 1 Kit - T ool (Incl . 2-7) 1 2870725 1 Gauge, Tire Pressure 2 3085001 1 Wrench, Open 8-10mm 3 30[...]

  • Page 58

    PRINTED I N THE USA P ARTS MANUAL PN 9914940 and MICRO FICHE PN 9916574 3/00[...]

  • Page 59

    Changed pages in 9914940 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A cover toc B C x x D E F G 1 2 3 4 5 6 7 8 9 10 11 12 13 14[...]