English dropdown-ico

Polaris A00CD32FB manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Polaris A00CD32FB, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Polaris A00CD32FB one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Polaris A00CD32FB. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Polaris A00CD32FB should contain:
- informations concerning technical data of Polaris A00CD32FB
- name of the manufacturer and a year of construction of the Polaris A00CD32FB item
- rules of operation, control and maintenance of the Polaris A00CD32FB item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Polaris A00CD32FB alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Polaris A00CD32FB, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Polaris service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Polaris A00CD32FB.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Polaris A00CD32FB item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    P ARTS MANUAL PN 9914940 and MIC ROFI CHE PN 9916574 3/00 MAGNU M 325 4X4 Model #A00CD 32AA Model #A00CD 32CA 325 M AG NUM 4X4 HDS Model #A00CD 32F A 325 M AGNUM 4X4 HDS II Model #A00CD 32FB Rev . 02 E 2000 Polaris Sal es Inc.[...]

  • Page 2

    T ABLE OF CONTENTS Magnum 325 4X 4 A00CD 32AA and Magnum 325 4X4 A00CD32CA and 325 MAGN UM 4X4 HDS A00CD32F A and 325 MAGNUM 4X4 HDS II A00CD32FB Parts Manual A A - ARM/STRUT MOUNTING B13 ................. AIR BOX B3 ............................... B BREA THER BOX D14 ......................... C CARBURETOR D9-10 ........................... CLUTCH C[...]

  • Page 3

    2000 MAG NUM 325 4x4 S PE CIFICA T IONS BRAKES Type - Front Type - Rear Type - Auxiliary Type - Parking Hydraulic D isc Hydraulic D isc Hydraulic D isc Hydraulic Lock, All Wheel CAP A CITI ES Fuel T ank (gallon) Gearcase Oil ( ounces) Engine Oil (quarts ) 0W40 Engine Count er Balance Oil (quarts ) Inject or Rack , Front (pounds ) Rack , R ear (poun[...]

  • Page 4

    2000 A TV P UBLICA T ION NUMBERS MODEL MODEL NO. OWNER’S MANUAL OWNER’S MANUAL SUPPLEMENT PA R T S MANUAL PA R T S MICROFICHE ASSEMBL Y INSTRUCTIONS Magnum 325 4X4 A00CD32AA 9915299 9914939 9914940 9916574 9914942 Magnum 325 4X4 A00CD32CA 9915299 9914939 9914940 9916574 9914942 325 Magnum 325 4X4 HDS A00CD32F A 9915299 9914939 9914940 9916574 9[...]

  • Page 5

    A5 REAR CAB and S EA T MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 28 27 2 7 3 6 9 10 14 13 15 16 17 42 41 12 19 20 21 36 5 33 44 45 1 43 39 11 4 40 18 3 35 37 34 8 30 26 38 29 6 23 22 25 31 24 32 33 E 2000 Polaris Sal es Inc.[...]

  • Page 6

    A6 REAR CAB and S EA T MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7661645 10 Rivet 2 751 1930 2 Bol t 3 7555792 6 Washer 4 581 1 107 1 Foi l, Rear Cab, Rear 5 54321 17-195 1 Cab, R ear , E. B. Green[...]

  • Page 7

    A7 FRONT CAB MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 3 4 5 6 7 8 9 1 15 16 2 13 14 11 10 12 6 2 2 2 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 2632084-195 2632284-195 2632101-195 1 1 1 Asm., P anel w/Foam, LH, E. B. Green (If buil t befor[...]

  • Page 8

    A8 REAR RACK M OUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 4 3 1 2 8 6 9 11 12 10 10 6 5 7 2 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7517685 2 Screw 2 7517686 4 Screw 3 2670174 1 Asm. , Rack, Rear (Incl. Ref. 4 and Warning Decal) 4[...]

  • Page 9

    A9 FRONT RACK and BUM PE R MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 13 14 15 16 17 24 12 6 5 8 9 10 18 19 20 21 22 23 2 3 4 11 4 7 1 6 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7517685 4 Screw 2 2670180 1 Asm. , Front Rack (Incl.[...]

  • Page 10

    A10 DECALS MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 1 2 3 5 4 6 8 9 10 4 13 14 15 16 17 18 12 LH RH 11 7 1 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7074954 2 Decal - Rack/Warning 2 70741 10 1 D ecal - Load Dist ribution, 4W 3 7078022 1 D[...]

  • Page 11

    A1 1 OIL COOL ING (If built bef or e 1/01/00) MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 14 2 15 3 13 9 10 17 7 11 21 16 20 6 8 4 4 4 4 4 4 4 4 2 18 15 3 19 5 22 12 5 10 14 4 1 1 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7547069 2 Nutser t [...]

  • Page 12

    A12 OIL COOLING (If built after 1/01/00) MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 11 2 10 8 17 16 5 12 7 9 4 14 13 6 15 1 3 18 6 6 19 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descri ption 1 7080474 2 Clam p, Hose 2 541 1813 1 H ose, Inl et 3 7542122 4 [...]

  • Page 13

    A13 EX HAUST SYSTEM MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 13 8 14 3 1 10 9 2 11 6 4 16 5 7 12 12 12 13 11 10 15 16 17 (I f built aft er 7/01/99) 8 16 14 13 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 7542324 1 Nut, Nylok 2 7555716 1 Wa[...]

  • Page 14

    A14 FUEL T ANK MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X 4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32F A an d 325 MAGNUM 4X4 HDS I I A00CD32FB 24 5 22 23 9 16 15 1 11 2 13 3 17 21 14 7 4 20 8 6 21 12 20 19 18 10 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 5430725 1 Cap, G as T ank 2 5810144 1 Gasket, Fuel Cap 3 581 1899 1 Sea[...]

  • Page 15

    B1 ENGINE M OUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 34 21 30 12 24 8 15 2 33 16 17 1 32 26 27 28 29 18 4 36 3 37 11 10 23 6 35 9 7 22 13 32 32 33 33 33 6 7 6 6 7 25 6 19 20 31 19 14 5[...]

  • Page 16

    B2 ENGINE M OUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 8450003-1525 AR Line, Fuel 2 7052075 1 Fittin g, T e e 3 5243720-067 1 Bracket, Carburetor 4 3084205 2 Screw and Washer [...]

  • Page 17

    B3 AIR BOX MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 20 23 11 24 10 13 6 2 17 5 25 22 21 4 12 15 14 7 9 12 16 26 19 3 1 18 8 9 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7517541 4 Screw 2 5432859 1 Duct, I nlet 3 541 1422 1 G[...]

  • Page 18

    B4 CV JO INT - BTB MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B BTB 10 1 2 3 4 5 6 7 8 9 12 11 13 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 13801 19 2 Asm ., CV Housi ng w/ Sleeve 2 5222299 1 Sleeve, Drive Shaft Seal 3 32601 15[...]

  • Page 19

    B5 PROP S HAFT MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 2 3 4 5 6 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1380138 1 A s m . ,P r o pS h a f t( I n c l .1 - 4 ) 1 3260133 1 Y oke, Gear Case, Front 2 3260104 2 Kit - Cross a[...]

  • Page 20

    B6 FRONT STRUT MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 2 3 5 6 7 8 9 10 11 12 14 15 13 16 17 18 20 4 19 21 22 23 24 25 26 10 11 4 1 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 541 1608 2 Bum per 2 7041761 2 Strut, Front 3 5 [...]

  • Page 21

    B7 FRONT WHEE L MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 10 11 1 2 14 1 2 3 4 5 7 9 8 15 16 25 24 7 17 18 20 21 23 13 6 6 22 19 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7512325 8 Bolt 2 521 1869 2 D isc, Brake 3 3610019 2 [...]

  • Page 22

    B8 FRONT BRAKE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 2 3 8 9 11 10 12 4 5 6 7 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1910271 1 Asm., F ront Brake C aliper , LH (Incl. 1-7,9, 10) 1910264 1 Asm., F ront Brake C aliper ,[...]

  • Page 23

    B9 CONTROLS - THROTTLE ASM ./CABLE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 3 1 6 5 4 2 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 5432721 5433806 1 1 Cov er , Th rot tl e C ont rol (If buil t before 1 1/ 22/99) Cov er , Th [...]

  • Page 24

    B10 CONTROLS - MASTE R CYLINDE R/BRAKE LINE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 2 3 5 10 6 4 12 1 11 13 23 27 17 20 21 22 22 24 25 26 16 18 19 28 15 14 9 8 7 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 2050078 2200809 1 1 [...]

  • Page 25

    B1 1 STEERI NG POST MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 16 15 14 2 3 4 13 9 12 5 6 10 5 5 8 11 6 7 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 1843067 1 Asm. , Steering Post (Incl . 12,13) 2 5431573 5433415 1 1 Bushing[...]

  • Page 26

    B12 HANDLEBAR MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 3 1 2 5 6 9 10 12 13 18 21 20 22 26 25 24 7 4 23 17 17 25 19 8 11 27 15 14 16 28 33 32 31 30 29 A00CD32F A and A00CD32FB A00CD 32FA and A00CD32FB 2 Ref. Part No. Qty . Descripti on Ref. Part No.[...]

  • Page 27

    B13 A-ARM/S TRUT MO UNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGNU M 4X4 H DS I I A00C D32F B 1 4 5 6 7 8 9 3 12 13 14 27 15 16 18 17 19 21 25 26 24 23 22 28 29 29 28 23 22 20 31 30 2 14 9 11 10 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 7542403 2 [...]

  • Page 28

    B14 DRIVE CLUTCH MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA 14 1 2 13 12 5 11 3 4 5 6 10 9 7 8 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7512176 6 Bolt 2 7552801 6 Washer 3 5430945 6 Washer , Mul til ube 4 1321457 3 Roller a nd Bush ing 5 5431936 6 Butt on, Clut ch 6 5210752 5242981 5210753 5210754 AR AR [...]

  • Page 29

    C1 DRIVE CLUTCH 325 MAGN UM 4X4 A00CD 32FA and 325 MAGN UM 4X4 A 00CD 32FB 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 1520231 1 Clut ch, O ne Way Drive 2 7556009 1 Washer 3 5131646 1 Spacer 4 7541906 3 Nut, FLEXLOC 5 5431936 6 Butt on, Clut ch, Stem less 6 5020422 3 Pin, Rolle[...]

  • Page 30

    C2 DRIVEN CLUTCH MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 6 5 2 3 4 16 14 13 12 11 9 8 7 5 1 15 10 1 3 4 13 10 9 2 17 18 19 20 20 A00CD32A A A00CD32C A A00CD32FA A00CD23FB 21 22 23 24 25 26 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri[...]

  • Page 31

    C3 CLUTCH COVE R MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 4 25 8 9 11 12 13 14 10 16 21 22 23 5 7 15 6 17 19 20 1 3 2 24 18 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7512232 2 Screw 2 26321 16 1 Foam, Clutch Air In let 3 543[...]

  • Page 32

    C4 ELE CTRICAL/T AILLIG HT MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 1 2 4 5 6 7 8 9 10 13 12 11 29 28 14 27 19 20 21 22 23 24 30 12 11 38 37 34 31 33 35 36 32 3 26 25 15 16 17 18 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 246[...]

  • Page 33

    C5 REAR BRAKE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 29 3 25 11 24 9 28 8 7 10 12 27 18 1 6 5 17 13 20 23 2 4 30 16 19 5 7 13 5 18 17 24 27 22 15 26 19 19 22 9 21 21 14[...]

  • Page 34

    C6 REAR BRAKE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 2201 189 1910339 1930860 1 1 1 Kit - Brake Pad (Incl. Spacer and Pin) Pad, Spacer Pin 2 7515406 2 Screw 3 7555806 2 Washer 4 19[...]

  • Page 35

    C7 REAR WHE EL DRIVE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 6 7 10 11 1 12 4 8 2 3 5 9 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7661404 2 Pin , Cotter 2 7542714 8 Nut 3 5131777 2 Hub, Wheel , Rear 4 7512673 8 Bolt 5 76700[...]

  • Page 36

    C8 FRONT HOU SING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 2 1 3 4 5 6 7 8 12 22 13 18 19 16 20 21 24 23 2 11 15 17 10 14 1 11 12 9 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1341253 1 Asm. , Front Gearcase ( Incl . 1-24) 1 323[...]

  • Page 37

    C9 MAIN GE ARCASE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 44 50 5 49 53 10 11 18 52 12 13 14 16 15 61 62 59 63 56 57 22 24 27 30 31 47 35 8 7 19 64 32 33 34 2 55 5 66 17 60 54 4 9 17 51 4 1 21 20 26 25 23 48 6 28 37 29 1 1 2 5 5 9 9 30 25 24 27 9 46[...]

  • Page 38

    C10 MAIN GE ARCASE MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1341296 1341336 1 1 Asm. , Gearcase, Main (In cl . al l l es s 1 1)(AA )(CA )(FB ) Asm. , Gearcase, Main (Incl. 1-48,50-66)([...]

  • Page 39

    C1 1 REAR HOUS ING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 9 16 7 4 1 15 21 6 5 23 2 20 19 14 3 12 18 22 24 17 8 25 10 8 3 17 2 26 11 16 13 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1341254 1341309 1341321 1 1 1 Asm. , Gear[...]

  • Page 40

    C12 GEAR SEL ECT OR MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 2 4 3 5 7 8 6 11 16 10 15 1 13 14 9 12 10 11 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1341271 1341337 1 1 Asm., Gear Sel ector (In cl . 1-16)(A A)(C A)(F B) Asm., G[...]

  • Page 41

    C13 GEARCAS E S ELE CTOR MOUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 1 2 11 9 12 4 3 5 7 13 2 2 6 6 2 9 10 8 Ref. Part No. Qty . Descripti on Ref. Part No. Qty . Descripti on 1 7061013 2 Rod End, LH 2 7546707 4 Nut, FLEXLOC 3 7546702 2 Nut, LH [...]

  • Page 42

    C14 SWING ARM/RE AR GEARCAS E M OUNTING MAGN UM 325 4X4 A00CD 32AA an d M AGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 MAGN UM 4X4 H DS I I A00C D32F B 12 28 33 11 21 17 22 29 38 25 23 34 15 9 27 11 37 9 10 10 15 20 7 5 5 31 35 8 32 1 16 26 19 2 3 13 14 36 12 13 14 30 24 6 4 20 18 Ref. Part No. Qty . Descripti on Ref. P[...]

  • Page 43

    D1 SHOCK MOUNTING MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 8 4 7 11 5 6 1 9 2 10 1 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 7542439 2 Nut, Nylok 2 5433213 2 Bushing (If built before 6/21/ 99) 3 7515415 1 Screw 4 5132022[...]

  • Page 44

    D2 TRANSM ISSIO N MOUNTING MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 1 2 3 4 9 8 7 7 8 9 5 2 1 5 6 10 11 2 2 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on -- -- -- -- -- -- -- 1 Asm., M ain Gearcase (See Mai n Gearcase Pg. C10 f [...]

  • Page 45

    D3 CRANKCASE MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 4 1 2 12 7 5 8 18 21 22 19 11 20 14 17 16 15 13 9 10 6 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3083669 1 Bushing, Start er 2 3080103 2 Pin, Dowel 3 3086394 3086793 [...]

  • Page 46

    D4 CYLINDE R MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 19 18 12 8 26 6 4 7 10 14 1 2 20 21 5 9 11 27 17 22 23 24 25 13 16 15 6 8 1 2 14 15 4 9 9 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3086413 2 Cove r , V alve 2 308641[...]

  • Page 47

    D5 CRANKSHAFT and PIS TON MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 7 16 6 5 15 14 10 8 11 2 1 4 9 13 12 5 14 6 4 8 3 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3085774 3085775 3085776 1 1 1 Piston Ring Set (STD) Piston R in[...]

  • Page 48

    D6 INT AKE and EX HAUST MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 11 12 19 9 10 13 14 8 7 6 4 2 16 20 2 15 23 18 17 21 22 24 1 3 1 7 6 8 5 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 308491 1 2 Screw , Adjusting 2 3084912 2 N[...]

  • Page 49

    D7 RECOIL S T ARTER MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 14 6 4 7 10 5 3 1 2 11 8 12 13 15 9 8 7 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3084822 1 Reel 2 3083463 1 Spri ng , Ret urn 3 3083378 1 Ratchet 4 3083379 1 Sp[...]

  • Page 50

    D8 OIL PUMP and OIL FIL TER MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 11 9 1 10 8 2 4 7 5 6 3 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3083453 1 Plug 2 3082956 1 Gasket 3 3086455 1 Spring 4 3086222 1 V alve, Relie f 5 3083[...]

  • Page 51

    D9 CARBURETOR MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 48 38 35 9 51 5 50 1 2 4 6 42 43 39 37 12 36 13 12 14 15 21 19 27 30 29 26 11 10 3 22 20 16 24 18 25 41 23 52 45 46 8 7 47 40 34 33 32 28 17 49 44 31[...]

  • Page 52

    D10 CARBURETOR MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3130507 1 Ring 2 3130508 1 E-Ring 3 3130730 1 Needle, Jet 4 3130752 1 Ring 5 3130732 1 Diaphragm 6 3131 130 1 Jet , N eedle [...]

  • Page 53

    D1 1 MAGN ET O MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 14 4 7 1 2 10 13 3 9 11 12 6 6 5 8 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3086483 3086484 3086807 1 1 1 Asm., I gnit ion Coil (Incl . 1,2) Igni tion C oil (If buil[...]

  • Page 54

    D12 ST ARTING MOTOR MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 9 11 1 5 10 4 3 17 12 16 15 14 13 6 7 8 2 1 11 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 3084981 1 Motor , Starti ng (Incl. 1-5,7-1 1) 1 3084982 1 Washer Set 2 308[...]

  • Page 55

    D13 FUEL PU MP MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 4 1 3 2 2 4 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 3085275 1 Asm., F uel Pump (Incl. 1-4) 1 3084999 1 Screw and Washer 2 3085000 2 Screw and Washer 3 3084591 4 Screw[...]

  • Page 56

    D14 BREA THE R BOX MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 3 22 18 16 4 10 23 17 19 21 20 1 8 12 6 5 9 15 2 11 5 5 5 7 7 14 14 13 13 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 1 3085850 1 Pipe 2 3086481 3 Bolt, F lange 3 308[...]

  • Page 57

    E1 TOOL K IT MAGN UM 325 4X4 A00CD 32AA an d MAGN UM 325 4X4 A 00CD 32CA an d 325 M AGN UM 4X4 H DS A 00CD32FA an d 325 M AGN UM 4X4 H DS I I A00C D32F B 2 7 1 9 3 4 11 8 10 5 6 Ref. Part No. Qty . Descri pti on Ref. Part No. Qty . Descri pti on 3086485 1 Kit - T ool (Incl . 2-7) 1 2870725 1 Gauge, Tire Pressure 2 3085001 1 Wrench, Open 8-10mm 3 30[...]

  • Page 58

    PRINTED I N THE USA P ARTS MANUAL PN 9914940 and MICRO FICHE PN 9916574 3/00[...]

  • Page 59

    Changed pages in 9914940 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A cover toc B C x x D E F G 1 2 3 4 5 6 7 8 9 10 11 12 13 14[...]