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Quadra-Fire CB1200-I Pellet Insert CB1200I-B manual

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Table of contents for the manual

  • Page 1

    R www .quadrafire.com 7014-083E September 1, 2008 CB1200-I PELLET INSERT Owner ’ s Manual Installation and Operation CB1200I-B Model: DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instruc- tions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instruc-[...]

  • Page 2

    Page 2 7014-083E September 1, 2008 R CB1200-I Pellet Insert and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the market, [...]

  • Page 3

    R Septemer 1, 2008 7014-083E Page 3 CB1200-I Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certifications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specifications ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Efficiency Specificat[...]

  • Page 4

    Page 4 7014-083E September 1, 2008 R CB1200-I Pellet Insert 1 Listing and Code Approvals A. Appliance Certification C. Glass Specifications E. BTU & Efficiency Specifications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is appro[...]

  • Page 5

    R Septemer 1, 2008 7014-083E Page 5 CB1200-I Pellet Insert 2 Getting Started A . Design, Installation & Location Considerations B. Fire Safety Maintain the designated clearances to combustibles. Insu- lation must not touch the chimney . Y ou must maintain the designated air space clearance around the chimney . This space around a chimney is nec[...]

  • Page 6

    Page 6 7014-083E September 1, 2008 R CB1200-I Pellet Insert D. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Hammer Phillips Screw driver T ape Measure Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-T apping Screws May also[...]

  • Page 7

    R Septemer 1, 2008 7014-083E Page 7 CB1200-I Pellet Insert 3 Dimensions and Clearances A. Appliance Dimensions Figure 7.2 - Front View Figure 7.1 - T op View Figure 7.3 - Side View Panel A B Standard 30 inches (762mm) 40 inches (1016mm) Large 33 inches (838mm) 50 inches (1270mm) B A 30" (762mm) 22" (559mm) 19-1/2" (495mm) 11 " ([...]

  • Page 8

    Page 8 7014-083E September 1, 2008 R CB1200-I Pellet Insert Fire Risk. Comply with all minimum clear- ances to combustibles as speci- fied. W ARNING Failure to comply may cause house fire. NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • I llustrations/diagrams are not drawn to scale. • Actual insta[...]

  • Page 9

    R Septemer 1, 2008 7014-083E Page 9 CB1200-I Pellet Insert A B C D D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud SIDE WALL MANTEL D C E A B Face T rim Inches Millimeters A Louvers to combustible side wall 6 153 B Insert top to mantel 12 305 C T op to Face T rim 3 76 D Hearth Extension - Front 6 153 E He[...]

  • Page 10

    Page 10 7014-083E September 1, 2008 R CB1200-I Pellet Insert G. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the mate[...]

  • Page 11

    R Septemer 1, 2008 7014-083E Page 1 1 CB1200-I Pellet Insert Mark area of floor to cut Starter hole Keep sharp edge of metal floor away from power cord • The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain minimum insert opening requirements. • Any smok[...]

  • Page 12

    Page 12 7014-083E September 1, 2008 R CB1200-I Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc. CAUTION V e[...]

  • Page 13

    R Septemer 1, 2008 7014-083E Page 13 CB1200-I Pellet Insert 3 in. or 4 in. (76mm or 102mm) Diameter Pipe Equivalent Pipe Length In Feet AL TITUDE IN THOUSANDS OF FEET 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in. (102mm) Diameter Pipe Only 10 Example 1 Example 2 Improper installation, adjustment, alteration, service or maintenance can cause injury or property[...]

  • Page 14

    Page 14 7014-083E September 1, 2008 R CB1200-I Pellet Insert 5 V enting Systems Figure 14.2 A. D irect Connect With Outside Air B. D irect Connect Without Outside Air NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Outside Air through Rear Wall Figure[...]

  • Page 15

    R Septemer 1, 2008 7014-083E Page 15 CB1200-I Pellet Insert C. Full Reline With Outside Air Figure 15.1 Outsi de A ir T e rminatio n at Chimney T op Outsi de A ir through Rear W all Exit through t he Ash Clean-O ut of Masonry C himne y 12” (305mm) min. below 12” (305mm) min. above NOTE; U se me tal plate around exhaust vent pipe and seal all ed[...]

  • Page 16

    Page 16 7014-083E September 1, 2008 R CB1200-I Pellet Insert 6 Mobile Home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke [...]

  • Page 17

    R Septemer 1, 2008 7014-083E Page 17 CB1200-I Pellet Insert 7 Appliance Set-Up A. Rear Shroud Installation 2. Rear vent installations Parts Required: Part 81 1-0680, Rear Shroud Kit. Part 81 1-0690, Rear V ent Kit Includes: Rear V ent Adapter and fastener package. T ools Required: Electric drill, 1/8 inch drill bit, Phillips screw driver , 3/8 inch[...]

  • Page 18

    Page 18 7014-083E September 1, 2008 R CB1200-I Pellet Insert Left Corner Piece Rear V ent Installation Preparation: 1. Remove the ENTIRE exhaust blower housing by remov- ing the 4 nuts using a 7/16 inch socket wrench. Set the nuts aside for later use. 2. Remove the 4 screws and remove the vertical exhaust transition pipe exhaust blower housing. 3. [...]

  • Page 19

    R Septemer 1, 2008 7014-083E Page 19 CB1200-I Pellet Insert B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose, 1 hose clamp and 1 rodent screen. 1. Measure distance from floor to air vent opening in appli - ance and mark location on wall. 2. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inches (64-76mm)[...]

  • Page 20

    Page 20 7014-083E September 1, 2008 R CB1200-I Pellet Insert E. Adjustable Hearth Support Size: 9”d x 45”w , 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) T ools Needed: Phillips head screw driver , sheet metal shears, measuring tape, gloves 1. The 10 screws [...]

  • Page 21

    R Septemer 1, 2008 7014-083E Page 21 CB1200-I Pellet Insert F . Panel and T rim Set Standard Size: 30 inches H x 40 inches W (762mm x 1016mm) Large Size: 33 inches H x 50 inches W (838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package. T ools Needed Phillips and flat head screw[...]

  • Page 22

    Page 22 7014-083E September 1, 2008 R CB1200-I Pellet Insert Panel Locator Hole 5. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 22.1 . Place existing screw head (installed in Figure 21.2 ) into locator hole in floor of insert. Fig[...]

  • Page 23

    R Septemer 1, 2008 7014-083E Page 23 CB1200-I Pellet Insert G. Optional Brick Set Installation H. Brick Clip Installation 1. Slide bottom of left rear brick in first; rotate top edge to- ward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 23.1. Repeat for right rear brick. 2. Place left[...]

  • Page 24

    Page 24 7014-083E September 1, 2008 R CB1200-I Pellet Insert I. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance fire, the logs are not covered under warranty . Any placement vari- ation other than shown here can cause excessive[...]

  • Page 25

    R Septemer 1, 2008 7014-083E Page 25 CB1200-I Pellet Insert 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and ot[...]

  • Page 26

    Page 26 7014-083E September 1, 2008 R CB1200-I Pellet Insert C. Before Your First Fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat installation instructions. 2. Double check that the ash pan and firebox are em[...]

  • Page 27

    R Septemer 1, 2008 7014-083E Page 27 CB1200-I Pellet Insert H. Frequently Asked Questions W ARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot floor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to com- bustibles to appliance • Within space required for loading or a[...]

  • Page 28

    Page 28 7014-083E September 1, 2008 R CB1200-I Pellet Insert 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to [...]

  • Page 29

    R Septemer 1, 2008 7014-083E Page 29 CB1200-I Pellet Insert Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, firebox, heat exchanger , exhaust blower and venting. Feed system fails to start. Out of fuel. #2 snap disc m[...]

  • Page 30

    Page 30 7014-083E September 1, 2008 R CB1200-I Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box. Replace snap disc. Check that blower is plugged into wire har- ness. Replace blowe[...]

  • Page 31

    R Septemer 1, 2008 7014-083E Page 31 CB1200-I Pellet Insert 10 Maintaining & Servicing Y our Appliance C. General Maintenance 1. T ypes of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn, i[...]

  • Page 32

    Page 32 7014-083E September 1, 2008 R CB1200-I Pellet Insert 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all combustible materials, pending final disp[...]

  • Page 33

    R Septemer 1, 2008 7014-083E Page 33 CB1200-I Pellet Insert 7. Cleaning Beneath Heat Exchanger • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off . b. A more thorough cleaning is needed to remove the excess ash that is left behind from[...]

  • Page 34

    Page 34 7014-083E September 1, 2008 R CB1200-I Pellet Insert 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust V enting System. • Frequency: Y early or more frequently depending on ash build-up. • By: Qualified Service T echnician/Homeowner Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is o[...]

  • Page 35

    R Septemer 1, 2008 7014-083E Page 35 CB1200-I Pellet Insert As uild in ire o Pellets Back U p In Feed T ube Firepot Overfills all La la e Oran e in Color ncorrect Correct la e Si e ello ite in Color Correct Figure 35.1 Figure 35.2 Figure 35.3 ire Risk ARNING i as fuels or lack of aintenance can cause t e re ot to ll it as and clinker f t e re ot ll[...]

  • Page 36

    Page 36 7014-083E September 1, 2008 R CB1200-I Pellet Insert E. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury W ARNING o otto ra e oor Latc Side ra e Center Posts lass Re ove oor Latc irst and t en Side ra e oor[...]

  • Page 37

    R Septemer 1, 2008 7014-083E Page 37 CB1200-I Pellet Insert G. Baffle Removal a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Open glass door . c. Grasp the bottom of the baffles and pull up to dis- lodge from hook attachment. d. Use a standard screw driver to unlatch the covers beneath the baffl[...]

  • Page 38

    Page 38 7014-083E September 1, 2008 R CB1200-I Pellet Insert 11 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air . There are 2 clean out rods located under the heat exchangers. 8. Heat Output Switch The heat output switch is located on the right side of firebox, behind right side [...]

  • Page 39

    R Septemer 1, 2008 7014-083E Page 39 CB1200-I Pellet Insert 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the firebox. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1. 17. Snap Disc #2 (Fuel Delivery Interru[...]

  • Page 40

    Page 40 7014-083E September 1, 2008 R CB1200-I Pellet Insert T erminal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red/ Green Light B. Component Locations Figure 40.1 Exhaust Blower Convect ion Blower Exhaust T ransition Assembl y Figure 40.2[...]

  • Page 41

    R Septemer 1, 2008 7014-083E Page 41 CB1200-I Pellet Insert Figure 41.2 - Firepot, Igniter & Thermocouple Figure 41.1 - Door , Face, Glass, & Latch Assembly 11 12 13 1 2 14 3 4 5 40 7 43 8 39 36 41 42 C. Exploded Views Glass Size Center: 13-7/8” wide x 1 1” high Glass Size Sides: 5-1/8” wide x 1 1” high Nbr Description Part Number 1[...]

  • Page 42

    Page 42 7014-083E September 1, 2008 R CB1200-I Pellet Insert 19 20 21 22 23 24 25 26 27 28 29 30 31 12 13 14 15 16 17 18 32 33 34 35 36 37 38 39 40 41 43 11 42 Figure 42.1[...]

  • Page 43

    R Septemer 1, 2008 7014-083E Page 43 CB1200-I Pellet Insert D. Service Parts and Accessories Nbr Description 1 1 Door Frame, not sellable 12 Glass Assembly , Center 13 Glass Assembly , Side 14 Door Latch Bracket 15 Grille, Louver , T op (Black, Gold or Nickel) 16 Ashpan Door (Panel, Front Access) 17 Ashpan 18 Ash Catcher (Ash Lip) 19 Heat Exchanger[...]

  • Page 44

    Page 44 7014-083E September 1, 2008 R CB1200-I Pellet Insert Item # Part Descsription, Alphabetical Order SKU Feed Spring Only SRV7027-024 Firepot Bolt, 1-1/4” long 225-0120 Firepot Floor (Slide Plate) 414-0290 Firepot Nut, 1/4-20 226-0090 40 Firepot Pull Rod Assembly (Linkage) 812-4140 41 Firepot, EZ Clean 812-3351 Fuse .7 amp, Junction Box 812-[...]

  • Page 45

    R Septemer 1, 2008 7014-083E Page 45 CB1200-I Pellet Insert Item No. Accessories Part No. Brick Set 81 1-0601 Door Assembly , Black DR-CB12-MBK Door Assembly , Gold DR-CB12-GD Door Assembly , Nickle DR-CB12-NL Floor Protector 81 1-0730 Grille, Louver , Black L VGRL-CB12-MBK Grille, Louver , Gold L VGRL-CB12-GD Grille, Louver , Nickel L VGRL-CB12-NL[...]

  • Page 46

    Page 46 7014-083E September 1, 2008 R CB1200-I Pellet Insert E. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United [...]

  • Page 47

    R Septemer 1, 2008 7014-083E Page 47 CB1200-I Pellet Insert  HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identification label furnished with the ap[...]

  • Page 48

    R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrafire.com 7014-083E September 1, 2008 Page 48 O T T O T O : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at www .quadrafire.com This product ma[...]