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Quadra-Fire PELLET INSERT CB1200I manual

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  • Page 1

    R www .quadrare.com 7014-188B February 3, 2010 CB1200-I PELLET INSERT Owner ’ s Manual Installation and Operation CB1200MI-MBK Model: DO NOT DISCARD THIS MANUAL NOTICE • Impo rtant oper ating and maintenance instruc - tions included. • Leave this manual with par ty resp ons ible fo r use and operation. • Re ad , un de rs ta nd and follow[...]

  • Page 2

    Page 2 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance. This commitment begins with our research of the marke[...]

  • Page 3

    R R R February 3, 2010 7014-188B Page 3 CB1200-I Pellet Insert Section 1: Listing and Code Approvals A. Appliance Certications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specications ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Efciency Speci?[...]

  • Page 4

    Page 4 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 1 Listing and Code Approvals A. Appliance Certication C. Glass Specications E. BTU & Efciency Specications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is ap[...]

  • Page 5

    R R R February 3, 2010 7014-188B Page 5 CB1200-I Pellet Insert 2 Getting Started A . Design, Installation & Location Consider- ations Warning! Risk of Fire Damaged parts could impair safe ope rat ion. Do NOT inst all damage d, in comple te or sub stit ute components. 1. Appliance Location NOTICE: Check building codes prior to installation. • [...]

  • Page 6

    Page 6 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R C. Thermostat Location The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat location is i[...]

  • Page 7

    R R R February 3, 2010 7014-188B Page 7 CB1200-I Pellet Insert H. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver T ape Meausre Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-T apping[...]

  • Page 8

    Page 8 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 3 Dimensions and Clearances A. Appliance Dimensions Figure 8.2 - Front View Figure 8.1 - T op View Figure 8.3 - Side View Panel A B Standard 30 inches (762mm) 40 inches (1016mm) Large 33 inches (838mm) 50 inches (1270mm) B A 30 in. (762mm) 22 in. (559mm) 19-1/2 in. (495mm) 1 1 in. (279m[...]

  • Page 9

    R R R February 3, 2010 7014-188B Page 9 CB1200-I Pellet Insert NOTE: • Illustrations reect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. B. Clearance T o Combustibles, UL and ULC 12 in. (305mm) Rear Shroud 6 in .[...]

  • Page 10

    Page 10 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R A B C D D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud SIDE W AL L MANTEL D C E A B Face T rim Inches Millimeters A Louvers to combustible side wall 6 153 B Insert top to mantel 12 305 C T op to Face T rim 3 76 D Hearth Extension - Front 6 1[...]

  • Page 11

    R R R February 3, 2010 7014-188B Page 1 1 CB1200-I Pellet Insert G. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will ow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature dif ference from one side of the[...]

  • Page 12

    Page 12 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R Mark area of floor to cut Starter hole Keep sharp edge of metal floor away from power cord • The rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built rebox in order to gain minimum insert opening require - ments. • An[...]

  • Page 13

    R R R February 3, 2010 7014-188B Page 13 CB1200-I Pellet Insert Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc. CAUTION [...]

  • Page 14

    Page 14 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 3 in. or 4 in. (76mm or 102mm) Diameter Pipe Equivalent Pipe Length In Feet AL TITUDE IN THOUSANDS OF FEET 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in. (102mm) Diameter Pipe Only 10 Example 1 Example 2 Improper installation, adjustment, alteration, service or maintenance can cause injury or prop[...]

  • Page 15

    R R R February 3, 2010 7014-188B Page 15 CB1200-I Pellet Insert 5 V enting Systems NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. Figure 15.1 Fire Risk. Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard [...]

  • Page 16

    Page 16 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R NOTE: Check clearances carefully for this type of instal - lation to ensure adequate room for outside air venting. Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations. • Consult local building, re [...]

  • Page 17

    R R R February 3, 2010 7014-188B Page 17 CB1200-I Pellet Insert 6 Mobile Home 1. An outs ide air inlet mus t be pro vided for the comb ust ion air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spill age. Smoke spilla ge can also set [...]

  • Page 18

    Page 18 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 7 Appliance Set-Up A. Rear Shroud Installation 2. Rear vent installations Parts Required: Part 81 1-0680, Rear Shroud Kit. Part 81 1-0690, Rear V ent Kit Includes: Rear V ent Adapter and fastener package. T ools Required: Electric drill, 1/8 inch drill bit, Phillips screw driver , 3/8 [...]

  • Page 19

    R R R February 3, 2010 7014-188B Page 19 CB1200-I Pellet Insert Left Corner Piece Rear V ent Installation Preparation: 1. Remove the ENTIRE exhaust blower housing by remov - ing the 4 nuts using a 7/16 inch socket wrench. Set the nuts aside for later use. 2. Remove the 4 screws and remove the vertical exhaust transition pipe exhaust blower housing.[...]

  • Page 20

    Page 20 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. ex hose, 1 hose clamp and 1 rodent screen. 1. Measure distance from oor to air vent opening in appli - ance and mark location on wall. 2. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inches (64-7[...]

  • Page 21

    R R R February 3, 2010 7014-188B Page 21 CB1200-I Pellet Insert E. Adjustable Hearth Support Size: 9”D x 45”W , 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) T ools Needed: Phillips head screw driver , sheet metal shears, measuring tape, gloves 1. The 10 scre[...]

  • Page 22

    Page 22 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R F . Panel and T rim Set Standard Size: 30 inches H x 40 inches W (762mm x 1016mm) Large Size: 33 inches H x 50 inches W (838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package. T ools Needed : Phillips and at head[...]

  • Page 23

    R R R February 3, 2010 7014-188B Page 23 CB1200-I Pellet Insert Panel Locator Hole 5. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 23.1 . Place existing screw head (installed in Figure 23.2 ) into locator hole in oor of insert. [...]

  • Page 24

    Page 24 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R G. Optional Brick Set Installation H. Brick Clip Installation 1. Slide bottom of left rear brick in rst; rotate top edge to - ward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 24.1. Repeat for right rear brick. 2. Place[...]

  • Page 25

    R R R February 3, 2010 7014-188B Page 25 CB1200-I Pellet Insert I. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. NOTE: Due to the abrasive nature of a pellet appliance re, the logs are not covered under warranty . Any placement vari - ation other than shown here can cause exces[...]

  • Page 26

    Page 26 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 8 Operating Instructions A. Fuel Size, Material and Storage 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Mi[...]

  • Page 27

    R R R February 3, 2010 7014-188B Page 27 CB1200-I Pellet Insert C. Before Your First Fire 1. First, make sure your appliance has been properly ins tall ed and that all safe ty requir eme nts have bee n met. Pay parti cula r at tent ion to the re prote ctio n, ventin g and thermostat installation instructions. 2. Double check that the ash pan and[...]

  • Page 28

    Page 28 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R W ARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot oor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to com - bustibles to appliance • Within space required for loading or ash removal. Back side of [...]

  • Page 29

    R R R February 3, 2010 7014-188B Page 29 CB1200-I Pellet Insert H. Frequently Asked Questions ISSUES SOLUTIONS 1. Metallic noise. 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro - duced by a furnace or heating duct. This noise does not affect the operation or longevity of your appliance.[...]

  • Page 30

    Page 30 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action [...]

  • Page 31

    R R R February 3, 2010 7014-188B Page 31 CB1200-I Pellet Insert Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, rebox, heat exchanger , exhaust blower and venting. Feed system fails to start. Out of fuel. #2 snap di[...]

  • Page 32

    Page 32 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R Symptom Possible Cause Corrective Action Convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box. Replace snap disc. Check that blower is plugged into wire har - ness. Replace b[...]

  • Page 33

    R R R February 3, 2010 7014-188B Page 33 CB1200-I Pellet Insert 10 Maintaining & Servicing Y our Appliance C. General Maintenance 1. T ypes of Fuel Dependi ng on the type of fuel you are burning will dictate how often you have to clean your repot. If the fuel you are burning has a high dirt or ash content or you are burning shelled eld co[...]

  • Page 34

    Page 34 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-tting lid. The closed container of ashes should be placed on a non-combustible oor or on the ground, well away from all combustible materials, pending nal d[...]

  • Page 35

    R R R February 3, 2010 7014-188B Page 35 CB1200-I Pellet Insert 7. Cleaning Heat Exchanger Chambers & Drop T ube • Frequency: Weekly or every 1 ton of fuel • By: Homeowner The amount of ash buildup in the repot will be a good guide to determine how often you should clean the heat exchangers. a. Allow the appliance to completely cool down[...]

  • Page 36

    Page 36 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust V enting System. • Frequency: Y early or more frequently depending on ash build-up. • By: Qualied Service T echnician/Homeowner Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower i[...]

  • Page 37

    R R R February 3, 2010 7014-188B Page 37 CB1200-I Pellet Insert Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Color Incorrect Correct Flame Size, Y ellow/White in Color Correct Figure 37.1 Figure 37.2 Figure 37.3 Fire Risk. W ARNING • High ash fuels, or lack of maintenance, can cause the fire[...]

  • Page 38

    Page 38 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R E. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury W ARNING T op & Bottom Frame Door Latch Side Frame Center Posts Glass Remove Door Latch First [...]

  • Page 39

    R R R February 3, 2010 7014-188B Page 39 CB1200-I Pellet Insert G. Bafe Removal a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Open glass door . c. Grasp the bottom of the bafes and pull up to dis - lodge from hook attachment. d. Use a standard screw driver to unlatch the covers beneath the b[...]

  • Page 40

    Page 40 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R 1 1 Reference Materials 7. Heat Exchangers The heat exchangers transfer heat from the exhaust system into convection air . There are 2 clean out rods located under the heat exchangers. 8. Heat Output Switch The heat output switch is located on the right side of rebox, behind right s[...]

  • Page 41

    R R R February 3, 2010 7014-188B Page 41 CB1200-I Pellet Insert 16. Thermostat The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator , if present, should be set on the lowest setting available. 17. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the rebox. There are 2 purple wires [...]

  • Page 42

    Page 42 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R T erminal Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red/ Green Light B. Component Locations Figure 42.1 Exhaust Blow er Con vection Blow er Exhaust T ransi tion Assembl y Figure 42.2[...]

  • Page 43

    R R R February 3, 2010 7014-188B Page 43 CB1200-I Pellet Insert C. Exploded Drawing 1 2 3 4 5 6 7 8 9 10 14 13 12 1 1 16 15 17 18 19 20 21 22 23 24 25 26 27 28 29 7025-013 6-2-09 Figure 43.1[...]

  • Page 44

    Page 44 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R D. Service Parts and Accessories Stocked at Depot Item Description Comments Part Number 1 T op SRV410-7960 Hinge, Hopper Lid 812-4220 Mount, Hopper Lid Support, Left 410-8200 Mount, Hopper Lid Support, Right 410-7410 Mount, Hopper Lid Support, T op 410-7560 2 Cover , Feed Motor , T op [...]

  • Page 45

    R R R February 3, 2010 7014-188B Page 45 CB1200-I Pellet Insert T o order the entire assembly , order the top line part number only . T o order an individual part from an assembly , order the part(s) listed in the indented portion. HOW TO ORDER Stocked at Depot Item Description Comments Part Number 15 Rod/Linkage Ez Clean 812-4140 Knob, Ash Dump Co[...]

  • Page 46

    Page 46 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R T o order the entire assembly , order the top line part number only . T o order an individual part from an assembly , order the part(s) listed in the indented portion. HOW TO ORDER Stocked at Depot Item Description Comments Part Number Call Light Lens Cover 812-0750 Y Call Light, Fluor[...]

  • Page 47

    R R R February 3, 2010 7014-188B Page 47 CB1200-I Pellet Insert T o order the entire assembly , order the top line part number only . T o order an individual part from an assembly , order the part(s) listed in the indented portion. HOW TO ORDER Stocked at Depot Item Description Comments Part Number Grille, Louver Black L VGRL-CB12- BK-B Gold L VGRL[...]

  • Page 48

    Page 48 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R T o order the entire assembly , order the top line part number only . T o order an individual part from an assembly , order the part(s) listed in the indented portion. HOW TO ORDER Stocked at Depot Item Description Comments Part Number F ASTENERS Avk Rivnut Repair Kit 1/4-20 & 3/8-[...]

  • Page 49

    R R R February 3, 2010 7014-188B Page 49 CB1200-I Pellet Insert Date of Service Performed By Description of Service E. Service And Maintenance Log[...]

  • Page 50

    Page 50 7014-188B February 3, 2010 R CB1200-I Pellet Insert R R F . W arranty Policy[...]

  • Page 51

    R R R February 3, 2010 7014-188B Page 51 CB1200-I Pellet Insert[...]

  • Page 52

    R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrare.com 7014-188B February 3, 2010 Page 52 CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at www .quadrare.com This p[...]