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Sears CAMPANION 919.32721 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL Model No, 919.327210 IMPORTANT: Read the Safety Guidelines and All Instructions Carefully Before Operating f ......... ............ 120/240 VOLT ° 5250 WATT GENERATOR • SAFETY GUIDELINES ° ASSEMBLY ° OPERATION ° MAINTENANCE = TROUBLESHOOTING = REPAIR PARTS Sold by Sears Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. MGP[...]

  • Page 2

    TABLE OF CONTENTS Warranty .................................................... 2 Safety Guidelines ................................... 3-8 Assembly ............................................... 8-9 Operation ............................................ 10-13 Maintenance ...................................... 13-15 Service Adjustments ...........[...]

  • Page 3

    SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right, Please read the manual and pay attention to these sections, I _ DANGER I URG[...]

  • Page 4

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF ELECTROCUTION AND FIRE (cont'd) HAZARD Operation of generator in rain, wet, icy, or flooded conditions. Use of worn damaged, undersized or un- grounded extension cords. Placing generator on or against highly conductive surface, such as a steel walk- way or metal r[...]

  • Page 5

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF FIRE HAZARD Attempting to fill the fuel tank while the engine is running. Sparks, fire, hot objects Improper storage of fuel Inadequate ventilation for generator Tampering with factory set engine speed settings. Overfilling the fuel tank- fuel spillage. WHAT COULD HAPP[...]

  • Page 6

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. Risk of Injury and Property Damage When Transporting Generator HAZARD Fire, Inhalation, Damage to Vehicle Surfaces WHAT COULD HAPPEN Fuel or oil can leak or spill and could result in fire or breathing hazard, seri- ous injury or death can result. Fuel or oil leaks will damage [...]

  • Page 7

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF UNSAFE OPERATION HAZARD Operation of generator in careless manner. Operation of voltage sensitive appliances without a voltage surge protector. WHAT COULD HAPPEN All sources of energy include the poten- tial for injury. Unsafe operation or main- tenance of your generat[...]

  • Page 8

    READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. HAZARD Lifting a very heavy object. RISK FROM LIFTING WHAT COULD HAPPEN Serious injury can result from attempt- ing to lift too heavy an object. HOW TO PREVENT IT The generator is too heavy to be lifted by one person. Obtain assistance from others before you try to move it. Re[...]

  • Page 9

    IMPORTANT: Before any attempt to start your generator be sure to check engine oil (See OPERATION under Adding Engine Oil on page 12.) GROUNDING THE GENERATOR This generator should be grounded to help prevent accidental electrical shock. Shown below is a picture of the grounding lug supplied on your generator. First, drive a 3/4" or 1" dia[...]

  • Page 10

    KNOW YOUR GENERATOR Read this Owner's Manual and Safety Rules be- fore operation of your Generator, Compare this illustration with your generator to familiarize yourself with the location of various controls and adjustments. Save the manual for future references. FUEL TANK- Capacity of 7 US gallons. CHOKE SWITCH- Lever used to start cold engin[...]

  • Page 11

    RECEPTACLES Your generator is equipped with duplex 120 volt receptacles and a twistlock 240 volt receptacle. The unit is also equipped with a 20 amp circuit breaker for the 120 volt receptacles and a 20 amp circuit breaker for the 240 volt receptacle which is provided to protect the generator against electrical overload. If the circuit breaker trip[...]

  • Page 12

    Connecting Generator To Main Electrical Supply Potential hazards exist when a electrical generator is con- nected to the main electrical supply coming into the house. It is at that point that the generator could feed back into the utility company's system causing possible electrocution of workers who are repairing electrical lines. To avoid ba[...]

  • Page 13

    • On the engine there is a choke/run lever. Place this lever to the choke position. FULL CHOKE POSITION S_ CHOKE LEVER *,_ NO CHOKE • Grasp the starter handle and pull rope out slowly until it pulls harder. Let the rope rewind slowly. Then pull rope with a rapid full arm stroke. Let rope return to starter slowly. • When engine starts, gradual[...]

  • Page 14

    GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the generator as instructed in this manual. Some adjustments will need to be made periodically to maintain your generator. GENERATOR MAINTENANCE Your gen[...]

  • Page 15

    Before running engine, clean muffler area to remove all combustible debris. CLEAN Clean and Replace Spark Plug Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better. .030" (0.76MM) WIRE GAUGE RESISTOR Carburetor The carburetor of your generator is [...]

  • Page 16

    PROBLEM Engine will not start No electrical output Repeated circuit breaker tripping Generator overheating CAUSE No auto idle DC does not have power with the circuit breaker depressed 1. Low on fuel or oil. 2. Ignition switch in "Off" position. 3. Faulty spark plug. 4. Choke in wrong position. 5. Fuel shut-off valve in closed position. 6.[...]

  • Page 17

    CRAFTSMAN 5250 GENERATOR 919.327210 TORQUE 20-25 IN.-LBS. (NOT SHOWN) 20-25 IN.-LBS. 16 TOQUE 120-144 IN.-LBS. KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 1 20 TORQUE 60-70 IN.-LBS, TORQUE 12 TORQUE 120-144 IN.-LBS. DESCRIPTION FUEL TAN K SCREWS FUEL TANK FUEL CAP FUEL HOSE FUEL LINE CLAMP DRAINCOCK GROMMET TANK [...]

  • Page 18

    CRAFTSMAN 5250 GENERATOR 919.327210 SHOWN FOR REFERENCE ONLY 29 ORIENT WiTH VENTS DOWNWARD AS SHOWN 30 31 TORQUE TO 204--264 IN-LBS TORQUE UNTIL THREADS RUN OUT 38 39 TORQUETO 60-70 IN-LBS 32 34 35 TORQUE TO 120-144-IN-LBS TORQUE TO 30-40 IN-LBS CAPACITOR WiRiNG SCALE 1:1 SHOWN FOR REFERENCE ONLY KEY NO. 29 3O 31 32 33 34 35 36 37 38 3g 4O 41 42 DE[...]

  • Page 19

    CRAFTSMAN 5250 GENERATOR 919.327210 46 O 47 48 49 44 43 51 KEY NO. DESCRIPTION 43 120V/20A DUPLEX RECEPTACLE 44 4 PRONG TWlSTLOCK 45 CIRCUIT BREAKER 120/240V/20A 46 SCREW #6 - 32 x .5 TORX 47 NUT, 10 - 9 X .50 PLASTITE 48 SWITCH FACE PLATE RESET 49 NUT, HEX JAM 7/16 50 SPEED NUT #6 - 32 51 WAS H ER 3/8 PART NUMBER GS-0019 GS-0445 GS-0025 SSF-583 SS[...]

  • Page 20

    CRAFTSMAN 5250 GENERATOR 919.327210 TECUMSEH 4-CYCLE ENGINE MODEL #HM100-159409P / 87 70 69 82 264A ,..,'V I I I1_ ''136 I I I 240 242 /250 / 246 112 111 113 370G 262 285 370K "--. / / / 287 390 / _110 370L / /261282 _' 281 _ 20 -- ENG[...]

  • Page 21

    CRAFTSMAN 5250 GENERATOR 919.327210 TECUMSEH 4-CYCLE ENGINE MODEL #HM10O-159409P RERNO. PARTNO. 1 35968A 2 27652 15 30699C 15A 30700 15B 650494 16 33454A 17 29916 18 651028 20 35319 25 36460 25A 36244 25B 651059 26 650561 28 30322 30 37302 35 29826 36 29918 37 29216 38 29642 40 35776A 40 35777A 40 35778A 41 35773A 41 35774A 41 35775A 42 35779 42 35[...]

  • Page 22

    CRAFTSMAN 5250 GENERATOR 919.327210 CARBURETOR MODEL #64012 1A70-5097 REE NO. 1 2 4 5 6 7 10 11 12 13 14 15 16 17 18 PARTNO. 631776A 631970 631184 631183 640109 650506 632740 632043 631184 631183 631753 630735 632164 651925 630766 DESCRIPTION THROTTLE SHAFT & LEVER ASSEMBLY THROTTLE RETURN SPRING DUST SEAL WASHER (KIT) DUST SEAL (THROTTLE) (KIT[...]

  • Page 23

    CRAFTSMAN 5250 GENERATOR 919.327210 STARTER #590745 --11 13 12 6 j 6 RERNO. 1 2 3 4 5 6 7 8 11 12 13 PARTNO. 590599A 590600 590679 590601 590678 590680 590412 590681 590747 590535 590701 DESCRIPTION SPRING PIN (INCL. 4) WAS H E R RETAINER WAS H E R BRAKE SPRING STARTER DOG DOG SPRING PULLEY & REWIND SPRING ASSEMBLY STARTER HOUSING ASSEMBLY STAR[...]

  • Page 24

    CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT The U. S. Environmental Protection Agency ("EPA"), the California Air Resources Board ("CARB") and Tecumseh Products Co. are pleased to explain the Federal and California Emission Control Systems Warranty on your new utility or lawn and garden equipment engine. In Calif[...]

  • Page 25

    EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty ('ECS Warranty') for 1995 and later model year California utility and lawn and garden equip- ment engines (for other states, 1997 and later model year engines): A. APPLICABILITY: This warranty shall apply to 1995 and later model year California utility and lawn and garden e[...]

  • Page 26

    For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME TM (1-800-469-46631 Para pedir servicio de reparacion a domicillo m 1-800-676-5811 In Canada for all your service and parts needs call 1-800-665-4455 Au Canada pour tout le service ou les pieces For the repair or replacement parts you need: Call 6 am - 11 pm [...]