Simplicity 522E manual

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Table of contents for the manual

  • Page 1

    Print V endor Instructions Ho w to use this file Operator’ s Manuals P aper Size: • 11x17 • Body - 50 lbs brilliant white offset or equivalent. • Cov er - on pre-printed two tone “Sw ash” stoc k. Press: • Body - 1 color , 2-sided • Cov er - 1 color , 1 sided Bindery: • Saddle stitch, face trim *if too thic k f or saddle stitch, ta[...]

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    THIS P A GE INTENTIONALL Y BLANK (FOR PLA CEMENT ONL Y - DO NO T PRINT)[...]

  • Page 3

    OPERA T OR’S MANU AL Single Sta g e Sno wthr o wer 522E Models Mfg. No. Description 1695468 522E, Snowthrower 1695514 522E, Snowthrower (CE) 1742166-00 Rev 7/2008 TP 100-4961-00-SW-S[...]

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    1 T able of Contents CONTENTS: Safety Rules & Inf ormation General ...................................................................2 Training ...................................................................4 Preparation .............................................................4 Operation ...............................................[...]

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    2 Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manu- factured to meet or exceed all industry standards for safety. Power equipment is only as safe as the operator. If it is mis- used, or not properly maintained, it can be dangerous! Remember, you are responsible [...]

  • Page 7

    3 Moving Parts This equipment has many moving parts that can injure you or someone else. However, if you are standing in the operator’s position, and follow all the rules in this book, the unit is safe to operate. The auger and impeller have spinning parts that can amputate hands and feet. Do not allow anyone near the equipment while it is runnin[...]

  • Page 8

    4 This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings wh[...]

  • Page 9

    5 8. Always follow the engine manual instructions for stor- age preparations before storing the unit for both short and long term periods. 9. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service. 10. Maintain or replace safety and instruction labels as necessary. 11. Keep nuts and bolts tigh[...]

  • Page 10

    6 Product Identification ID Tag When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer’s identi- fication numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown. NOTE: For l[...]

  • Page 11

    7 Product Identification SAFETY DECALS Safety warning decals are placed at strategic locations on the snowthrower as a constant reminder to the opera- tor of the most important safety precautions. All warning, caution and instructional messages on your snowthrow- er should be carefully read and obeyed. If any of these decals are lost or damaged, re[...]

  • Page 12

    8 T OOLS REQUIRED • Knife REMO V AL FROM CAR T ON 1. Locate and remove container of oil. 2. Locate all parts packed separately and remove from carton. NOTE: Set the fuel stabilizer aside until adding gasoline to the fuel tank. We recommend that fuel stabilizer be added to the fuel each time that gasoline is added to the fuel tank. 3. Remove and d[...]

  • Page 13

    9 2. Attach the auger drive cable (C, Figure 3) to the auger drive lever (A) using the Z-hook (B). 3. Remove the T-knob (B, Figure 4) and bolt on the upper chute. 4. Rotate the upper chute (A) to the operating position (past the lower chute stop) 5. Install the bolt and tighten the T-knob (B). Engine 1. The snow thrower was shipped with a container[...]

  • Page 14

    10 Controls & Operation Auger Control Chute Direction Control Chute Deflector A B C Engages auger when pulled back, and disengages auger when released. Rotates discharge chute to desired direction. Controls vertical angle snow is thrown. Figure 7 . Snowthrower Controls A B C SNO WTHR O WER CONTROLS A ug er Contr ol A. Auger Control - This contr[...]

  • Page 15

    11 Controls & Operation ENGINE & ST ARTING CONTR OLS NOTE: This snow thrower does NOT have a throttle for controlling operating speed of engine. The engine gover- nor maintains operating speed for varying snow removal conditions. A. Electric Start Button - The Electric Start Button (A, Figure 8) activates an electric starter mounted to the [...]

  • Page 16

    12 GENERAL OPERA TION CHECKS BEFORE EA CH ST ART -UP 1. Make sure all safety guards are in place and all nuts, bolts and clips are secure. 2. Check the fuel supply. Fill the tank no closer than 1/4 to 1/2 inch of top of tank to provide space for expan- sion. See your engine Owner’s Manual for fuel rec- ommendations. 3. Check the Auger Control (A,[...]

  • Page 17

    13 ADDING ENGINE OIL 1. Make sure the unit is level. Use a high quality deter- gent oil classified “For Service SG, SH, SJ, SL, or higher”. 2. Remove the oil fill cap/dipstick access panel (A, Figure 9). 2. Remove the oil fill cap/dipstick (B) and wipe with a clean cloth. 3. Insert the oil fill cap/dipstick (B) and turn clockwise to tighten. 4.[...]

  • Page 18

    14 Controls & Operation ST ARTING THE ENGINE NOTE: The snowthrower engine is designed to operate at cold temperatures. Avoid operating the snowthrower if air temperature is 40° For warmer since engine may vapor lock and stop running after a short time. Engine will be difficult to start in warm weather. Electric Starting Steps NOTE: The electri[...]

  • Page 19

    15 Controls & Operation OPERA TING THE SNO WTHR O WER Before operating snowthrower, review the Checks Before Each Use under General Operation on page 12 of this manual. 1. Rotate the discharge chute to the desired direction. 2. Pull the Auger Control back against the handle to engage the auger. NOTE: The snowthrower will be pulled forward by th[...]

  • Page 20

    Regular Maintenance 16 Before beginning any repair stop the engine, remove the key, disconnect the spark plug wire, and wait for all moving parts to stop. WARNING Figure 10. Lubrication points Figure 11. Grease the Discharge Chute Ring Lubricate Flange LUBRICA TION NOTE: The drive pulley end of auger shaft is supported by a sealed ball bearing and [...]

  • Page 21

    17 T roubleshooting & Service Figure 12. Chute Removal and Installation A. Chute B. Fasteners A B B B B CHUTE REMO V AL AND INST ALLA TION 1. Remove the fasteners (B, Figure 12) that secure the chute (A) to the top cover. 2. Remove the chute (A). 3. Installation is reverse of removal. TR OUBLESHOO TING Problem Possible Cause Remedy Engine fails[...]

  • Page 22

    18 A C C C B B C A B B C C E D Figure 13. Top Cover and Belt Cover A. Screw, 1/4-20 x 5/8 B. Screw, #10-24 x 1/2 C. Screw, 1/4-14 x 3/4 D. Top Cover E. Belt Cover CO VER REMO V AL AND INST ALLA TION To access the drive system or the engine, the covers must be removed as follows: REMOVE THE TOP COVER 1. Remove the discharge chute. See “Chute Remov[...]

  • Page 23

    REPLA CE DRIVE BEL T The drive belt is of special construction and must be replaced with original factory replacement belt available from your nearest dealer. 1. Remove the belt cover. See “Remove The Belt Cover”. 2. Remove the drive belt (E, Figure 14) from the idler pulley (G). 3. Move the belt guide (B) away from the drive belt (E). 4. To re[...]

  • Page 24

    20 SER VICING THE SP ARK PLUG 1. Remove engine key from switch. 2. Remove the oil access cover. 3. Disconnect the wire from the spark plug. 4. Inspect the spark plug and clean. If necessary, replace it with a new spark plug as recommended in the engine Owner’s Manual. 5. Adjust the gap on the spark plug to .030 inches (.762 mm) using a gauge. 6. [...]

  • Page 25

    A UGER DRIVE CABLE ADJUSTMENT The auger drive cable is adjusted at the factory and no adjustment should be necessary. If the cable becomes stretched or is sagging, adjustment will be necessary. Whenever the belt is adjusted or replaced, the cable will need to be adjusted. 1. Remove the Z-hook (C, Figure 18) from the auger drive lever (A). 2. Slide [...]

  • Page 26

    22 ENGINE: 5.25 Series Briggs & Stratton Make Briggs & Stratton Domestic Model / Type 09A413 / 0202E1 CE Model / Type 09A413 / 0203E1 Gross Torque* 5.25 ft. lbs. @ 3060 rpm Displacement 9.02 Cu. in (148 cc) CHASSIS: Spout Rotation 190 Degrees Auger Diameter 9” (22.9 cm) Tire Size 7” x 1.5” (17.8 cm x 3.8 cm) DIMENSIONS: Effective Clea[...]

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    Briggs & Stratton Power Products Group, L.L.C. Copyright © 2008 Briggs & Stratton Corporation Milwaukee, WI USA. All Rights Reserved www.BRIGGSandSTRATTON.com www.SimplicityMfg.com[...]