Snapper ZM5202M manual

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Table of contents for the manual

  • Page 1

    Parts Manual for MID MOUNT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0,1,2 POWER UNIT MODELS ZM2200K ZM2500KH ZMT2500KH MZM2200K H MZM2300K H ZM2501KH MZM2301K H ZM2502KH MOWER UNIT MODELS ZM5200M ZM6100M ZM5201M ZM6101M ZM5202M ZM6102M Mo del ZM 2200K show n COPYRIGH T © 2002 SNAPPER INC. ALL RIGHT S RESERVED (Rev. 6, 09/25/02) M ANUAL No. 06110 TM[...]

  • Page 2

    2 CONTENTS DESCRIPTION PA GE DRIVE TIRE/WHEEL A SSEMBLY ............................................................................................... 3 ENGINE SUB-A SSEMBLY ....................................................................................................... 4, 5 FUEL TA NK A SSEM BLY ............................................[...]

  • Page 3

    3 DRIVE TIRE/WHEEL A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 5-4526 ASSEMBLY, Rear Tire & Rim (Inc ludes Item 2, 3 & 4) -- 5-7706 ASSEMBLY, Rear Tire & Rim (Lef t Hand) (Model MZM2200KH Only) (Includes Item 2A, 3A & 4) -- 5-7707 ASSEMBLY, Rear Tire & Rim (Right Hand) (Model MZM2200KH Only) (Includes Item 2A, 3A & 4) -- 5-8193 [...]

  • Page 4

    4 ENGINE SUB-A SSEM BLY MANUA L No. 06110 MID M OUNT Z-RIDER 1 17 22 15 8 9A 19 20 21A 10B 26 11 13 12A 23 24 12B 10A 21B 9B 25 14A 7 6 5 4 2 3 14B 18 17 16 8[...]

  • Page 5

    5 ENGINE SUB-A SSEM BLY ITEM PA RT NO. DESCRIPTION 1 ** ENGINE, 22HP (Kohler No. CH22S PS-66536) -- ** ENGINE, 23HP (Kohler No. CH23S PS-76536) -- ** ENGINE, 25HP (Kohler No. CH25S PS-68577) 2 3-5638 J-CLIP, 3/8” Cus hioned (2) 3 9-1523 SCREW , 5/16-18 x 5/8” Hex W asher Self Tap (2) 4 9-1299 NUT, 3/8-16 Nyloc (4) 5 9-1553 SCREW , 3/8-16 x 1-3/[...]

  • Page 6

    6 FUEL TA NK ASSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 16 15 17 14 9 19 11 13 11 11 8 12 3 3 2A 18 1 1 7 10 4 4 5 5 5 6 2B 20 & 21 18 19 18 20 21 7 1 11 11 11 11[...]

  • Page 7

    7 FUEL TA NK ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 2-8903 CAP, 3-1/2” Fuel (2) 2A 5-4430 FUEL T ANK, Main (Includes Item 1 - F uel Cap) 2B 5-7705 FUEL T ANK, Main (Includes Item 1 - F uel Cap) (MZM2200KH Models O nly ) (Includes Fuel Gauge) 3 2-6746 TRIM, 2 Inc h (3) 4 9-1508 BOLT, 5/16- 18 x 3/4” Short Nec k Car riage Grade 5 (2) 5 2-3295 U-NU[...]

  • Page 8

    8 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (Models ZM2200K, ZM 2500KH) MANUA L No. 06110 MID M OUNT Z-RIDER 18 27 26 25 33 31 30 29 28 32 37 19 17 8 23 7 16 10 12 14 13 3 2 1 11 10 9 6 4 5 PULLEY MOUN TING DETA I L FOR R. H. HYDRO MODUL E 5 11 10 15 9 6 22 21 24 20 36 35 28 28 28 29 29 29 25 26 4 34 NOTE: HYDRO TRANSA XLE MAINTENANCE SHOULD ONLY BE PERF[...]

  • Page 9

    9 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (Models ZM2200K, ZM 2500KH) ITEM PA RT NO. DESCRIPTION 1 5- 4437 ASSEMBLY, Transax le 771B (L.H.) Side (s hown) -- 5-4436 ASSEMBLY, Transax le 771A (R.H.) Side 2 9- 1514 W ASHER, 13/32 I.D. x 13/16 O.D. Flat (4) 3 9- 1299 NUT, 3/8-16, Hex Ny loc (4) 4 1- 0935 W ASHER, 3/4 I.D. x 1-1/8” O.D. F lat (7) 5 9- 020[...]

  • Page 10

    10 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (A ll Models Except ZM2200K, ZM2500K H) MANUA L No. 06110 MID M OUNT Z-RIDER NOTE: HYDRO TRANSA XLE MAINTENANCE SHOULD ONLY BE PERFORMED BY AN A UTHORISED SNAPPER DEA LER. 28 29 28 29 29 28 30 31 12 27 26 25 32 11 10 4 1 2 13 14 11 23 10 15 16 22 20 21 24 17 18 19 9 8 6 5 PULLEY MOUN TING DETA I L FOR R. H. HY[...]

  • Page 11

    11 TA NDEM HYDRO TRA NSA XLE A SSEMBLY (A ll Models Except ZM2200K, ZM2500K H) ITEM PA RT NO. DESCRIPTION 1 5- 4437 ASS’Y, Eaton Transaxle 771B ( L.H.) Side (shown) -- 5-9154 ASS’Y, Eaton Transax le 771-090 (L.H.) (w/needle bearings ) -- 5-4436 ASS’Y, Eaton Transax le 771A (R.H.) Side -- 5-9153 ASS’Y, Eaton Transax le 771-089 (R.H.) Side ( [...]

  • Page 12

    12 FOOTREST A SSEM BLY MANUA L No. 06110 M ID M OUNT Z RIDER 7 6 5 13 12 9 4 3 2 1A 8 12 10 11 14 6[...]

  • Page 13

    13 FOOTREST A SSEM BLY ITEM PA RT NO. DESCRIPTION 1A 4-6727 BRACKET, Floor Pan 1B 5-8362 W ELDMENT, Floor Pan ( Model ZMT2500KH only!) 2 4-3843 PAD Left Hand Fric tion 3 9-1318 SCREW , 5/16-18 x 3/4” Hex Head Cap 4 9-1296 W ASHER, 11/32” Flat Lock 5 4-3795 BRACKET, Lef t Hand Footrest 6 9-1298 NUT, 5/16-18 Hex Ny lon Insert (2) 7 4-3800 BRACE, [...]

  • Page 14

    14 HYDRO RESERVOIR A SSEM BLY (left hand) ITEM PA RT NO. DESCRIP TION 1 5-4103 RESERVO IR, L. H. Hy dro (includes c ap, item 2) 2 3-5512 CAP, Reservoir 3 1-6130 CLAMP, f or 13/16” Hose ( 8) 4 3-5514 HO SE, Rubber 5/8 I. D. x 13-1/2” long 5 4-4788 HO SE, Rubber 5/8” I. D. x 20” long 6 4-4790 BRACKET , T ank L. H. 7 9-1508 BO LT, 5/16-18 x 3/[...]

  • Page 15

    15 HYDRO RESERVOIR A SSEM BLY (right hand) ITEM PA RT NO. DESCRIP TION 11 5-4521 RESERVOIR, (R.H.) Hydro (Includes c ap, item 2) 12 4-4789 HOSE, Rubber 5/8” I.D. 32” Long 13 4-4787 HOSE, Rubber 5/8” I.D. 12” Long 14 4-4791 BRACKET, T ank , (Right Hand) 15 9-1523 SCREW , 5/16-18 x 5/8” Hex W asher Self -Tap 16 7-7345 PAD, Gas T ank ( 2) MI[...]

  • Page 16

    16 UPPER CHA SSIS AND SEA T LA TCH A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 4- 2946 UPPER CHASSIS (Models MZM2200K, ZM2501KH, Z M2502KH) -- 7-1940 UPPER CHASSIS (Models ZMT 2500KH & ZMT 2501KH) (not s hown) 2 9- 1298 NUT, 5/16-18 Hex Ny loc 3 3- 5993 LATCH, Seat Support -- 7-2106 LATCH, Seat Suppor t (MZM2300K, ZMT 2500KH, ZM2501KH ZM2502KH) 4 9-[...]

  • Page 17

    17 CA STER WHEEL ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 9-0361 SCREW , 5/16-18 x 5/8” Hex Flange Self T ap 2 3-6578 CAP, Caster Shaf t 3 1-0965 RING, 1-3/16” Ex ternal Retaining 4 9-1795 W ASHER, 1-1/4” Flat 5 3-5602 BEARING, 30m m x 62m m (2) 6 4-2590 W ELDMENT, Caster Support -- 5-8760 W ELDMENT, Caster Support (5 degree) (used on m odel ZMT[...]

  • Page 18

    18 LOWER CHA SSIS/CASTER WHEEL A SSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 18 15 13 5 12B 12A 5 4 3 2 1 1 10 9 8 11 13 8 10 9 10 16 10 15 14 1 2 7 3 4 2 3 6 ** 18 18 18 18 18 19 19 19 21 4 * * NOTE: Front axle assembly (5-4602) contains one item 12B as well as six items 18 and three items 19. ** NOTE: This wheel assembly contains all items from [...]

  • Page 19

    19 LOWER CHA SSIS/CASTER WHEEL A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 9-0361 SCREW , 5/16- 18 x 5/8” Hex F lange Self T ap 2 3-6578 CAP, Cas ter Shaft 3 1-0965 RING , 1-3/16” External Retaining 4 9-1795 W ASHER, 1- 1/4” I.D. x 1-7/8” O .D. Flat (2) 5 3-5602 BEARING , 30 mm x 62 mm (2) 6 5-4507 CAST ER W HEEL (2) (see page 17) 7 9-1888 BO LT[...]

  • Page 20

    20 JOYSTICK CONTROL A SSEM BLY (A ll M odels except ZM T2500KH) MANUA L No. 06110 MID M OUNT Z-RIDER 1 2 18 7 6 5 4 3 9 10 29 14 20 19 24 23 22 21 3 22 18 10 9 5 4 9 26 27 28 17 17 23 25 17 4 23 22 1 12 11 13 14 15 8 16 8 8 17[...]

  • Page 21

    21 JOYSTICK CONTROL A SSEM BLY (A ll M odels except ZM T2500KH) ITEM PA RT NO. DESCRIPTION 1 9-1809 COTT ER PIN, 1/8” x 1- 1/4” (3) 2 4-3881 SHAFT, Hydro Left Hand 3 4-2638 ARM/HUB W eldment ( 4) 4 9-1298 NUT, 5/16-18 Hex Ny loc (7) 5 7-3060 PLATE, Hydro Shaft (2) 6 1-1791 RETAINER, 5/16” Bolt ( 2) 7 9-1296 W ASHER, 11/32” Flat (4) 8 9-1508[...]

  • Page 22

    22 TWIN STICK CONTROL A SSEMBLY (Model ZMT2500KH) MANUA L No. 06110 MID M OUNT Z-RIDER[...]

  • Page 23

    23 TWIN STICK CONTROL A SSEMBLY (Model ZMT2500KH) ITEM PA RT NO. DESCRIPTION 1 1- 0061 KEY, 3/16” Square x 1” 2 1- 0739 RING, 5/8” Exter nal Retaining 3 1- 1791 RETAINER, 5/16” Bolt ( 2) 4 1- 3072 ROLL PIN, 1/4” x 1” ( 5) 5 1- 3874 BUSHING, 5/8 I. D. x 5/8” (5) 6 2-3556 BUSHING, Caster 7 3- 5532 BRACKET, J oy stick Mounting 8 3-5533 B[...]

  • Page 24

    24 PA RKING BRAKE A SSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 18 18 19 15 12 13 9 6 12 3 12 13 16 1 4 12 5 8B 2B 8A 2A 17 14 11 7 10 7 12 6 12 15 19 13[...]

  • Page 25

    25 PA RKING BRAKE A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-2068 RING, Rear Lift Arm (3) 2A 2-6420 GRIP, Flat Bar (Models ZM2200K & Z M2500K) 2B 7-2222 GRIP, Park Brak e Lever (Models Z MT2500KH, MZM2200KH, MZM2300K, ZM2501KH, Z M 2502KH) 3 4-6451 SW IVEL, Adju stable 4 1-0935 W ASHER, 3/4” I.D. x 1- 1/8” O.D. x 1/16 T hick , Flat 5 4-6449 R[...]

  • Page 26

    26 SEA T SUPPORT ASSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 9, 9A 12 15 14 14 11 1 15 3 10 16 14 2 8 6 4 5 13 14 7 A D JUSTER W IT H LOCK See Pages 44 and 45[...]

  • Page 27

    27 SEA T SUPPORT ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-5761 BOLT, 5/16-18 x 3/4” Shoulder (2) 2 2-3354 SW IT CH, Seat (Norm ally Closed) 3 9-0951 NUT, 5/16-18 Hex Flange Lock (2) 4 3-6492 SPRING (2) -- 9-2007 SPRING (Models MZM2200KH, MZM2300K & ZMT 2500KH Only) 5 2-2793 BUSHING, Molded Seat, 1/2 I.D. x 5/8” O.D. (2) 6 2-2794 SPACER, 5/16[...]

  • Page 28

    28 17 13 4 14 13 6 7 14 13 5 19 17 18 16 19 18 15 14 9 13 13 10 2 13 8 13 14 1 13 12 11 11 10 8 13 3 FENDER/CONTROL CA BLE ASSEMBLY ITEM PART NO. DESCRIPTION 1 3-5548 HANDLE, 5/8” T ubing 2 3-5940 PLAT E, Joystick Contr ol ( shown) -- 7-2043 COVER, J oy stick Hole (Model Z MT2500KH Only) 3 4-2984 FENDER, Right Hand -- 4-6407 FENDER, Right Hand (M[...]

  • Page 29

    29 CUTTER HOUSING A SSEM BLY ITEM PART NO. DESCRIPTION 1 2-9422 BEARING , Sealed (2) 2 2-9270 W ASHER, Spindle 3 2-9274 SN AP-RING, Spindle Shaft 4 5-9311 SHAFT, Spindle 5 2-9254 SPACER, Bearing 6 2-9271 SPACER, Blade (4) 7A 2-9246 BLAD E, 18” (ZM5200M Mower) 7B 7-3395 BLAD E, Low Lift 18” (ZM 5201M, ZM5202M Mower) 7C 1-7037 BLAD E, High Lift 1[...]

  • Page 30

    30 UPPER DRIVE SHA FT ASSEMBLY MANUA L No. 06110 MID M OUNT Z-RIDER 15 18A 3 16 16 19 6 21 20 8A 17B 8B 17A 8C 17A 17B 21 3 16A 11 11 16B 16A 7 11 9 11 18B 2 1 15 14 5 2 See pages 8 thru 11, item 24 16A 22 11 4 14 14 5 5 12 10 10 14 5[...]

  • Page 31

    31 UPPER DRIVE SHA FT ASSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-4338 DISC, Flexible 2 1-4803 SPACER, Coupling (2) 3 4-7225 FLANG E, Bearing (2) (r equires Item 18A, order s eparately) (Models MZM2200K & MZ M2300K) 4 1-8626 HUB, Drive Shaf t Adapter 5 3-2070 W ASHER, 13/32 I.D. x 3/4 O.D., F lat (4) 6 4-5254 BELT , Trac tion Drive (AX Cogged, 34.3[...]

  • Page 32

    32 DECK DRIVESHA FT ASSEMBLY (Except for MZM Models) MANUA L No. 06110 MID M OUNT Z-RIDER MOUNTS TO LO W E R FRA ME M IDDL E BRA CE SEE NEXT PA GE NOT E: ITEM 12 A LSO MOUN TS TO LEFT & RIGHT T RA NSA XLES SEE PA GES 8 T HRU 11 MOUNTS TO ENGI NE BA SE SEE NEXT PA GE 21 9 10 20 6 1 16 16 26 26 4 6 25 14 3 3 13 5 24 2 18 18 14 4 26 26 25 14 18 18[...]

  • Page 33

    33 DECK DRIVESHA FT ASSEMBLY (Except for MZM Models) ITEM PA RT NO. DES CRIPTION 1 1-2315 KEY, 1/4 x 2” Square 2 1-3324 FIT TING , Lube (45 degree, f or 3/16” hole) 3 1-4409 BUSHING (2) 4 4-7227 BEARING, 1” I.D. (2) 5 9-0990 BOLT , 3/8-16 x 2” Short Neck Carriage, Gr ade 2 6 4-2801 DRIVE SHAFT , Deck (1” Diam eter, 15 Spline) 7A 3-5531 PU[...]

  • Page 34

    34 DECK DRIVESHA FT ASSEMBLY (MZM M odels) MANUA L No. 06110 MID M OUNT Z-RIDER 7 14 14 18 18 4 26 26 16 17 17 6 18 15 8 23 23 22 12 MOUNTS TO LO W E R FRA ME M IDDL E BRA CE SEE NEXT PA GE 25 MOUNTS TO ENGI NE BA SE SEE NEXT PA GE 15 18 25 16 6 14 1 5 4 26 16 17 21 13 2 3 24 11 3 20 19 10 9 COMPONE NT OF LOWER FRA M E WEL DME N T SEE NEXT PA GE NO[...]

  • Page 35

    35 DECK DRIVESHA FT ASSEMBLY (MZM M odels) ITEM PA RT NO. DES CRIPTION 1 1-2315 KEY, 1/4 x 2” Square 2 1-3324 FIT TING , Lube (45 degree, f or 3/16” hole) 3 1-4409 BUSHING (2) 4 4-7227 BEARING, 1” I.D. (2) 5 9-0990 BOLT , 3/8-16 x 2” Short Neck Carriage, Gr ade 2 6 4-2801 DRIVE SHAFT , Deck (1” Diam eter, 15 Spline) 7 4-6969 PULLEY, Singl[...]

  • Page 36

    36 DECK LIFT SYSTEM MANUA L No. 06110 MID MO UNT Z-RIDER 21 20 24 38 6 9B 37 18 3 22 23 11A 12 13 24 9A 24 13 12 11A 23 22 3 18 37 7 35 15 34 33 30 31 32 22 16 26 4 26 24 28 28 24 26 21 20 24 2 1 21 20 8, 8A 41 24 25 5 10 38 28 14 38 10 5 25 24 41 14 6 38 39 39 20 21 29 19 22 23 11B 12 13 5 5 27 27 13 12 11B 23 22 29 36 17[...]

  • Page 37

    37 DECK LIFT SYSTEM ITEM PA RT NO. DESCRIPTION 1 1-4354 W ASHER, 29/32” I.D. x 1-1/4” O.D. 2 1-5020 RING, 7/8” External Retaining 3 3-4453 W ASHER, 25/32” x 1-1/2” Flat (Z M Series 0 Models O nly ) (2) 4 4-3801 BRACKET , Deck Height Quadrant 5 4-3803 BRACKET , Deck Support (4) 6 4-3819 PLAT E, Rear Link (4.95” long) (2) (ZM Ser ies 0 Mo[...]

  • Page 38

    38 52” DECK, I DLERS, ROLLERS MANUA L No. 06110 MID M OUNT Z-RIDER 4 6 8 6 7 31 32 2 8 26 47 14 6 29 27 28 6 49 22 23 24 6 21 50 48 6 19 12 20 18 12 8 18 17 16 15 46 45 11 30 33A 12 34 35 36 37 39 25 38 11 10 6 44 40 39 41 42 13 49 3 5 6 7 8 9 43 9 8 7 1 2 53[...]

  • Page 39

    39 52” DECK, I DLERS, ROLLERS ITEM PA RT NO. DESCRIPTION 1 9-1899 SCREW , 3/8-24 x 1” Cap, Gr. 5 2 9-1331 W ASHER, 13/32” F lat (2) 3 9-1802 SET -SCREW , 5/16” x 5/8” Sock et Head (2) 4 4-2867 PULLEY, Cast 5-3/4” O .D. 5 3-5668 SPACER 6 9-1299 NUT , 3/8-16 Hex Nyloc (17) 7 9-1305 SCREW , 3/8-16 x 2” (3) 8 9-1300 W ASHER, 7/16” F lat[...]

  • Page 40

    40 61” DECK, I DLERS, ROLLERS MANUA L No. 06110 MID M OUNT Z-RIDER 8 9 6 8 6 7 2 8 6 6 20 14 27 26 29 48 49 50 47 28 6 18 12 8 19 18 17 16 15 25 46 45 11 24 23 22 21 25 6 32 31 30 37 36 35 34 12 33A 42 41 39 40 44 11 10 39 38 8 6 5 4 3 7 43 25 13 9 7 6 2 1 53[...]

  • Page 41

    41 61” DECK, I DLERS, ROLLERS ITEM PA RT NO. DESCRIPTION 1 9-1899 SCREW , 3/8-24 x 1” Cap, Gr. 5 2 9-1331 W ASHER, 13/32” F lat (2) 3 9-1802 SET -SCREW , 5/16” x 5/8” Sock et Head (2) 4 7-4466 PULLEY, 5.25 Cast 5 3-5668 SPACER 6 9-1299 NUT , 3/8-16 Hex Nyloc (17) 7 9-1305 SCREW , 3/8-16 x 2” (3) 8 9-1300 W ASHER, 7/16” F lat (12) 9 3-[...]

  • Page 42

    42 CHUTE, DECK COVERS & BA FFLE MANUA L No. 06110 MID MO UNT Z-RIDER FRONT AXLE (Page 18, Item 12A) REAR LINK PLA TE (See Pages 36 and 37) DECK (See Pages 38 thru 41) 10 14 11 12 13 7 8 9 10 15 4 5 16 * 6 FRONT LINK PLATE (See Pages 36 and 37) 1 3 4 5 1 17 3 4 1 2 3 4 5 2 1 * NOTE: Item 16 not used with Wide Stance Front Axle[...]

  • Page 43

    43 CHUTE, DECK COVERS & BA FFLE ITEM PA RT NO. DESCRIPTION 1 9- 1587 W ASHER, 17/32 x 1-1/16 Flat (10) 2 4- 3824 BRACKET , Rear Lif t (2) 3 9- 1299 NUT , 3/8-16 Hex ( 12) 4 9- 1516 PIN, 5/32 x 1” Cotter (8) 5 9- 1948 PIN, 1/2 x 23/32 Clevis (6) 6 4- 4670 BRACKET , Fr ont Lift (2) 7 9- 1304 SCREW , 3/8- 16 x 1” Hex Cap ( 6) 8 9- 1331 W ASHER[...]

  • Page 44

    44 SEA T ASSEMBLY (Except for MZM 2200K & M ZM 2300KH) MANUA L No. 06110 MID MO UNT Z-RIDER 5 7 3 1 7 6 4 2 26 3 22 23 24 25 21 11 11 8 27 9 10 12 13 15 14 16 14 18 17 20 19 17[...]

  • Page 45

    45 SEA T ASSEMBLY (Except for MZM 2200K & M ZM 2300KH) ITEM PA RT NO. DESCRIPTION ** 5-4117 SEAT ASSEMBLY (Inc ludes indented item s below) 1 ** PAN, Complete 2 3-6476 CUSHION, Seat 3 3-6477 CUSHION, Bac k 4 4-4724 BRACKET, Arm r est (Right Hand 5 3-5568 BRACKET, Arm r est (Left Hand) 6 3-6478 CHANNEL, Arm res t 7 3-6479 ARM PAD, Grey (2) 8 3-6[...]

  • Page 46

    46 SEA T ASSEMBLY (MZM M odels) ITEM PA RT NO. DESCRIPTION 1 4-7036 ASSEMBLY, Seat Support 2 4-4897 SEAT , Milco High Back 3 7-2401 BRACKET , Arm rest (Painted) (2) 4 4-4855 ARM REST (2) 5 9-1523 SCREW , 5/16-18 x 5/8” Hex W asher Self-T ap (4) 6 7-2106 LAT CH, Seat Support 7 9-1800 BOLT , 5/16-18 Shoulder w/ Nylon Patch 8 9-1298 NUT , 5/16-18 Ny[...]

  • Page 47

    47 TRA CTION DRIVE IDLER A SSEMBLY ITEM PA RT NO. DESCRIPTION 1 1-3324 FITT ING, 3/16 Lube (2) 2 1-4409 BUSHING, 9/16 I.D., 3/4” O.D. (4) 3 1-8573 PULLEY, Idler 3.48 O.D. (2) 4 1-9109 COVER, Spring (Rubber) (2) 5 1-9348 CLIP, Seat Cushion (2) 6 9-1804 W ASHER, 9/16 Flat (T y pe B) (4) 7 4-4765 SPRING, Tor sion 8 3-5812 SPACER, 3/8 I.D. 5/8 O.D. x[...]

  • Page 48

    48 DECA LS ITEM P A RT NO. DESCRIP TION 1 3-5847 LOGO, Side 24.5” Long 2 3-5848 LOGO, Front 16.33” Long 3 7- 3603 DECAL, Control Panel (MZM Models) 4 7- 3604 DECAL, Control Panel -- 4- 4757 DECAL, Control Panel (not shown) -- 4- 6425 DECAL, Control Panel (not shown) 5 4- 5122 DECAL, Pro Cruiser 6 2- 9470 DECAL, Patent Number s 7 7- 2444 DECAL, [...]

  • Page 49

    49 DECA LS ITEM P A RT NO. DESCRIP TION 11 7-3601 DECAL, Thr ottle/Choke -- 7-2446 DECAL, Throttle/Chok e T win Stick (not s hown) 12 7- 3647 DECAL, Danger Guard/Catcher 13 4- 4640 DECAL, Nameplate Snapper 14 1- 3010 DECAL, W arning (Cut-Finger ) 15 2-2522 DECAL, W arning 16 4- 5107 DECAL, Park Br ake 17 4- 4793 DECAL, Deck Size (52” only) 18 4- [...]

  • Page 50

    50 13 12 15 14 16 17 18 19 24 21 23 20 25 28 29 30 27 BLA CK (POSIT IVE) RED (NEGA TIVE) BLUE BLUE/W HI TE YELLOW YELLOW (JUMP ER) PURPLE (M ) ORA NGE (L) BLUE (S) GREEN (G) RED (B) 11 ORA NGE (TO FU SE BOX) ORA NGE YELLOW BLUE/W HI TE WH IT E 23 22 BLUE/W HI TE PURPLE GREEN (NEGA TIVE) ORA NGE (POSIT IVE) PINK ORA NGE BROWN (NEGA TIVE) ORA NGE (PO[...]

  • Page 51

    51 ELECTRICA L COM PONEN TS (except w i ring) ITEM PA RT NO. DESCRIPTION 1 2-6343 SW IT CH, Ignition- After Fire Solenoid 2 1-6132 SPACER, 5/8” 3 9-1546 W ASHER, 5/8” Internal T ooth Lock 4 1-2685 NUT, 5/8-32 Hex 5 2-3506 BEZEL 6 1-1138 KEY , and Ring 7 2-3355 SW ITCH, DPDT 8 9-1240 SCREW , #10-32 x 5/8” Hex Machine, Gr ade. 5 (2) 9 9-0376 NU[...]

  • Page 52

    52 1 2 3 TO GROUND (ENGIN E BA SE) TO CONTROL PA NEL HA RNESS (GREEN W IRE ) TO NE G. BA TTERY TERM I NAL TO PO S. BA TTERY TERM I NAL TO CONTROL PA NEL HA RNESS (BLA CK W I RE) TO STARTER SOLENOID TO CONSOLE HA RNESS TO R.H. LI GHT TO PA RK BRA KE SW ITCH TO SE AT SW ITCH TO L.H. LIGH T TO PTO TO EN GI N E TO BA TTERY TO PT O SW ITCH TO AMP M E TE[...]

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    53 WIRING SCHEM ATIC (Non-MZM Models) MID M OUNT Z-RIDER M ANUA L No. 06110[...]

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    54 WIRING HARNESS (MZM Models) ITEM PA RT NO. DESCRIPTION 1 4-6423 HARNESS, Control Panel 2 4-6422 HARNESS, Front 3 3-5607 CABLE, Battery- Positive (6 Ga., 47”) 4 3-5609 CABLE, Battery- Negative (6 Ga., 38”) MANUA L No. 06110 MID M OUNT Z-RIDER 1 3 4 TO GROUND (ENGIN E BA SE) TO CONTROL PA NEL HA RNESS (GREEN W IRE ) TO NE G. BA TTERY TERM I NA[...]

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    55 WIRING SCHEM ATIC (MZM Models) MID M OUNT Z-RIDER M ANUA L No. 06110[...]

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