Southbend 35-Pound Fryer manual

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Table of contents for the manual

  • Page 1

    M ANUAL 1182026 REV 3 $18.00 SOUTHBEND FRYERS MANUAL SECTION SR OPERATOR’S MANUAL Southbend Fryers 35-Pound Fryer 45-Pound Fryer 65-Pound Fryer ! WARNING Improper installation, adjustment, alteration, se rvice or maintenan ce can cause property damage, injury or death. Read the installation, operatin g and maintena nce instructions thoroughly bef[...]

  • Page 2

    S OUTHBEND F RYERS P AGE 2 O PERATOR ’ S M ANUAL 1182026 REV 3 SAFETY PRECAUTIONS Before installing and ope rating this equipment, b e sure everyone i nvolved in its operation i s fully trained and aware of precautions. Accidents and problems can be ca used b y failure to follow fundam ental rules and precautions. The following symbols, fo und th[...]

  • Page 3

    S OUTHBE ND F RYERS T ABLE OF C ONTENTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 3 Congratulations! You have purcha sed one of the finest pieces of heavy-duty co mmercial cooking equipme nt on the market. You will find that your new equi pment, like all Southbend equipment, has been desi gned and manufa ctured to meet the toughest standards in t[...]

  • Page 4

    S PECIFICATIONS S OUTHB END F RYERS P AGE 4 O PERATOR ’ S M ANUAL 1182026 REV 3 SPECIFICATIONS S PECIFICATIONS DIMENSIONS A B C D H E F I G Front View Side View To p View 65-Pound Model Sh own Width Depth Height Gas Connection Model A B C D E F G H I Total BTU/hr Crated Weight 35 pound 15.7" (399) 14.2" (361) 31.0" (787) 14.7"[...]

  • Page 5

    S OUTHBE ND F RYERS S PECIFICATIONS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 5 SPECIFICATIONS GAS SUPPLY AND BURNER INFORMATION Supply pressure should be greate r than 7" W.C. for nat ural gas or greater than 11" W.C. for pro pane. The fryer has an internal, field-conve rtible gas-pressure regulator. One 3/4" NPT male connector is[...]

  • Page 6

    I NSTALLATION S OUTHBEND F RYERS P AGE 6 O PERATOR ’ S M ANUAL 1182026 REV 3 INSTALLATION I NSTALLATION NOTICE Installation must conform with local codes, or in the absence of loc al codes, wi th the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installat ion Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable[...]

  • Page 7

    S OUTHBE ND F RYERS I NSTALLATION O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 7 INSTALLATION Step 2: Install Flue Riser The flue riser assembly is packed se parately in the fryer sh i pping crate. Attach the fl ue riser to the top re ar of the fryer (see illustration below). Flue Riser Gas Connection Leg Attachment Pa d[...]

  • Page 8

    I NSTALLATION S OUTHBEND F RYERS P AGE 8 O PERATOR ’ S M ANUAL 1182026 REV 3 INSTALLATION Step 3: Install the Legs (or Casters) and Restraints A set of legs or ca sters is packed with t he fryer. A th readed pad is fastened to the b ase frame at each corner (see illustration on pa ge 7). Each leg or ca ster has a similar mating thre ad. When cast[...]

  • Page 9

    S OUTHBE ND F RYERS I NSTALLATION O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 9 INSTALLATION Step 4: Check Clearances and Ventilation Select a firm, level location for your Southbend fryer. Leave cle arance, whenev er possible, so that access from the rear is possi ble to permit clea ning. If the uni t is to be set on non-combustible flooring, such[...]

  • Page 10

    I NSTALLATION S OUTHBEND F RYERS P AGE 10 O PERATOR ’ S M ANUAL 1182026 REV 3 INSTALLATION Step 5: Gas Connection A 3/4" male NPT line for the gas connection i s locat ed near the lower left rear corner of the fryer (see illustration on page 7). The seri al plate (located insi de t he front door of the fryer) indicates the type of gas th e u[...]

  • Page 11

    S OUTHBE ND F RYERS I NSTALLATION O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 11 INSTALLATION Step 6: Check Installation ! CAUTION IF YOU SMELL GAS DURING THE LIGHTING PROCEDURE, IMMEDIATELY SHUT OFF THE GAS SUPPLY UNTIL THE LEAK HAS BEEN CORRECTED. The following items should be checked by a qualified service technicia n before or within the first [...]

  • Page 12

    O PERATION S OUTHBE ND F RYERS P AGE 12 O PERATOR ’ S M ANUAL 1182026 REV 3 OPERATION O PERATION NOTICE These procedures must be followed by qualif ied perso nnel or warranty will be voided. Southbend Fryers are immersion tube fryers. This is the most efficient method of transmitting heat into the oil. The tubes are actually large heat exchangers[...]

  • Page 13

    S OUTHBE ND F RYERS O PERATION O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 13 OPERATION 3. While pressing the knob d own, use a lit match to ignite the pilot. Continue to press the knob do wn for about 30 seconds. If th e pilot does not stay ignite d when the knob i s released, repeat t he lighting procedure and keep the knob do wn longer. Adjustme[...]

  • Page 14

    O PERATION S OUTHBE ND F RYERS P AGE 14 O PERATOR ’ S M ANUAL 1182026 REV 3 OPERATION AUTOMATIC PILOT VALVE The Automatic Pilot Valve provides an autom atic safe ty shutoff for the fryer when the pilot flame is extinguished. When the pilot flame is burnin g, the va lve is held open elect romagnetically by the electri cal current from a thermopile[...]

  • Page 15

    S OUTHBE ND F RYERS C OOKING H INTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 15 COOKING HINTS C OOKING H INTS USER TIPS • Smoking oil means that the temperature is too high, or that the oil has broken down. • Gum in frypot denotes a need for thorou gh cleaning (see “Weekly Cleaning” on page 18) • Use different oil for oily foods (macke[...]

  • Page 16

    C OOKING H INTS S OUTHBE ND F RYERS P AGE 16 O PERATOR ’ S M ANUAL 1182026 REV 3 COOKING HINTS FRYING DON’TS • Don’t turn on the fryer with no shortening in the frypot. • Don’t fill the frypot above the line on rear of frypot. • Don’t allow oil in frypot to fry down to the point where there is insufficient oil in which to fry a full[...]

  • Page 17

    S OUTHBE ND F RYERS C LEANING O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 17 CLEANING C LEANING Southbend equipment is con structed with the best quality materials and i s designed to provide durable service when prop erly maintained. To expect the be st performance, your equipment mu st be maintained in good condition and clean ed daily. Naturally[...]

  • Page 18

    C LEANING S OUTHBE ND F RYERS P AGE 18 O PERATOR ’ S M ANUAL 1182026 REV 3 CLEANING 5. Close drain valve and st rain the oil back into th e frypot through several thi cknesses of cheesecloth, or filter it back using a filter machine. 6. Replace the basket support frame. 7. Add oil or solid shortening to raise oil level to mark on rear of frypot. [...]

  • Page 19

    S OUTHBE ND F RYERS C LEANING O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 19 CLEANING Darkened areas, called “h eat tint,” sometimes appea r on stainless steel surfaces where the area has bee n subjected to excessive heat. These darkened areas are ca used by thickening of the protective surface of the stainless steel and are not harmful. Heat t[...]

  • Page 20

    S ERVICE S OUTHBEND F RYERS P AGE 20 O PERATOR ’ S M ANUAL 1182026 REV 3 SERVICE S ERVICE NOTICE Warranty will be void and the manufac turer is relieved of all liability if: (A) Service work is performed by other than a qualified tech nician, OR (B) Other than genuine S outhbend replacement parts ar e installed. ! WARNING Adjustments and service [...]

  • Page 21

    S OUTHBE ND F RYERS S ERVICE O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 21 SERVICE CHECKING AND ADJUSTING PRESSURE REGULATOR The combination gas valve and pressure reg ulator is factory set at 4" W.C. for natural gas and 10" W. C. for propane gas. To check the manifold pressure, do the following: 1. Turn thermostat “OFF” (lowest posi[...]

  • Page 22

    S ERVICE S OUTHBEND F RYERS P AGE 22 O PERATOR ’ S M ANUAL 1182026 REV 3 SERVICE CHECKING AND ADJUSTING AUTO SAFETY PILOT The pilot flame should surroun d the thermopile for 1/ 2". It must be large an d sharp enough to cause the thermopile to glow a dull red, or sufficien t to hold the safety valve open. 1. Remove pilot adjustment cap (see w[...]

  • Page 23

    S OUTHBE ND F RYERS S ERVICE O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 23 SERVICE TROUBLESHOOTING Problem Likely Cause Burners do not come on Gas supply to unit off. Combination gas valve is in “OFF” or “PILOT” posi tion. Pilot not ignited. Thermostat not “ON.” Pilot will not stay ignited Combinat ion gas valve is in “OFF” positio[...]

  • Page 24

    S ERVICE S OUTHBEND F RYERS P AGE 24 O PERATOR ’ S M ANUAL 1182026 REV 3 SERVICE Wiring Diagram GAS INLET Notes: 1. High limit swi tch is set to 450 ° F. 2. Voltage measured across TH /PP an d TP with m ain burn er on shoul d be grea ter than 100 mV. REGULATOR ADJUS TM ENT MAIN G AS THERMO PILE COMPONENT LEADS PILOT GAS PILOT LIMITING THERMO STA[...]

  • Page 25

    S OUTHBE ND F RYERS P ARTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 25 PARTS P ARTS NOTICE INSTALLATION OF OTHE R THAN GENUINE SOUTHBE ND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is locate d inside the front door on the left side. Replacement parts may be ordered either through a S outhbend Authori zed Parts Distributor o[...]

  • Page 26

    P ARTS S OUTHBE ND F RYERS P AGE 26 O PERATOR ’ S M ANUAL 1182026 REV 3 PARTS Cabinet Parts for 35-Pound and 45-Pound Fryers 1 2 3 4 5 6 7 8 9 10 11 Key Part Number Qty Description 1 1-2849 1 K nob, door 2 1182205 1 D o o r 3 1182016 1 P a n e l , i n n e r d o o r 4 1164132 1 D o o r s t r i k e r 5 1164133 1 C a t c h , d o o r 6 1182025 1 B r [...]

  • Page 27

    S OUTHBE ND F RYERS P ARTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 27 PARTS Cabinet Parts for 65-Pound Fryer 1 2 3 4 5 6 7 8 9 10 11 Key Part Number Qty Description 1 1-2849 1 K nob, door 2 1182228 1 D o o r 3 1182031 1 P a n e l i n n e r d o o r 4 1164132 1 D o o r s t r i k e r 5 1164133 1 C a t c h , d o o r 6 1182025 1 B r a c k e t , b o [...]

  • Page 28

    P ARTS S OUTHBE ND F RYERS P AGE 28 O PERATOR ’ S M ANUAL 1182026 REV 3 PARTS Gas Train Parts for 35-Pound Fryer See drawing on following page. Key Part Number Qty Description 1 1182076 1 S u p p o r t w / a , s u p p l y 2 1146913 1 E l b o w , r e d . , b l k . 3 / 4 x 1 / 2 , 9 0 d e g 3 1146806 2 N i p p l e , p i p e , c l o s e , b l k , 1 [...]

  • Page 29

    S OUTHBE ND F RYERS P ARTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 29 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 Gas Train Parts for 35-Pound Fryer See parts list on previous page .[...]

  • Page 30

    P ARTS S OUTHBE ND F RYERS P AGE 30 O PERATOR ’ S M ANUAL 1182026 REV 3 PARTS Gas Train Parts for 45-Pound Fryer See drawing on following page. Key Part Number Qty Description 1 1182076 1 S u p p o r t w / a , s u p p l y 2 1146913 1 E l b o w , r e d . , b l k . 3 / 4 x 1 / 2 , 9 0 d e g 3 1146806 2 N i p p l e , p i p e , c l o s e , b l k , 1 [...]

  • Page 31

    S OUTHBE ND F RYERS P ARTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 31 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 Gas Train Parts for 45-Pound Fryer See parts list on previous page .[...]

  • Page 32

    P ARTS S OUTHBE ND F RYERS P AGE 32 O PERATOR ’ S M ANUAL 1182026 REV 3 PARTS Gas Train Parts for 65-Pound Fryer See drawing on following page. Key Part Number Qty Description 1 1182080 1 S u p p o r t w / a , s u p p l y 2 1146913 1 E l b o w , r e d . , b l k . 3 / 4 x 1 / 2 , 9 0 d e g 3 1146806 2 N i p p l e , p i p e , c l o s e , b l k , 1 [...]

  • Page 33

    S OUTHBE ND F RYERS P ARTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 33 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 Gas Train Parts for 65-Pound Fryer See parts list on previous page .[...]

  • Page 34

    P ARTS S OUTHBE ND F RYERS P AGE 34 O PERATOR ’ S M ANUAL 1182026 REV 3 PARTS Frypot Parts for 35-Pound Fryer 1 2 3 Key Part Number Qty Description 1 1182258 1 F r y p o t w e l d a s s e m b l y 2 1182262 3 B a f f l e w e l d a s s e m b l y 3 1182238 1 V a l v e , b a l l , 1 - 1 / 4 i n * 1036618 1 T h e r m o s t a t b u l b c l a m p * 1140[...]

  • Page 35

    S OUTHBE ND F RYERS P ARTS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 35 PARTS Frypot Parts for 45-Pound Fryer 1 2 3 Key Part Number Qty Description 1 1182221 1 F r y p o t w e l d a s s e m b l y 2 1182262 4 B a f f l e w e l d a s s e m b l y 3 1182238 1 V a l v e , b a l l , 1 - 1 / 4 i n * 1036618 1 T h e r m o s t a t b u l b c l a m p * 1140[...]

  • Page 36

    P ARTS S OUTHBE ND F RYERS P AGE 36 O PERATOR ’ S M ANUAL 1182026 REV 3 PARTS Frypot Parts for 65-Pound Fryer 1 2 3 Key Part Number Qty Description 1 1182005 1 F r y p o t w e l d a s s e m b l y 2 1182021 5 B a f f l e w e l d a s s e m b l y 3 1182238 1 V a l v e , b a l l * 1036618 1 T h e r m o s t a t b u l b c l a m p * 1140701 1 S c r een,[...]

  • Page 37

    S OUTHBE ND F RYERS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 37 Notes:[...]

  • Page 38

    S OUTHBEND F RYERS P AGE 38 O PERATOR ’ S M ANUAL 1182026 REV 3 Notes:[...]

  • Page 39

    S OUTHBE ND F RYERS O PERATOR ’ S M ANUAL 1182026 REV 3 P AGE 39 Notes:[...]

  • Page 40

    S OUTHBEND F RYERS P AGE 40 O PERATOR ’ S M ANUAL 1182026 REV 3 SOUTHBEND FRYERS A product with the Southbend nam e incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occa sional professional service ma y be necessary to extend the useful life of this unit. When service is needed, co nta[...]