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Southbend 4FR-45 manual

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Table of contents for the manual

  • Page 1

    M ANUAL 1182128 $10.00 4FR-45 RESTAURANT RANGE FRYER MANUAL SECTION SR OPERATOR’S MANUAL Free-Standing, Floor Model 4FR-45 Restaurant Range Fryer[...]

  • Page 2

    4FR-45 R ESTAURANT R ANGE F RY ER P AGE 2O PERATOR ’ S M ANUAL 1182128 Safety Precautions Before i nstalli ng and opera ting th is equipm ent, be sur e ever yone invo lved in its operat ion is full y trained and aware of precauti ons. Ac cidents and problem s can be c aused b y failure t o follo w fundam ental rules and precautions . The f ollowi[...]

  • Page 3

    4FR-45 R ESTAURANT R ANGE F RY ER T ABLE OF C ONTENTS O PERATOR ’ S M ANUAL 1182128 P AGE 3 Congratul ations! You have pur chased one of the finest p ieces of heav y-duty comm ercial cook ing equipment on the m arket. You will f ind that y our ne w equipm ent, like all Southbend equipm ent, has been designe d and manuf actured to meet the toughes[...]

  • Page 4

    S PECIFICATIONS 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 4O PERATOR ’ S M ANUAL 1182128 SPECIFICATION S S PECIFICA TIONS Dimen sions A E F I G Front View Side View B C D H To p View[...]

  • Page 5

    4FR-45 R ESTAURANT R ANGE F RY ER S PECIFICATIONS O PERATOR ’ S M ANUAL 1182128 P AGE 5 SPECIFICATION S Gas Supply Requi rements a nd Burner Informati on Suppl y pressur e should be greater than 7" W .C. for natural gas or greater t han 11" W . C. for pr opane. One 3/4" NPT male connec tor is located on the back of the f ryer (see [...]

  • Page 6

    I NSTALLAT ION 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 6O PERATOR ’ S M ANUAL 1182128 INSTALLATION I NSTA LLATION NOTICE Installat ion m ust conf orm with local c odes, or in the absence of local c odes, wit h the Nati onal Fue l Gas Code, ANSI Z2 23.1, Natura l Gas Installat ion Cod e, C AN/CGA-B1 49.1, or t he Prop ane Installat ion Code, C AN/[...]

  • Page 7

    4FR-45 R ESTAURANT R ANGE F RY ER I NSTALLATION O PERATOR ’ S M ANUAL 1182128 P AGE 7 INSTALLATION Installation Flue Rise r Gas Connection Leg Attachmen t Pad[...]

  • Page 8

    I NSTALLAT ION 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 8O PERATOR ’ S M ANUAL 1182128 INSTALLATION Step 3: Instal l the Legs (or C asters) and R estraints A set of l egs or cas ters is pa cked with the fr yer. A threa ded pad is fastene d to the base f rame at each corn er (see illus tration on page 7) . Each leg or cas ter has a s imilar mating [...]

  • Page 9

    4FR-45 R ESTAURANT R ANGE F RY ER I NSTALLATION O PERATOR ’ S M ANUAL 1182128 P AGE 9 INSTALLATION Step 4: Ch eck Cleara nces and Ve ntilatio n Select a firm , level location f or your Southbend f ryer. Le ave cle arance, whe never poss ible, so t hat acc ess from the rear is possib le to permit c leaning. If the unit is to be s et on non-c ombus[...]

  • Page 10

    I NSTALLAT ION 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 10 O PERATOR ’ S M ANUAL 1182128 INSTALLATION Step 5: Gas Connecti on A 3/4" male NPT line for the gas connec tion is located near the lo wer left r ear corner of the f ryer (see illustrati on on pag e 7) . T he s er ial plate (l oc ate d i nsid e th e f r ont do or of the f r yer) indic[...]

  • Page 11

    4FR-45 R ESTAURANT R ANGE F RY ER I NSTALLATION O PERATOR ’ S M ANUAL 1182128 P AGE 11 INSTALLATION ! CA UTION IF YOU SMELL GAS DURING THE LIGHTING PROCE DURE, I MMEDIAT ELY SHUT OFF THE GAS SUPP LY UN TIL THE LE AK HAS BE EN COR RECTED.[...]

  • Page 12

    O PERATION 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 12 O PERATOR ’ S M ANUAL 1182128 OPERATION O PERATION NOTICE Thes e procedur es m us t be follo wed b y qualif ied personn el or warran t y will be voided. The Southbe nd 4F R-45 Res taur a nt Rang e Fr yer is an im m ers ion tube f r yer. This is t he m ost ef f icient m ethod of transm itting h[...]

  • Page 13

    4FR-45 R ESTAURANT R ANGE F RY ER O PERATION O PERATOR ’ S M ANUAL 1182128 P AGE 13 OPERATION 3. While press ing the k nob down, us e a lit m atch to ign ite the pilot. Continue to press the k nob do wn for about 30 seconds. If the pilo t does not s tay ignited when th e knob is r eleased, r epeat the lightin g procedure and k eep the k nob down [...]

  • Page 14

    O PERATION 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 14 O PERATOR ’ S M ANUAL 1182128 OPERATION Automatic Pilot Valve The Autom atic Pilot Valve pr ovides an autom atic saf ety shutoff for the f ryer when th e pilot f lame is extinguis hed. W hen the pilot flame is burning , the valve is held open electr omagnetic all y by the elec trical current f[...]

  • Page 15

    4FR-45 R ESTAURANT R ANGE F RY ER C OOKING H INTS O PERATOR ’ S M ANUAL 1182128 P AGE 15 COOKING H INTS C OOKIN G H IN TS User Tips • Smok ing oil m eans that the tem peratur e is too high, or that the oi l has brok en down. • Gum in frypot denotes a need f or thor ough cleani ng (see “ W eekly Cleaning” on page 18) • Use dif ferent oil[...]

  • Page 16

    C OOKING H INTS 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 16 O PERATOR ’ S M ANUAL 1182128 COOKING H INTS Frying D on’ts • Don’t turn on the fr yer with no sh ortenin g in the fr ypot. • Don’t f ill the f rypot above the line on rear of fr y pot. • Don’t allo w oil in fr ypot to fry do wn to the po int where there is i nsuff icient oi[...]

  • Page 17

    4FR-45 R ESTAURANT R ANGE F RY ER C LEANING O PERATOR ’ S M ANUAL 1182128 P AGE 17 CLEANI NG C LEANING Southbe nd equipm ent is cons tructe d with the best qua lity m aterials and is des igned to provide dura ble service when properl y maintained . To ex pect the b est perfor manc e, your equipm ent m ust be mainta ined in good conditi on and cle[...]

  • Page 18

    C LEANING 4FR-45 R ESTAURANT R ANGE F RYER P AGE 18 O PERATOR ’ S M ANUAL 1182128 CLEANI NG 5. Close drain val ve and st rain the oi l back into the f rypot throu gh sever al t hick nesses of c heesecloth, or filter it back using a f ilter m achine. 6. Replace th e bask et support fr ame. 7. Add oil or solid s horteni ng to raise oil le vel to m [...]

  • Page 19

    4FR-45 R ESTAURANT R ANGE F RY ER C LEANING O PERATOR ’ S M ANUAL 1182128 P AGE 19 CLEANI NG Dark ened areas, ca lled “heat t int,” som etimes appear on sta inless s teel s urfaces where the ar ea h as be en subjected to exc essive heat. These dar kened ar eas are caus ed b y thick ening of the pro tecti ve surf ace of the stainles s steel an[...]

  • Page 20

    S ERVICE 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 20 O PERATOR ’ S M ANUAL 1182128 SER VICE S ERV ICE NOTICE Warranty will be v oid and the manufacture r is relieved of all liability if: (A) Service work is performed by other than a qualified technician, OR (B) Other than genuine Southbend replacement parts are insta lled. ! WARNING Adjustm ents a[...]

  • Page 21

    4FR-45 R ESTAURANT R ANGE F RY ER S ERVICE O PERATOR ’ S M ANUAL 1182128 P AGE 21 SER VICE Checking and Adjusti ng Pressure R egulator The c o mbinati on gas valve and pressure r egulator is factory set at 4 " W .C. for natural gas and 10 " W .C. for propane g as. To c heck the manif old pressur e, do the f ollowing: 1. Turn ther mos ta[...]

  • Page 22

    S ERVICE 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 22 O PERATOR ’ S M ANUAL 1182128 SER VICE Checking an d Ad justing Auto Saf ety Pilot The pilo t flam e should su rround the therm opile for 1/2 ". It mus t be large and sharp enough to c ause the therm opile to glo w a dull red, or suf ficient to ho ld the saf ety valve open. 1. Remove pi lot[...]

  • Page 23

    4FR-45 R ESTAURANT R ANGE F RY ER S ERVICE O PERATOR ’ S M ANUAL 1182128 P AGE 23 SER VICE Troublesho oting Problem Likely Cause Burners do not come on Gas supply to unit off. Combination gas valve is in “OFF” or “PILOT” position. Pilot not ignited. Thermostat not “ON.” Pilot will not stay ignited Combination gas valve is in “OFF”[...]

  • Page 24

    S ERVICE 4FR-45 R ESTAURANT R ANGE F RY ER P AGE 24 O PERATOR ’ S M ANUAL 1182128 SER VICE W iring D iagram Notes: 1. High limit swi tch is set to 450 ° F. 2. Voltage measured across TH /PP and TP w ith main burner on sh ould be grea ter than 100 mV. REGULATOR ADJUS TMEN T MAIN GA S THERMO PILE COMPONENT LEADS PILOT GAS PILOT GAS INLET LIMITING [...]

  • Page 25

    4FR-45 R ESTAURANT R ANGE F RY ER P ARTS O PERATOR ’ S M ANUAL 1182128 P AGE 25 PARTS P ARTS NOTICE INSTALL ATION OF OTHER TH AN GENUINE SOUTHBEND PARTS W ILL VOID T HE W ARRANT Y ON T HIS EQUIPM ENT. The s erial plate is locat ed inside t he front d oor on th e left s ide. Replacem ent parts may be ordered either throug h a Southbend Author ized[...]

  • Page 26

    P ARTS 4FR-45 R ESTAURANT R ANG E F RYE R P AGE 26 O PERATOR ’ S M ANUAL 1182128 PARTS Cabinet Parts 1 2 3 4 5 6 7 8 9 10 11 12 Key Part Number Qty Description 1 1182205 1 D o o r 2 1182016 1 P anel, Inne r Door 3 1172716 1 N a m e p l a t e , l a r g e 4 1182122 1 F r o n t R a i l , 4 F R - 4 5 5 1182024 1 B r a c k e t , T o p D o o r W e l d [...]

  • Page 27

    4FR-45 R ESTAURANT R ANGE F RY ER P ARTS O PERATOR ’ S M ANUAL 1182128 P AGE 27 PARTS Frypot Parts 1 2 3 Key Part Number Qty Description 1 1182262 4 B a f f l e W e l d A s s e m b l y 2 1182238 1 V a l v e , B a l l , 1 - 1 / 4 i n 3 1182221 1 F r y p o t W e l d A s s e m b l y * 1036618 1 T h e r m o s t a t B u l b C l a m p * 1140700 1 S c r[...]

  • Page 28

    P ARTS 4FR-45 R ESTAURANT R ANG E F RYE R P AGE 28 O PERATOR ’ S M ANUAL 1182128 PARTS Gas Train Part s See drawing o n follow ing page. Key Part Number Qty Description 1 1147007 1 P l u g , P i p e B l a c k , 1 / 8 2 1182237 1 M a n i f o l d , 4 B u r n e r 3 1175216 1 N i p p l e , 1 / 2 x 4 - 1 / 2 , B l a c k 4 1182034 4 F i t t i n g , G a[...]

  • Page 29

    4FR-45 R ESTAURANT R ANGE F RY ER P ARTS O PERATOR ’ S M ANUAL 1182128 P AGE 29 PARTS 1 2 3 4 5 6 7 8 13 9 10 11 12 14 15 16 17 18 19 20 14 Gas Train Part s See parts li st on previous pag e.[...]

  • Page 30

    4FR-45 R ESTAURANT R ANGE F RY ER P AGE 30 O PERATOR ’ S M ANUAL 1182128[...]

  • Page 31

    4FR-45 R ESTAURANT R ANGE F RY ER O PERATOR ’ S M ANUAL 1182128 P AGE 31[...]

  • Page 32

    4FR-45 R ESTAURANT R ANGE F RY ER P AGE 32 O PERATOR ’ S M ANUAL 1182128 FREE-STANDING, FLOOR MODEL 4FR-45 RESTAURANT RANGE FRYER A produc t with the Southbend name inc orporates the bes t in durabi lity and lo w m aintenance. W e all recogn ize, ho wever, tha t replac ement parts and occ asional pr ofess ional ser vice m ay be necessar y to exte[...]