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Southbend EZ-5 manual

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Table of contents for the manual

  • Page 1

    M ANUAL 1178387 REV 2 COUNTERTOP STEAMER $18.00 MANUAL SECT ION ST OPERATOR'S MANUAL FOR MODEL EZ-3 and EZ -5 Simple Steam COUNTERTOP STEAMERS Model EZ-3 Model EZ-5 ! WARNING Impr oper installat ion, op eration, servic e, or m aintenance c an cause proper ty dam age, injur y, or death. Read this m anua l thoroug hly bef ore inst allin g and op[...]

  • Page 2

    P AGE 2O PERATOR ’ S M ANUAL 1178387 REV 2 SAFETY PRECAUTIONS Before i nstalli ng and opera ting th is equipm ent, be sur e ever yone invol ved in its operat ion is full y trained and aware of precauti ons. Ac cidents and prob lems can be cause d b y failure to f ollow f undam ental rules and precautions . The f ollowing s ymbols, f ound thr ough[...]

  • Page 3

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ABLE OF C ONTENT S O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 3 Congratul ations! You have pur chased one of the finest p ieces of heav y-duty comm ercial cook ing equipment on the m arket. You will f ind that y our ne w equipm ent, like all South bend e quipm ent, has been designed and m anufactured [...]

  • Page 4

    S PECIFICATIONS M OD EL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 4O PERATOR ’ S M ANUAL 1178387 REV 2 SPECIFICATION S S PECIFICA TIONS DIMENSIONS A B C D E FRONT VIEW SIDE VIEW TO P VIE W = Elec tric al Connection T erm inal Bl ock W idth Height Depth Electri c al Connection Crate Size Model A B C D E Width Depth Height Volume Crated Weight E[...]

  • Page 5

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS I NSTALLAT ION O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 5 INSTALLATION I NSTA LLATION ! WARNING DO NOT CONNECT 3/4” ID GREY HOSE IN REAR OF UNIT T O ANYTHING. THES E ARE VENT HOSES AND MUST BE ALLO W ED TO DRAIN INT O PAN. FAI L URE T O COMPLY COULD CAUSE A DANGERO US PRESSUR E RISE INSI DE OF T HE[...]

  • Page 6

    I NSTALLAT ION M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 6O PERATOR ’ S M ANUAL 1178387 REV 2 INSTALLATION Step 2: Install the Leg s 1. Uncrate car efull y. Report an y hidden d am age to the fr eight carr ier IMMEDIAT ELY. 2. Do not rem ove an y tags or labels u ntil u nit is installe d and work ing properl y. 3. Remo ve placehold er b[...]

  • Page 7

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS I NSTALLAT ION O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 7 INSTALLATION Step 2: Electric Con nectio n A field c onnecti on Fuse B lock is located at the re ar of the unit, lower lef t side. A hole is provi ded for a 3/4” conduit fitti ng (solid or flex) . Rear cover and fus e block cover m ust be re[...]

  • Page 8

    I NSTALLAT ION M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 8O PERATOR ’ S M ANUAL 1178387 REV 2 INSTALLATION Step 3: Optional Floor Dr ain The drain va lve is 1/2’’ NPT . Position the unit ne ar, but not on top of, an ope n floor drain. Allow at le ast a 1" air gap. DO NOT direct ly plum b to the unit unless you also instal l an [...]

  • Page 9

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS O PERATION O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 9 OPERATION O PERATION STARTUP 1. If the cav ity bottom cover is prese nt, open do or and r emove. 2. Tur n lever to ‘ ’ON’’ position with d oor open. 3. Important: Pour water into trough abo ve the door until water is observed p assing throu[...]

  • Page 10

    C OOKING H INTS M ODE L EZ-3 & EZ-5 C OUNTERTOP S TEAMERS P AGE 10 O PERATOR ’ S M ANUAL 1178387 REV 2 COOKING H INTS C OOKIN G H IN TS COOKING TIPS Schedul e cook ing of fr esh vegeta bles s o that the y will be s erved s oon after the y are c ooked. If it is necessar y to prep are them in adva nce, the y can be p lunged i nto co ld water, d[...]

  • Page 11

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS C OOKING H INTS O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 11 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Mixed Vegetables Frozen 5 lbs. 20 (4 oz.) 12 Full/Perforated Peas Frozen 5 lbs. 20 (4 oz.) 8 Full/Perforated Potatoes Red Bliss -[...]

  • Page 12

    C OOKING H INTS M ODE L EZ-3 & EZ-5 C OUNTERTOP S TEAMERS P AGE 12 O PERATOR ’ S M ANUAL 1178387 REV 2 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Black Eyed Peas Place beans in pan and cover wi th 3-quarts hot tap water. Steam for 2 minutes; remove from steame r and cover f [...]

  • Page 13

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS C LEANING O PERATOR ’ S M ANUAL 1178387 REV 2 P AGE 13 CLEANI NG C LEANING Southbe nd equipm ent is c onstructe d with the best q ualit y mater ials and is design ed to provide dura ble service when properl y maintai ned. T o expect th e best perf orm ance, your equipm ent mus t be mainta ined in good[...]

  • Page 14

    C LEANING M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P AGE 14 O PERATOR ’ S M ANUAL 1178387 REV 2 CLEANI NG the surf ace with SC OTCH- BRITE sc ouring pads. DO NOT USE ORDIN ARY STEEL W OOL, as an y particles left on the s urface wil l rust and f urther sp oil the a ppearance of the finis h. NEV ER USE A W IRE RUSH, STEEL SCOURING PAD, SCRAPER[...]

  • Page 15

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 15 TROUBLESHOOTI NG T ROUBLESHOOTING This section c ontai ns a troub leshoo tin g ke y and ref erenced flo wcharts to assis t a qual ified s ervic e tech nic ian in the ser vicing of a EZ- 3 or EZ- 5 Count ertop St eamer . TROUBLESHOO TING KEY[...]

  • Page 16

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 16 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Unit Not Heating Up , "ON" Light Not Lit Check volt age acr os s ter mi nals 1 and 6 of ter mi nal bl ock ( see Fi g. 4 on page 21) . Does v olt age meet s peci f ic ati ons? No Yes Check that ci r cui t breaker [...]

  • Page 17

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 17 TROUBLESHOOTI NG Unit Not Heating Up Properly or Not Coo kin g As Fast, "ON" Light Lit DISCONNECT POW ER AT CIRCU IT BR EAKER DI SCONN ECT POWER AT CIRC UIT BREA KER Remove contr ol panel. Remove contr ol panel . Check res i st an[...]

  • Page 18

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 18 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Unit Usi ng Ex cessive Amo unt o f W ater a nd/or Excessiv e Steam Coming fr om Ve nt Tube Uni t u si ng exc es si ve am ou nt of wa t er a n d / o r ex c e s s i v e s t eam c om i n g f r om ve nt t u be behind the un it[...]

  • Page 19

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 19 TROUBLESHOOTI NG "Check W ater Level" Light Does Not Co me On W hen Unit Runs Out o f W ater "CHEC K WAT ER LEVE L " l i ght do es not come on w he n un it runs ou t o f wa t e r. Remo v e w i r e C1 7 ( EZ- 3) or C53 ( [...]

  • Page 20

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 20 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Buzz er Does Not Come On Does t i m er tim e d o w n ? Yes No Repl a c e tim e r. Re mov e buzzer le ad w ir e s fr o m time r. B uz ze r does not come on. DI SCONNECT P OWE R AT CI RCU I T BREAKER Re move co n tr ol pane [...]

  • Page 21

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 21 TROUBLESHOOTI NG Figure 4 Voltage Check at Control P anel Fuse Blo ck D B A C "ON" Li ght Do o r Sw i tch Po w e r Sw it ch Te rmi na l Blo ck Co n t ro l Pa ne l Fus e Block "CHECK W AT ER LEVE L" Li g ht 1. Disconnect [...]

  • Page 22

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 22 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 5 Heating Elem ent Resist ance Chec k (at contact or) B A C ontac t o r (top view) C 1. Disconnect power at circuit br eak er. 2. Remove contro l panel. 3. Place test lea ds betwee n term inals A an d C on left side[...]

  • Page 23

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 23 TROUBLESHOOTI NG Figure 6 Main Fuse Replac ement Re a r Cov e r Fus e Blo c k Cover (s hown r em oved) Fus e Blo c k 1. Disconnect power at circuit br eak er. 2. Remove rear co ver fr om unit. 3. Remove fuse bloc k c over. 4. Check fuses fo[...]

  • Page 24

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 24 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 7 Power Switch Continuity Check Fus e Blo c k Po w e r Sw it ch "C" Lead "N O" Lead 1. Disconnect po wer at circu it breaker . 2. Remove contro l pane l. 3. Turn Lever t o ‘’ON’’ f rom ?[...]

  • Page 25

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 25 TROUBLESHOOTI NG Figure 8 Contactor Coil and MOV Check A B C D E F Actu a tor MOV TOP VI E W LEFT SI DE VI E W 1. Disconnect po wer at circu it breaker . 2. Remove contro l pane l and disconn ect nine- pin pl ug PL1. 3. Depress actuator on [...]

  • Page 26

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 26 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 9 Idle Element R esistan ce Che ck Idl e E lem ent Pl ug Mode l EZ- 3 Model E Z- 5 Hi gh Lim i t 1. Disconnect po wer at circu it breaker . 2. Remove contro l pane l. 3. Dis c onnec t id le elem ent plug (PL3). 4. P[...]

  • Page 27

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 27 TROUBLESHOOTI NG Figure 10 Timer and Buzzer Check Ti me r Bu zze r 1. Disconnect power at circuit br eak er. 2. Remove contro l panel. 3. Set timer f or one m inute and allo w to tim e out. If timer does not run , then re place. 4. Remove b[...]

  • Page 28

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 28 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 11 Door Switch Continuity Check Te rm i na l Blo ck Do or Sw it ch Mode l EZ- 3 Mode l EZ- 5 1. Disconnect power at c ircuit bre aker . 2. Remo ve control pa nel. 3. Depress an d release door swi tch actu ator rod t[...]

  • Page 29

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 29 TROUBLESHOOTI NG Figure 12 Float Switch Continuity Check W ater Seal B o x Co up l ing Fl oat S witc h Drain Valve Rea r V iew of Unit with Back Cover Removed 1. Disconnect power at c ircuit bre aker . 2. Remove r ear co ver from unit. 3. D[...]

  • Page 30

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 30 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 13 High Limit Continuity Check Te rm i na l Blo ck C16 C19 C5 8 C59 Mode l EZ- 3 Mode l EZ- 5 1. Turn unit of f. 2. W ait for cavit y bottom to cool t o touch. 3. Disconnect power at c ircuit bre aker . 4. Remove c [...]

  • Page 31

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 31 TROUBLESHOOTI NG Figure 14 Time Delay Relay Check ( EZ-3 only ) 1. Disconnect power at c ircuit bre aker . 2. Remove c ontrol pa nel, b ut leave plugged in. 3. Disconnect wire C23 f rom term inal block position 3. 4. Reconnec t power. 5. De[...]

  • Page 32

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 32 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 15 Controller Check (EZ-5 only) C98 1. Disconnect power at c ircuit bre aker . 2. Remove c ontrol pa nel, b ut leave plugged in. 3. Dis c onnec t wire C98 fr om controller. 4. Reconnec t power. 5. Use a spacer to h [...]

  • Page 33

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 33 TROUBLESHOOTI NG Figure 16 Electric S chematic f or 208-24 0 Volt 60 Hz or 22 0 Volt 50 H z Model EZ- 3[...]

  • Page 34

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 34 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 17 Electric S chematic f or 480 Volt M odel EZ-3[...]

  • Page 35

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS T ROUBLESHOOT ING O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 35 TROUBLESHOOTI NG Figure 18 Electric S chematic f or 208-24 0 Volt 60 Hz or 22 0 Volt 50 H z Model EZ- 5[...]

  • Page 36

    T ROUBLESHOOT ING M ODEL EZ-3 & EZ-5 C O UNTERTOP S TEAMERS P AGE 36 O PERATOR ’ S M ANUAL 1178387 REV 2 TROUBLESHOOTI NG Figure 19 Electric S chematic f or 480 Volt M odel EZ-5[...]

  • Page 37

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P ARTS O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 37 PARTS P ARTS NOTICE INSTALL ATION OF OTHER T HAN GENUINE SOUTHBE ND PART S W ILL VOID THE W ARRANT Y ON T HIS EQUIPM ENT. The serial plat e with vo ltage, model, and ser ial inf orm ation is loca ted on th e right s ide of the steam er cavity on the u[...]

  • Page 38

    P ARTS M ODEL EZ-3 & EZ-5 C OUNTERTOP S T EAMERS P AGE 38 O PERATOR ’ S M ANUAL 1178387 REV 2 PARTS Parts for Simple Steam Countertop Stea mer EZ-3 Part Number EZ-5 Part Number Description 1178265 1178265 C O V E R , B O T T O M 1178527 1181000 C O V E R , R E A R S T E A M E R 1178255 1181009 C O V E R , E X T E R I O R 1178657 C O V E R , E[...]

  • Page 39

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS P ARTS O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 39 PARTS Parts for Simple Steam Countertop Stea mer EZ-3 Part Number EZ-5 Part Number Description 1178483 H O S E , 1 1 / 2 " I D , S I L C O N E 1178386 1178386 H O S E , 3 / 4 " I D S I L C O N E 1178685 H O S E , O V E R F L O W , 2 8 "[...]

  • Page 40

    P ARTS M ODEL EZ-3 & EZ-5 C OUNTERTOP S T EAMERS P AGE 40 O PERATOR ’ S M ANUAL 1178387 REV 2 PARTS Parts for Simple Steam Countertop Stea mer EZ-3 Part Number EZ-5 Part Number Description 1178347 1178347 SEAL,SHAFT 1178275 S H A F T , V A L V E L EVER 1178373 1178373 S H I E L D , H E A T T R A N S F E R 1177318 1177318 S H I M , C A S T S T[...]

  • Page 41

    M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAM ERS O PERATOR ’ S M ANUAL 1178387 REV 2P AGE 41 LIMITE D W ARRA NTY Southbend w arrants th at the equip ment, a s supplied by the factory to th e origin al purc hasers, is free from defect s in material s and w orkmansh ip. Should a ny part t hereof be come d efective a s a res ult of nor mal us e within [...]

  • Page 42

    P AGE 42 O PERATOR ’ S M ANUAL 1178387 REV 2 COUNTERTOP STEAMER A produc t with the Southb end nam e incorp orates the bes t in dur abili ty and lo w mainten ance. W e all recogn ize, ho wever, that rep lacem ent parts a nd occasi onal prof essio nal serv ice m ay be necessar y to exte nd the usef ul lif e of this un it. W hen servic e is needed,[...]