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Southbend P72-CM-PT manual

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Table of contents for the manual

  • Page 1

    M ANUAL 1186531 R EV 0 (12/05) $30.00 I NFRARED C HEESE M ELTER M ANUAL S ECTION SR Inst allation and Operation Manual Infrared Cheese Melter WARNING Improper installation, adjustment, alteration, service, or maintenance can cause pr operty damage, injury, or death. Read installation, operation, and maintena n ce instructions thoroughly before inst[...]

  • Page 2

    S AFETY P RECAUTIONS I NFRARED C HEESE M ELTER P AGE 2 OF 28 I NSTALLATION AND O PERATIO N M ANUAL 1186531 R EV 0 (12/05) SAFETY PRECAUTIONS Before installing and operating this eq uipme nt, be sure ever yone involved in its operation is fully trained and aware of precautions. Accidents and problem s c an be caused by failure to follow fundamental [...]

  • Page 3

    I NFRARED C HEESE M ELTER I NTRODUCTION[...]

  • Page 4

    I NTRODUCTION I NFRARED S ALAMANDER C HEESE M ELTER P AGE 4 OF 28 I NSTALLATION AND O PERATIO N M ANUAL 1186531 R EV 0 (12/05) I NTRODUCTION Congratulations! You have purcha sed o ne of the finest pieces of heavy-duty commercial cooking eq uipment on the market. You will find that your new equipment, like all Southbe nd equipme nt, has been designe[...]

  • Page 5

    I NFRARED C HEESE M ELTER O PERATION I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 5 OF 28 S PECIFICATIONS NOTICE Local codes regarding in stallation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local code s are the “authority having jurisdictio[...]

  • Page 6

    O PERATION I NFRARED C HEESE M ELTER P AGE 6 OF 28 I NSTALLATION AND O PERATIO N M ANUAL 1186531 R EV 0 (12/05) D IMENSIONS Figure 2 M ODEL W IDTH H EIGHT D EPTH W EIGHT P32-CM/ P32-CM-PT 32” (813) 21.5” (546) 15.5” (394) 120 lb (54 lg) P36-CM/ P36-CM-PT 36” (915) 21.5” (546) 15.5” (394) 135 lb (61 kg) P48-CM/ P48-CM-PT 48” (1220) 21.[...]

  • Page 7

    I NFRARED C HEESE M ELTER O PERATION I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 7 OF 28 V ENTILATION WARNING Improper ventilation can result in perso nal injury or death. Ventilation, which fails to properly remove flue product s, can cause headach es, d rowsiness, nausea, or could result in death. The flue vent, located at t[...]

  • Page 8

    O PERATION I NFRARED C HEESE M ELTER P AGE 8 OF 28 I NSTALLATION AND O PERATIO N M ANUAL 1186531 R EV 0 (12/05) O PERATION DANGER EXPLOSION HAZARD In the event a gas odor is detected, shut down e qui pment at the main shutoff valve. Immediately call the emergency phone number of your ga s sup plier. CAUTION If the Cheese Melter pilots should go out[...]

  • Page 9

    I NFRARED C HEESE M ELTER O PERATION I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 9 OF 28 L IGHTING A FTER G AS H AS B EEN S HUT O FF When turning on the main gas su pply to an applia nce or a group of appliances, do the following: 1. Make sure that all the control valves and po wer sw itches of all the appliances are in the OF[...]

  • Page 10

    C LEANING & M AINTENANCE I NFRARED C HEESE M ELTER P AGE 10 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) C LEANING & M AINTENANCE WARNING Shut off the gas supply to the appliance before cle aning or performi ng maintenance on any gas appliance. The appliance may be equipped with a restraint device to limit its movement [...]

  • Page 11

    I NFRARED C HEESE M ELTER C LEANING & M AINTENANCE I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 11 OF 28 WIRE BRUSH, STEEL SCOURING PADS (EXCEPT ST AINLESS), SCRAPER, FILE OR OTHER STEEL TOOLS. Surfaces, which are marred, collect dirt more rapidly and be com e more difficult to clea n. Marring also increases the possibility[...]

  • Page 12

    I NSTALLATION I NFRARED C HEESE M ELTER P AGE 12 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) I NSTALLATION NOTICE These installation procedures mu st be followed by qualified personnel or warranty will be void. Local codes regarding in stallation vary greatly from one area to another. The National Fire Protection Association, [...]

  • Page 13

    I NFRARED C HEESE M ELTER I NSTALLATION I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 13 OF 28 S TEP 2 A : M OUNT ON F LUE R ISER OF R ANGE The Infrared Cheese Melter mounts over a ra nge. A specia l flue riser is ship ped with the Cheese Melter and range. Depending on the shipping requireme nts, the Cheese Melter , flue-riser, [...]

  • Page 14

    I NSTALLATION I NFRARED C HEESE M ELTER P AGE 14 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) S TEP 2 B : M OUNT ON W ALL The Infrared Cheese Melter is installed by first attaching a mou nting bracket to the wall, then attachin g the Cheese Melter to the bracket. 1. Attach the wall-mount assembly to the wall using the six ¼”[...]

  • Page 15

    I NFRARED C HEESE M ELTER I NSTALLATION I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 15 OF 28 S TEP 2 C : A TTACH C OUNTERTOP L EGS 1. Install each leg by screwing them into the threaded holes in the bottom of the base. 2. Stand the Cheese Melter on its legs and positio n to minimum cl earances specified on serial tag. Figure 6[...]

  • Page 16

    I NSTALLATION I NFRARED C HEESE M ELTER P AGE 16 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) CAUTION ALL PIPE JOINTS AND CONNECTIONS MUST BE T ESTED THOROUGHLY FOR GAS LEAKS. USE ONLY SOAPY WATER FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHE CK FOR GAS LEAKS. ALL CONNECTIONS MUST BE CHECKED FOR L EAKS AFTER THE APPL[...]

  • Page 17

    I NFRARED C HEESE M ELTER I NSTALLATION I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 17 OF 28 S TEP 5: C HECK THE I NSTALLATION 1. Check that all screws and bolt s are tightened. 2. Check that gas conne ction ha s been made correctly. 3. Move the Cheese Melter into the final position at which it will be operated. 4. Check that [...]

  • Page 18

    S ERVICE I NFRARED C HEESE M ELTER P AGE 18 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) S ERVICE WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORM ED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE OF, TH E OPERATION OF COMMERCIAL COOKING EQUIPMENT. TO ASSURE YOUR CONFIDENCE, CO NTACT YOUR AUTHORIZED [...]

  • Page 19

    I NFRARED C HEESE M ELTER S ERVICE I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 19 OF 28 A CCESS TO S ERVICEABLE P ARTS Some serviceable part s are o nly accessible by removing body side panels and the front panel. The main front panel is fastened with six she et-metal scre ws. To remove the front panel, remove these screws, as[...]

  • Page 20

    S ERVICE I NFRARED C HEESE M ELTER P AGE 20 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) A DJUSTMENT OF C HEESE M ELTER B URNE RS The infra-red burners require n o air adjustment after they have left the factory. If a major change in burner operation is noticed, check for obstru ction of airflow, around the orifice. Burner perf[...]

  • Page 21

    I NFRARED C HEESE M ELTER S ERVICE I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 21 OF 28 P ARTS The following table describe s the se rviceable parts. For parts not listed, contact a Southbend Auth orized Parts Distributor or a Southbend Authori zed Service Agency. PARTS LIST P32-CM Qty. PARTS LIST P32-CM Qty. Part Number DESCR[...]

  • Page 22

    S ERVICE I NFRARED C HEESE M ELTER P AGE 22 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P ARTS ( CONT ) PARTS LIST P48-CM Qty. PARTS LIST P48-CM Qty. Part Number DESCRIPTION P48 Part Number DESCRIPTION P48 1183202 BODY SIDE, LEFT 1 1183186 TUBE, BURNE R SUPPLY (CNTR) 2 1183323 BODY SIDE, RIGHT 1 1185226 TUBE 1/4" X 2 &quo[...]

  • Page 23

    I NFRARED C HEESE M ELTER S ERVICE I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 23 OF 28 P ARTS ( CONT ) PARTS LIST P72-CM Qty. PARTS LIST P72-CM Qty. Part Number DESCRIPTION P72 Part Number DESCRIPTION P72 1183202 BODY SIDE, LEFT 1 1185226 TUBE 1/4" X 2 " (PILOT) 2 1183323 BODY SIDE, RIGHT 1 1187779 KNOB, VALVE ADJUS[...]

  • Page 24

    S ERVICE I NFRARED C HEESE M ELTER P AGE 24 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P ARTS ( CONT ) PARTS LIST P36-CM-PT Qty. PARTS LIST P36-CM-PT Qty. Part Number DESCRIPTION P36 Part Number DESCRIPTION P36 1187696 BODY SIDE 2 1183259 TUBE, BURNE R SUPPLY (H) 2 1187737 REAR, BODY 1 1187779 KNOB, VALVE ADJUST 2 1183332 BRA[...]

  • Page 25

    I NFRARED C HEESE M ELTER S ERVICE I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 25 OF 28 P ARTS ( CONT ) PARTS LIST P60-CM-PT Qty. PARTS LIST P60-CM-PT Qty. Part Number DESCRIPTION P60 Part Number DESCRIPTION P60 1187696 BODY SIDE 2 1146824 NIPPLE,PIPE, BLK. 3/8" X 4.0 0" 1 1187694 REAR, BODY 1 1183259 TUBE, BURNER SU[...]

  • Page 26

    S ERVICE I NFRARED C HEESE M ELTER P AGE 26 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) Notes:[...]

  • Page 27

    I NFRARED C HEESE M ELTER S ERVICE I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) P AGE 27 OF 28[...]

  • Page 28

    S ERVICE I NFRARED C HEESE M ELTER P AGE 28 OF 28 I NSTALLATION AND O PERATION M ANUAL 1186531 R EV 0 (12/05) INFRARED CHEESE MELTER Flue-Riser Mount, Wall Mount, or Countertop A product with the Southb end name incorporates the be st in durability and low maintenance. We all recogni ze, however, that replacement parts and o cca sional professional[...]