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Southbend sb1018 manual

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  • Page 1

    Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © May , 2010 Revised March, 2011 (J B) F or Machines Mfg. Since 8/09 M O D E L S B1018 O WN E R'S MAN UAL 5" x 6" S WIVE L MAS T BAN D S A W[...]

  • Page 2

    Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs[...]

  • Page 3

    T able of Contents Blade Changes ................................................... 25 Blade Tension ..................................................... 26 Blade Breakage .................................................. 26 Blade Care & Break-In ...................................... 27 Blade Care ...........................................[...]

  • Page 4

    INTRODUCT ION -2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 I N TRODUCT ION Ab out T his Mac hine Capabilities This metal cutting bandsaw uses a gravity-fed blade to make straight cuts through workpieces that are clamped in a vise. Since the workpiece is secured and remains stationary while the blade lowers automatically, accuracy and ope[...]

  • Page 5

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -3- I N TRODUCT ION Identification Serio us perso nal injur y could o ccur if you conn ec t the machine to power befor e comple ting the se tup proce ss. DO N OT connec t power until inst ruc ted to do so later in this manu al. Untr ained use rs hav e an inc rease d r isk of serious ly i njuring t[...]

  • Page 6

    -4- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 I N TRODUCT ION Mac hine Specifications Model S B1018 5" x 6" Swivel Mast Bandsaw Product Dimensions: Weight .......................................................................................................................................................................... 209 [...]

  • Page 7

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -5- I N TRODUCT ION Cutting Capacities Angle Cuts ............................................................................................................................................................ 60 deg. Vise Jaw Depth .....................................................................[...]

  • Page 8

    SAFETY -6- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S AF ET Y Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal pro[...]

  • Page 9

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -7- S AF ET Y 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts. 6. Mental Aler tness: Operating [...]

  • Page 10

    -8- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S AF ET Y Additional Met al Bandsaw Safety 1. Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or missing teeth before each use. 2. Hand Placem[...]

  • Page 11

    P R E P AR A TI ON F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -9- P R EP ARA T ION Preparation Over view The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow to prepare your machine for operation. Specific steps for each of these points will be covered [...]

  • Page 12

    -10 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage ............................... 110V/120V Cycle ..................................................[...]

  • Page 13

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 1- P R EP ARA T ION Serious injury could occur if you connec t the machine to po wer befor e completin g the setup p rocess . D O NOT co nnec t to p ow e r unt il instruc ted l ater in this manua l. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The w[...]

  • Page 14

    -1 2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION The items listed below are optional components and are not required for bandsaw operations. Their installation and use is covered in Operation , beginning on Page 20 . Description Qty P. Work Stop Assembly ...................................... 1 Q. Chip Deflector .........[...]

  • Page 15

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 3 - P R EP ARA T ION The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughly remove. Be[...]

  • Page 16

    -14 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Physical Environment Electrical Inst allation L ighting W eight Load Space Allocation P ower Connection (Dr awing Not to Scale) 38" Minimum 6" 19½" 11" 31" Wall Figure 8. Clearances. W eight Load Refer to the Machine Specifications for the weight of[...]

  • Page 17

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 5 - P R EP ARA T ION Assembly T o assemble the b andsaw: 1. Attach the left and rear panels and the bottom shelf together as shown in Figure 9 with three M8-1.25 x 15 hex bolts, three M8- 1.25 hex nuts, and six 8mm flat washers. Figure 9. Left and rear panel assembly . Figure 10. Right panel ass[...]

  • Page 18

    -16 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Figure 13. Wheel assembly . Figure 15. Mounting bandsaw to st and. 7. Insert the axle through the holes in the base assembly, then slide the wheels over the axle and secure each with a cotter pin, as shown in Figure 13 . 8. Thread the leveling feet into the stand assembly, as[...]

  • Page 19

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -17 - P R EP ARA T ION Figure 17 . Installing belt. Figure 19. Pulley cover knob. 13. Pivot the motor assembly upward, then place the belt over the gearbox and motor pulleys, as shown in Figure 17 . 14. Install the pulley cover ( Figure 18 ) with two M6-1 x 12 hex bolts, three 6mm flat washers, and[...]

  • Page 20

    -1 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P R EP ARA T ION Power Connection Elec t rocut ion or fir e may occ ur if machine is ungr ounded , incorr ec tly connec ted to power , or connec ted to an unde rsize d circ uit . Use a quali fied elec tr ician to ensur e a safe powe r connec tion. Once your machine is set up and assembled as[...]

  • Page 21

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -1 9 - P R EP ARA T ION T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved [...]

  • Page 22

    OP E R A TI ON -2 0 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Operation Over view T o complete a typical cutting operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks/adjusts the V-belt position on the pulleys to ensure the correct cutting speed for the work[...]

  • Page 23

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -21- OP E RA T ION De sc ri pt io n of C on tr ol s & Components Refer to Figure 24 and the following descriptions to become familiar with the basic controls and components used to operate this machine. A. B lade T ension K nob: Adjusts the position of the upper blade wheel to increase/decrease[...]

  • Page 24

    -22 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a given operation. Blade T erminology A. K er f: T[...]

  • Page 25

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -2 3 - OP E RA T ION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 26 ). Each removes material in a different manner to make the kerf in the workpiece. Standar d (or Raker) V ariable Pitch (VP) V ariable Pitch P ositiv e Rake Hook (or Claw) Skip (or Skip T ooth) Figu[...]

  • Page 26

    -2 4 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades. However, for exact specifications of bandsaw blades that are correct for your operation, contact the bl[...]

  • Page 27

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -2 5 - OP E RA T ION Blade Changes Change blades when they become dull, damaged, or if the operation requires a different type of blade. T o change the blade on the bandsaw: 1. DISCONNECT BANDSAW FROM POWER! 2. Raise the head of the bandsaw, then remove the wheel access cover. 3. Loosen the tension[...]

  • Page 28

    -2 6 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION blade selection Blade T ension Proper tension is essential to avoid vibration, twist, or`slippage on the wheels. A correctly tensioned blade provides long life, straight cuts, and efficient cutting. The three major signs of incorrect tension are: 1) The blade stalls in the c[...]

  • Page 29

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 2 7- OP E RA T ION Blade Care & Break- In Blade Care To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate,feedpressure,andbladespeed.Keepyour blades clean, since dirty or gummed u[...]

  • Page 30

    -2 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION Blade Speed Char t Figure 35. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 85 (26) 321 (98) 180~220 (54) (67) 95~213 (29) (65) 242 (75) 65~85 (20) (26) 180~220 (54) (67) 75~118 (25) (36) 2[...]

  • Page 31

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -2 9 - OP E RA T ION The downfeed valve starts and stops headstock downfeed. The downfeed rate is adjusted by turning the downfeed rate adjust knob ( Figure 37) . Turning the knob clockwise decreases the downfeed rate and turning the knob counterclockwise increases the downfeed rate. Downfeed Rate [...]

  • Page 32

    -30 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 OP E RA T ION 4. Remove the two spacers from the holes on the left side of the machine base, then reposition them into the two holes in the right side of the machine base, as shown in Figure 39 . 5. Place the vise over the spacers, aligning it so it sits flush on the machine base, then use th[...]

  • Page 33

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 31- OP E RA T ION Operation T ips Review the following tips to help you safely and effectively operate your bandsaw and get the maximum life out of your saw blades. • Usetheworkstoptoquicklyandaccurately cut multiple pieces of stock to the same length. • Allow[...]

  • Page 34

    MAI NTE NANC E - 32 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 MAI NTE NAN C E Maintenance Sc hedule Daily • Check/correctloosemountingbolts. • Check/correct damaged or dull saw blade. • Check/correct worn or damaged wires. • Clean/protect table. • Cleanmetalchipsfromupperandlower wheel are[...]

  • Page 35

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -33 - MAI NTE NAN C E Mac hine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition. T o prepare your machine for storage o[...]

  • Page 36

    Service -34 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S E RVI C E Blade T rac king Blade tracking describes the way the blade rides on the bandsaw wheels. A properly tracking blade will ride approximately 1 ⁄ 16 " from the blade shoulder without touching it and will not wander back and forth when the blade is running. Blade tracki[...]

  • Page 37

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -35 - S E RVI C E Frequently check and adjust this setting. A blade that is perpendicular to the table surface provides the best cutting results with minimal side loading and blade wear. T ools Needed Qty Wrench or Socket 12mm ....................................... 1 Machinist Square .............[...]

  • Page 38

    -36 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 S E RVI C E If the blade stops moving while the motor is still running, the V-belt may be slipping and will need to be tightened. If the V-belt shows signs of excessive wear, such as cracking or fraying, it must be replaced. V- Belt T o tighten the V-belt: 1. DISCONNECT BANDSAW FROM POWER! 2.[...]

  • Page 39

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 3 7- S E RVI C E 3. With the headstock fully lowered, loosen the 12mm stop bolt and jam nut shown in Fig- ure 52 . 4. Push down on the OFF button lever so the button is completely depressed. 5. While keeping the lever held down, use your fingers to turn the stop bolt until the head touches the au[...]

  • Page 40

    TROUBLESHOOT I NG -38 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Machine does not start. 1. Power supply switched off/has incorrect voltage. 1. Switch power supply on/verify voltage. [...]

  • Page 41

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 -39 - T ROU B LESHOO T I NG Machine stalls or slows when operating. 1. Too much feed pressure. 1. Reduce feed pressure. 2. Workpiece is warped and binding blade. 2. Fabricate a jig for better workpiece control. 3. Blade is not correct for material being cut. 3. Use the correct blade for the operati[...]

  • Page 42

    -4 0- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 T ROU B LESHOO T I NG The cut is crooked, the blade wanders, slow cuts, or shows overheating on one side of the cut or the blade. 1. The feed pressure is too high. 1. Decrease the feed rate. 2. Blade is loading up. 2. Install a blade with more suitable TPI or different style of teeth. 3. Blad[...]

  • Page 43

    E LE CTR I CAL F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 4 1- E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machin[...]

  • Page 44

    - 42 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 E LECT R ICAL 5. Close the motor junction box and secure the cover with the provided screw. 6. Use the 18mm wrench to remove the four hex bolts that secure the machine to the cabinet, then with the help of another per- son, remove the machine from the cabinet. Carefully place the machine on [...]

  • Page 45

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 43- E LECT R ICAL W iring Diagram Star t Capacitor 200M FD 125V AC 6 1 4 Star t Capacitor 200M FD 125V AC 5 2 3 6 1 4 5 2 3 Neutral Hot GND Ground Motor (Prewired 110) Motor (Rewired for 220V) 110 V A C 5-15 Plug (As Recommended) OVE R LOAD R ES ET OVER LOAD R ES ET 1 2 3 4 GND GND GND ON /O FF S[...]

  • Page 46

    -44 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 E LECT R ICAL W iring Component Locations Figure 55. Wiring component locations. Motor Junction Box ON /O FF Switch RE A D PAGE 41 B EFO RE DO IN G A NY WI RI NG ![...]

  • Page 47

    P ARTS F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 45- P ARTS Base & Cabinet St and 370 353 403 369 353-1 404 402 401 357 358 361 17 363 410 353-3 354 356 355 409 407 120 400 362 411 54 50 364 212 51 367 4-7 4-2 4-1 4-10 4-9 4-8 4-3 4-4 4-5 4-6 4-11 4-14 4-13 4-12 4-15 4-16 4-18 4-17 A 414 A 4-16 9 4 4-10 9-1 9-2 9-4 9-3 9-2 9-3 9-1[...]

  • Page 48

    - 46- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS Base & Cabinet St and Par ts L ist REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 4 PSB1018004 CABINET STAND ASSEMBLY 120 PSB1017120 BUSHING 19 X 17 X 7 4-1 PSB1018004-1 RIGHT PANEL 212 PB03 HEX BOLT 5/16-18 X 1 4-2 PSB1018004-2 LEFT PANEL 353 PSB1018353 MACHINE BASE 4-3 PSB[...]

  • Page 49

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 47- P ARTS Head & V ise 301-1 301-2 113 301-10 301-5 301-3 301-7 301-9 301-6 301-8 301-7 302 20 303 21 19 305 304 412 413 71-1 198 103-4 79 35 80 103-1 109 100 120 73 71 123 72 103-2 2 81 104 189 103-3 214 103-5 90 93 92 75 3 58 59-2 59 59-1 59-3 77-1 77-5 77-2 77 90-5 90-6 90-7 90-1 90-5 90-[...]

  • Page 50

    - 48- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS Head & V ise Par ts L ist REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 2 PN05 HEX NUT 1/4-20 93 PSB1017093 GEARBOX COVER 3 PW06 FLAT WASHER 1/4 100 PFH37 FLAT HD SCR 8-32 X 3/8 19 PSB1017019 WORK STOP BRACKET 103 PSB1017103 BLADE TENSION SLIDE ASSEMBLY 20 PSS17 SET SCREW 5[...]

  • Page 51

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 49 - P ARTS Motor & Blade Guides 132 99 63 134 133 64 134 100 94 66 35 83 40 41 89 72 101 101-1 6 35 69 86 74 112 84 85 99 86-1 85-1 1 16 44 118 116 119 158 159 111 85-2 85-3 85-4 85-5 63-2 63-5 63-4 63-11 63-7 63-9 63-10 63-12 63-13 63-14 63-3 63-6 63-1 63-8 63-5 64-4 64-5 64-9 64-2 64-5 64-[...]

  • Page 52

    - 50 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS Motor & Blade Guides Par ts L ist REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 1 PB07 HEX BOLT 5/16-18 X 3/4 69 PB24 HEX BOLT 3/8-16 X 1-1/4 6 PN02 HEX NUT 5/16-18 72 PSB1017072 BEARING COVER 16 PSB1018016 MOTOR CORD 18G 3W 74 PK12M KEY 5 X 5 X 30 35 PW02 FLAT WASHER 3/8 [...]

  • Page 53

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 51- P ARTS Switc h REF PART # D ES CRI PT ION REF PART # D ES CRI PT ION 76 PSB1018076 SWITCH SHUT-OFF ASSEMBLY 224-3 PSB1018224-3 SWITCH MOUNT PLATE 76-1 PSB1018076-1 SWITCH SHUT-OFF PLATE 224-4 PSB1018224-4 SWITCH HINGE PLATE 76-2 PN05 HEX NUT 1/4-20 224-5 PSB1018224-5 BUTTON HEAD CAP SCREW 76-[...]

  • Page 54

    - 52 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 P ARTS The safet y labels p rovided wit h your mach ine are used to make the op erator aware of the machine haz ards and ways to pr ev ent inj ur y . The owner of th is machine MU ST maint ain the origin al locat ion and re adabili ty of th ese safety la bels . If any label is r emov e d o r[...]

  • Page 55

    W AR R ANTY & R ETU R N S F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 18 - 53 - W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs[...]

  • Page 56

    South Bend L athe Co. P .O. Box 2027 Bellingham, WA 9 8227 P HON E: ( 36 0) 73 4-1 540 (Administrative Offi ces) FA X: ( 36 0) 67 6-10 75 (International) FA X: ( 36 0) 73 4-163 9 (U SA only) southbendla the .com Printed In T aiwan #JB12891[...]