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Southbend SB1019 manual

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Table of contents for the manual

  • Page 1

    Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © May , 2010 Revised F ebruar y , 2011 (J B) F or Machines Mfg. Since 8/09 M O D E L S B1019 O WN E R'S MAN UAL 7" x 8" S WIVE L MAS T M ET AL- C UT TI N G BAN D S A W[...]

  • Page 2

    Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs[...]

  • Page 3

    T able of Contents Tooth Type ........................................................ 22 Blade Pitch (TPI) ............................................... 23 Blade Changes ................................................... 24 Blade Tension ..................................................... 25 Blade Breakage ....................................[...]

  • Page 4

    INTRODUCT ION -2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 I N TRODUCT ION Ab out T his Mac hine Capabilities This metal cutting bandsaw uses a hydraulically- stabilized gravity-fed headstock to make straight cuts through workpieces that are clamped in a vise. Since the workpiece is secured and remains stationary while the blade lowers [...]

  • Page 5

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -3- I N TRODUCT ION Identification Serio us perso nal injur y could o ccur if you conn ec t the machine to power befor e comple ting the se tup proce ss. DO N OT connec t power until inst ruc ted to do so later in this manu al. Untr ained use rs hav e an inc rease d r isk of serious ly i njuring [...]

  • Page 6

    -4- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 I N TRODUCT ION Mac hine Specifications Model S B1019 7" x 8" Swivel Mast Met al- Cutting Bandsaw Product Dimensions: Weight ..............................................................................................................................................................[...]

  • Page 7

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -5- I N TRODUCT ION Cutting Capacities Angle Cuts ................................................................................................................................................. -45 to 45 deg. Vise Jaw Depth ........................................................................[...]

  • Page 8

    SAFETY -6- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 S AF ET Y Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal pr[...]

  • Page 9

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -7- S AF ET Y 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts. 6. Mental Aler tness: Operating[...]

  • Page 10

    -8- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 S AF ET Y Additional Met al Bandsaw Safety 1. Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or missing teeth before each use. 2. Hand Place[...]

  • Page 11

    P R E P AR A TI ON F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -9- P R EP A RA TION Preparation Over view The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process. Specific steps for each of these points will be covered in detail later in this section. The typical pr[...]

  • Page 12

    -10 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P R EP A RA TION Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage ............................... 110V/120V Cycle .................................................[...]

  • Page 13

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -1 1- P R EP A RA TION The items listed below are optional components and are not required for bandsaw operations. Description Qty A. Work Stop ....................................................... 1 B. Work Stop Rod ............................................... 1 Figure 4. Inventory. B A Unpa[...]

  • Page 14

    -1 2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P R EP A RA TION The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughly remove. B[...]

  • Page 15

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -1 3 - P R EP A RA TION Physical Environment Electrical Inst allation L ighting W eight Load Space Allocation P ower Connection (Dr awing Not to Scale) 49" Minimum 30" 25¾" 10¾" 42½" Wall Figure 5. Clearances. W eight Load Refer to the Machine Specifications for the we[...]

  • Page 16

    -14 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P R EP A RA TION L ifting & Moving Unbolt the machine from its pallet, then insert two round steel bars through the lifting holes in the machine base. Attach lifting straps with hooks to the bars, as shown in Figure 6 . Lift the machine just high enough to clear the pallet, then move it [...]

  • Page 17

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -1 5 - P R EP A RA TION Bolting to Concrete Floors Figure 8. Common types of fasteners for bolting machinery to concrete floors. Lag Screw and Anchor Anchor Stud Lag screws and anchors, or anchor studs ( below ), are two popular methods for securing machinery to a concrete floor. We suggest you r[...]

  • Page 18

    -16 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P R EP A RA TION Figure 11. Adjusting downfeed stop bolt. 2. Adjust the downfeed stop bolt and jam nut shown in Figure 11 with a 14mm wrench, so the bandsaw blade teeth are just below the table surface when the cut is complete. Downfeed Stop Bolt Mac hine Setup To ensure that your bandsaw ar[...]

  • Page 19

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -17 - P R EP A RA TION 3. Insert the work stop rod approximately 3 ⁄ 4 " into the vise base. 4. Tighten the hex bolt shown in Figure 12 . 5. Slide the work stop onto the work stop rod, position it as necessary, then tighten the leaf screw. Hex Bolt Leaf Screw Figure 12. Installing stop rod.[...]

  • Page 20

    -1 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P R EP A RA TION T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved[...]

  • Page 21

    OP E R A TION F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -1 9 - OP E RA T ION Operation Over view T o complete a typical cutting operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks/adjusts the V-belt position on the pulleys to ensure the correct cutting speed for the work[...]

  • Page 22

    -2 0 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 OP E RA T ION De sc ri pt io n of C on tr ol s & Components Refer to Figure 14 and the following descriptions to become familiar with the basic controls and components used to operate this machine. A. Blade T ension Knob: Adjusts the position of the upper blade wheel to apply or release[...]

  • Page 23

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -21- OP E RA T ION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a given operation. Blade T erminology A. Kerf: The[...]

  • Page 24

    -22 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 OP E RA T ION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 16 ). Each removes material in a different manner to make the kerf in the workpiece. Standar d (or Raker) V ariable Pitch (VP) V ariable Pitch P ositiv e Rake Hook (or Claw) Skip (or Skip T ooth) Figu[...]

  • Page 25

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -2 3 - OP E RA T ION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades. However, for exact specifications of bandsaw blades that are correct for your operation, contact the b[...]

  • Page 26

    -2 4 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 OP E RA T ION Blade Changes Change blades when they become dull, damaged, or if the operation requires a different type of blade. T o change the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Raise the headstock, then remove the wheel access cover. 3. Loosen the tension knob and slip the blade[...]

  • Page 27

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -2 5 - OP E RA T ION blade selection Blade T ension Proper blade tension is essential to avoid blade vibration, twist, or wheel slippage. A correctly tensioned blade provides long life, straight cuts, and efficient cutting. The three major signs of incorrect blade tension are: 1) The blade stalls [...]

  • Page 28

    -2 6 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 OP E RA T ION Blade Care & Break- In Blade Care To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate, feed pressure, and blade speed and pay attention to the chip characteristics (Refer to the Chip[...]

  • Page 29

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 2 7- OP E RA T ION Figure 24. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 85 (26) 321 (98) 180~220 (54) (67) 95~213 (29) (65) 242 (75) 65~85 (20) (26) 180~220 (54) (67) 75~118 (25) (36) 246 (75) 108~225 (3[...]

  • Page 30

    -2 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 OP E RA T ION Start and stop downfeed with the downfeed valve. The downfeed rate is adjusted by turning the downfeed rate adjust knob ( Figure 26) . Turning the knob clockwise decreases the downfeed rate and turning the knob counterclockwise increases the downfeed rate. Downfeed Rate Figure[...]

  • Page 31

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -2 9 - OP E RA T ION Angle Cuts The headstock can be swiveled to cut angles from 0–45° to the left and 0–45° to the right for a total swing of 90°. When making cuts to the right, the vise should remain in the left position. If you need to make a cut to the left, you will have to move the vi[...]

  • Page 32

    -30 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 OP E RA T ION Blade Guide The upper blade guide should be positioned as close to the workpiece as possible for all cutting operations. The support provided by keeping the blade guides close ensures straight cuts by keeping the blade from twisting and drifting off the cut line. T o adjust the[...]

  • Page 33

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 31- OP E RA T ION Cutting Fluid System This bandsaw has a built-in cutting fluid system that extends the life of your bandsaw blades by lowering the temperature of the blade and workpiece and washing away chips. T o use the cutting fluid system: 1. Thoroughly clean and remove any foreign materi[...]

  • Page 34

    - 32 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 OP E RA T ION Operation T ips Review the following tips to help you safely and effectively operate your bandsaw and get the maximum life out of your saw blades. • Usetheworkstoptoquicklyandaccurately cut multiple pieces of stock to the same length. • Let[...]

  • Page 35

    MAI NTE NANC E F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -33 - MAI NTE NAN C E Maintenance Sc hedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily • Check/correctloosemountingbolts. • Check/correct damaged or dull saw blade. [...]

  • Page 36

    -34 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 MAI NTE NAN C E Mac hine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition. T o prepare your machine for storage [...]

  • Page 37

    TROUBLESHOOT I NG F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -35 - T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Machine does not start. 1. Power supply switched off/has incorrect voltage. 1. Switch power supply on/verify voltage.[...]

  • Page 38

    -36 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 T ROU B LESHOO T I NG Motor stalls or slows when operating. 1. Too much pressure when feeding workpiece. 1. Reduce pressure when feeding workpiece. 2. Workpiece is warped and binding blade. 2. Fabricate a jig for better workpiece control. 3. Blade is dull, wanders, and gets pinched in the cu[...]

  • Page 39

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 3 7- T ROU B LESHOO T I NG The cut is crooked, the blade wanders, cuts slow, or shows overheating on one side of the cut or the blade. 1. The feed rate/pressure is too high. 1. Decrease the feed rate/pressure. 2. Loose blade. 2. Keep blade properly tensioned ( Page 25 ). 3. Blade is loading up. [...]

  • Page 40

    Service -38 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 S E RVI C E Blade T rac king Blade tracking describes the way the blade rides on the bandsaw wheels. A properly tracking blade will ride within 1 ⁄ 16 " of the wheel shoulder without touching it and will not wander back and forth when the blade is running. Blade tracking only [...]

  • Page 41

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 -39 - S E RVI C E A blade that is perpendicular to the table surface provides the best cutting results with minimal side loading and blade wear. Frequently check and adjust this setting. T o square the blade to the t able: 1. DISCONNECT BANDSAW FROM POWER! 2. Separate the blade guides as far as po[...]

  • Page 42

    -4 0- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 S E RVI C E The swivel base is equipped with three angle stops to provide quick adjustments to 45°L, 0°, and 45°R ( Figure 42 ). If cuts made using these stops are not sufficiently accurate, the stops will need to be adjusted. Adjusting Angle Stops Figure 42. Angle stops. 45°L Angle Stop[...]

  • Page 43

    E LE CTR I CAL F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 4 1- E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machi[...]

  • Page 44

    - 42 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 E LECT R ICAL 6. Remove the nuts that secure the metal jump- ers on the terminal block. Stack the jump- ers together, then place them both over the terminals shown on the right side of Figure 47 . 7 . Make sure none of the wires have moved from their original locations and the jumpers are p[...]

  • Page 45

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 43- E LECT R ICAL W iring Diagram Hot Hot 220 V A C 6-15 Plug (As Recommended) Pump Motor GND 1 1 2 2 2 3 3 3 4 1 2 3 4 1 1 2 2 3 3 4 4 4 U2 U2 V2 V2 4 Star t Capacitor 3M F D 450 VA C Limit Switch Motor Overload Reset Button S. Cap 150M F D 250VA C Saw Motor 110V Rewired for 220V 110V Rewired f[...]

  • Page 46

    -44 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 E LECT R ICAL W iring Component Locations Figure 49 . W iring component locations. Figure 48 . Limit switch and coolant pump locations. Motor Junction Box ON /O FF Switch Coolant Pump Motor Limit Switch RE A D PAGE 41 B EFO RE DO IN G A NY WI RI NG ![...]

  • Page 47

    P ARTS F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 45- P ARTS Cabinet & Base 34 37 36 32 33 35 31 77-14 78 88 82 84 123 394 447 452 449 450 451 449 452 451 450 439 437 438 445 443 446 362 392 360 377 378 396 398 397 382 397 399 24 25 23 371-1 371-2 371 368 369 370 367 352 75 448 91 90 89 440 444 353 86 85 441 102 102 101 97 124 125 27[...]

  • Page 48

    - 46- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P ARTS Cabinet & Base Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 23 PSB1019023 PIVOT ROD BUSHING 97 PSB1019097 HYDRAULIC CYLINDER ASSEMBLY 24 PSB1019024 PIVOT ROD 101 PCAP29 CAP SCREW 3/8-16 X 2-1/4 25 PB07 HEX BOLT 5/16-18 X 3/4 102 PW02 FLAT WASHER 3/8 26 PSB101[...]

  • Page 49

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 47- P ARTS Motor & Head 385 245 249 250 251 602 600 604 238 244 246 243 242 237 241 239 240 219 220 800 616 611 606 609 603 608 605 612 613 300-1 615 363 614 230 231 300-2 212 210 211 218 232 213 214 300-3 236 235 233 234 300 390 39 40 38 41 7 386 8 20 8 395 285 284 289 286 288 610 250-2 250[...]

  • Page 50

    - 48- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P ARTS Motor & Head Par ts L ist REF P ART # DE SCR IP TIO N REF P ART # DE SCR IP TIO N 7 PSB1019007 HEX LOCK BOLT 3/8-16 259 PS06 PHLP HD SCR 10-24 X 3/8 8 PW02 FLAT WASHER 3/8 261 PSB1019261 BLADE GUIDE KNOB BOLT 3/8-16 20 PB16 HEX BOLT 3/8-16 X 1-1/2 262 PW02 FLAT WASHER 3/8 38 PSB10[...]

  • Page 51

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 49 - P ARTS Blade Guide Assemblies 271 271-2 271-3 270-3 270-2 271-1 269-1 269-4 269-2 270-1 269-3 270 269 269-6 269-5 269-8 269-7 269-9 266 266-7 268 266-6 266-11 268-3 268-2 267-2 267-3 268-1 266-4 266-3 266-5 267-1 266-2 266-10 267 266-1 266-8 266-9 270-2 271-2 267-2 268-2 REF PART # DE SCR I[...]

  • Page 52

    - 50 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P ARTS Gearb o x 800-48 800 800-51 800-52 800-40 800-40 800-43 800-46 800-45 800-44 800-54 800-50 800-49 800-8 800-26 800-25 800-39 800-41 800-28 800-29 800-37 800-42 800-41 800-38 800-24 800-30 800-27 800-23 800-18 800-33 800-31 800-22 800-12 800-17 800-1 800-39 800-55 800-17 800-16 800-19[...]

  • Page 53

    F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 51- P ARTS Gearb o x Par ts L ist REF PART # DE SCR IP TIO N REF PART # DE SCR IP TIO N 800 PSB1019800 GEARBOX ASSEMBLY 800-27 PK126M KEY 5 X 5 X 32 800-1 PSB1019800-1 GEARBOX CASTING 800-28 PR18M EXT RETAINING RING 17MM 800-2 PSB1019800-2 GEARBOX COVER 800-29 P6003LLB BALL BEARING 6003LLB 800-3[...]

  • Page 54

    - 52 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 P ARTS The safet y labels p rovided wit h your mach ine are used to make the op erator aware of the machine haz ards and ways to pr ev ent inj ur y . The owner of th is machine MU ST maint ain the origin al locat ion and re adabili ty of th ese safety la bels . If any label is r emov e d o [...]

  • Page 55

    W AR R ANTY & R ETU R N S F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 9 - 53 - W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repair[...]

  • Page 56

    South Bend L athe Co. P .O. Box 2027 Bellingham, WA 9 8227 P HON E: ( 36 0) 73 4-1 540 (Administrative Offi ces) FA X: ( 36 0) 67 6-10 75 (International) FA X: ( 36 0) 73 4-163 9 (U SA only) southbendla the .com Printed In T aiwan #JB12892[...]