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Southbend SEZ/3 manual

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Table of contents for the manual

  • Page 1

    M ANUAL 1183437 $18.00 COUNTERTOP STEAMER MANUAL SECTION ST OPERATOR’S MANUAL Super Simple Steam SEZ Series Countertop Steamers For Models S EZ/3 & SEZ /5 Built A fter Februar y 15, 2 001 Model SEZ/3 ! WARNING Impr oper installat ion, op eration, servic e, or m aintenance c an cause proper ty dam age, injur y, or death. Read this m anua l tho[...]

  • Page 2

    SEZ S ERIES C OUNTERTO P S TEAMERS P AGE 2O PERATOR ’ S M ANUAL 1183437 SAFETY PRECAUTIONS Before i nstalli ng and opera ting th is equipm ent, be sur e ever yone invo lved in its operat ion is full y trained and aware of preca utions. Accidents and problem s can be cause d b y failure to f ollo w fundam ental ru les and precautions . The f ollow[...]

  • Page 3

    SEZ S ERIES C OUNTERTO P S TEAMERS T ABLE OF C ONTENTS O PERATOR ’ S M ANUAL 1183437 P AGE 3 Congratul ations! You have pur chased one of the finest p ieces of heav y-duty comm ercial cook ing equipment on the m arket. You will f ind that y our ne w equipm ent, like all S outhbend e quipm ent, has been des igned and manuf actured to meet the toug[...]

  • Page 4

    S PECIFICATIONS SEZ S ERIES C OUNTERTOP S TEAMERS P AGE 4O PERATOR ’ S M ANUAL 1183437 SPECIFICATION S S PECIFICA TIONS DIMENSIONS Figure 1 16.3" 31.4" See table below 2.0" 15.2" 0.8" 13.8" 2.1" SIDE VIEW FRONT VIEW REAR VIEW Water Drain Water Inlet Electrica l Connection 2.4" Interi or D imensi ons Pan Ca [...]

  • Page 5

    SEZ S ERIES C OUNTERTO P S TEAMERS S PECIFICATIONS O PERATOR ’ S M ANUAL 1183437 P AGE 5 SPECIFICATION S ELECTRICAL R EQUIREMEN TS One elec trical conn ection is requir ed to the f use bloc k of the steamer . All units shipped per c ustom er order, three phas e or sing le ph ase (a k it is avail able for field co nversion to three phase or single[...]

  • Page 6

    I NSTALLAT ION SEZ S ERIES C OUNTERT OP S TEAMERS P AGE 6O PERATOR ’ S M ANUAL 1183437 INSTALLATION I NSTA LLATION ! CA UTION Do not locate uni t adjac e nt t o an y high h eat or greas e pr od ucin g piece of eq ui pm ent, suc h as a ra nge top, griddle, fr yer, etc., that co uld allo w radiant h eat to ra ise the ex terior tem peratur e of the [...]

  • Page 7

    SEZ S ERIES C OUNTERTO P S TEAMERS I NSTALLATION O PERATOR ’ S M ANUAL 1183437 P AGE 7 INSTALLATION Step 2: Installati on 1. Uncrate careful ly. Report an y hidde n dam age to the f reight c arrier IMM EDIAT ELY. 2. Do not rem ove any tags or lab els unti l unit is inst alled an d work ing prop erl y. 3. If unit is to b e instal led on le gs, loc[...]

  • Page 8

    I NSTALLAT ION SEZ S ERIES C OUNTERT OP S TEAMERS P AGE 8O PERATOR ’ S M ANUAL 1183437 INSTALLATION Figure 3 BOTTOM VIEW Sealant Sealer Steame r[...]

  • Page 9

    SEZ S ERIES C OUNTERTO P S TEAMERS I NSTALLATION O PERATOR ’ S M ANUAL 1183437 P AGE 9 INSTALLATION Step 3: Electrical Connecti o n A field c onnecti on Fuse B lock is located at the re ar of the unit, lo wer left s ide when f acing the back of the unit (see Figur e 4 bel ow). A h ole is provide d for a 3/4" co nduit f itting ( solid or flex[...]

  • Page 10

    I NSTALLAT ION SEZ S ERIES C OUNTERT OP S TEAMERS P AGE 10 O PERATOR ’ S M ANUAL 1183437 INSTALLATION Step 4: Water Connectio n ! WARNING Do not conn ect steam er to a h ot water line. A h ot water c onnecti on will dam age the st eam er. NOTICE To m eet warrant y requirem ents, the s uppl y water m ust m eet the follo wing spec ificat ions: Pres[...]

  • Page 11

    SEZ S ERIES C OUNTERTO P S TEAMERS I NSTALLATION O PERATOR ’ S M ANUAL 1183437 P AGE 11 INSTALLATION Step 3: Dr ain Conn ection The drain outlet is located on the back of the steam er , as shown i n Figur e 4 on page 9. T he dr ain con nector on the u nit is 3/ 8" NPT male. Position the unit near, but not on t op of, an open f loor dra in. D[...]

  • Page 12

    O PERATION SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 12 O PERATOR ’ S M ANUAL 1183437 OPERATION O PERATION STARTUP 1. T urn lever to “ ON” pos ition. 2. Unit wi ll fill a utomatic ally and be read y for oper ation in 11 m inutes. NOTICE: WA TER SPECIFICA TION To m eet warrant y requirem ents, suppl y water mus t meet the f ollowin g specif ica[...]

  • Page 13

    SEZ S ERIES C OUNTERTO P S TEAMERS C OOKING H INTS O PERATOR ’ S M ANUAL 1183437 P AGE 13 COOKING H INTS C OOKIN G H IN TS COOKING TIPS Schedul e cooking of fres h vegetabl es so tha t they wi ll be ser ved soon after they are c ooked. If it is necessar y to prep are them in adva nce, the y can be p lunged i nto co ld water, drained thor oughl y [...]

  • Page 14

    C OOKING H INTS SEZ S ERIES C OUNTERTOP S TEAMERS P AGE 14 O PERATOR ’ S M ANUAL 1183437 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Mixed Vegetables Frozen 5 lbs. 20 (4 oz.) 12 Full/Perforated Peas Frozen 5 lbs. 20 (4 oz.) 8 Full/Perforated Potatoes Red Bliss - Whole Russetts - [...]

  • Page 15

    SEZ S ERIES C OUNTERTO P S TEAMERS C OOKING H INTS O PERATOR ’ S M ANUAL 1183437 P AGE 15 COOKING H INTS Table conti nuing from prev ious page. Product Weight Portions C ooking Ti me (minutes) Pan Used Black Eyed Peas Place beans in pan and cover wi th 3-quarts hot tap water. Steam for 2 minutes; remove from steame r and cover f or 1 hour. Re mov[...]

  • Page 16

    C LEANING SEZ S ERIES C OUNTERTOP S TEAMERS P AGE 16 O PERATOR ’ S M ANUAL 1183437 CLEANI NG C LEANING Southbe nd equipm ent is c onstructe d with the best q ualit y mater ials and is design ed to provide dura ble service when properl y m aintained. T o expect t he best per form ance, your equipm ent must be m aintained in good conditi on and cle[...]

  • Page 17

    SEZ S ERIES C OUNTERTO P S TEAMERS C LEANING O PERATOR ’ S M ANUAL 1183437 P AGE 17 CLEANI NG • To remove greas e and food splatt er or cond ensed v apors that h ave b aked on t he equipm ent, appl y cleanser t o a dam p cloth or sponge a nd rub cleanser on the m etal in the d irectio n of the polish ing l ines on the metal. Rubbin g cleanser a[...]

  • Page 18

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 18 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG T ROUBLESHOOTING This section c ontai ns a troub les hootin g k ey and ref erenc ed f lowcharts to as sist a qualif ied s erv ice tech nic ian in the serv icing of an SEZ S eries C ountertop Steam er. Ple ase note th at the unit h as a “[...]

  • Page 19

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 19 TROUBLESHOOTI NG Unit Not Heating Up , “ON” Light Not Lit Unit not heating up, “ON” light not lit. Check that circ uit break er is ON and that proper voltage is available at m ain fuse bl ock. DISCONNE CT POW ER AT CIRCUIT BRE AKER. Remove control p[...]

  • Page 20

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 20 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Unit Not Heatin g Up Properly or Not Coo k in g Properly, “ON” Light Lit Unit not heating up properly or not cooking properly, “ON” light lit. Reconnect power to unit. Turn u nit on . WAIT 5 M INUTES. Does contact or “click ” o[...]

  • Page 21

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 21 TROUBLESHOOTI NG Excessiv e Steam Co ming from Press ure Relie f Vent Excessi ve st eam coming f rom pressu re rel i ef vent . DISCONNE CT POW ER AT CIRCUIT BRE AKER. Check press ure switc h for proper operat i on (see Figure 17 on page 34). Pres sure sw it[...]

  • Page 22

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 22 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG “Serv ice Request” Light Comes On Dur ing Operati on “Service Request ” light comes on during operation. Is w ater le vel at normal level in cavi ty? Yes No Check for adequate water press ure to unit. DISCONNE CT POW ER AT CIRCUIT [...]

  • Page 23

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 23 TROUBLESHOOTI NG Buzz er Does Not Come On Buzzer does not come on. DISCONNE CT POW ER AT CIRCUIT BRE AKER. Remove c ontrol panel. Does timer time down? No Replace timer. Continuit y? Replace buzzer. Yes No Yes Remove buzzer lead wires f rom timer. Check tim[...]

  • Page 24

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 24 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 7 Voltage Check at Control Panel Fu se Block Door Switch Control Pa nel Fuse Block Power Switch Terminal Block “SERVICE REQUEST” Ligh t “O N ” Ligh t 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove contro l pane l with[...]

  • Page 25

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 25 TROUBLESHOOTI NG Figure 8 Heating Elem ent Resistanc e Check ( at Contactor) B A Contactor (top view ) C 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove contro l panel. 3. DO NO T REMOVE HEAT ING EL EMENT LEAD W IRES FO R THIS T EST . 4. Place test le[...]

  • Page 26

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 26 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 9 Main Fuse Replac ement Shown with Rear Cov er Rem oved 3/4" Co nduit Fittin g Hole Water Inlet Co nnection Main F u se Blo ck Drain C onnectio n 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove rear co ver f rom unit. 3.[...]

  • Page 27

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 27 TROUBLESHOOTI NG Figure 10 Power Switch Continuity Check Control Pa nel Fuse Blo c k “O N ” Ligh t Power Switch 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove contro l panel. 3. Turn Lever t o “ON” fr o m “OFF” and to “OFF” from “ON[...]

  • Page 28

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 28 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 11 Contactor and MOV Check A B C D E F A ctuator MOV TOP VIEW LEFT SIDE VIEW 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove contro l panel a nd disc onnect t welve-pi n plug P L1. 3. Depress actuator on top of contactor . Act[...]

  • Page 29

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 29 TROUBLESHOOTI NG Figure 12 Timer and Buzzer Check Buzzer Timer 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove contro l panel. 3. Set tim er f or one m inute and allo w to tim e out. If timer does not run, th en replac e. 4. Rem ove buzzer l ead wires[...]

  • Page 30

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 30 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 13 Door Switch Continuity Check 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove contro l panel. 3. Depress and rel ease door s witch ac tuator ro d to mak e sur e door switch is proper ly actuate d. 4. Rem ove door s witch lea[...]

  • Page 31

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 31 TROUBLESHOOTI NG Figure 14 Float Switch Continuity Check Float Contro l Box Float Switch Float Switch Fitting 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove rear co ver f rom unit. 3. Disc onnect flo at switch l ead wires from wire B41 and the pres s[...]

  • Page 32

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 32 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 15 Controller Check 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove contro l panel, b ut lea ve plugg ed in. 3. Disconnect wir es fr om pos itions 2, 3, 4, 7, 8, and 9 on c ontroller . Cover the e nds of the wires with electri[...]

  • Page 33

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 33 TROUBLESHOOTI NG Figure 16 Water Solenoid Check 1. DISCONNECT POWER AT CIRCUIT BREAKER. 2. Rem ove rear co ver. 3. Disconnect water solenoi d lead wires fr om wires B 60 and B6 1. 4. Place test lea ds into water s olenoid lead wire s a s shown . 5. Resistan[...]

  • Page 34

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 34 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 17 Pressure S witch Check COM Float Contro l Box Pressure Switch SWITCH DETAIL NO NC 1. DISCONNECT POWER A T CIRCUIT BRE A KER. 2. Rem ove rear co ver. 3. Rem ove wires B40 and B 42 from pres sure switch “ COM” and “ NO” t e[...]

  • Page 35

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 35 TROUBLESHOOTI NG Figure 18 High-Limit Thermostats Check 1. Note: Al low cav ity bottom to cool before p erform ing this t est. 2. Disc onnect lef t therm ostat lead wire fr om wire B62 . 3. Disc onnect center therm ostat lea d wire f rom wire B5 7. 4. Disc [...]

  • Page 36

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 36 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 19 Electric S chematic fo r 208, 220 , and 240 Volt Model SEZ/3[...]

  • Page 37

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 37 TROUBLESHOOTI NG Figure 20 Electric S chematic fo r 480 Volt Model SEZ/3[...]

  • Page 38

    T ROUBLESHOOT ING SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 38 O PERATOR ’ S M ANUAL 1183437 TROUBLESHOOTI NG Figure 21 Electric S chematic fo r 208, 220 , and 240 Volt Model SEZ/5[...]

  • Page 39

    SEZ S ERIES C OUNTERTO P S TEAMERS T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1183437 P AGE 39 TROUBLESHOOTI NG Figure 22 Electric S chematic fo r 480 Volt Model SEZ/5[...]

  • Page 40

    P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 40 O PERATOR ’ S M ANUAL 1183437 PARTS P ARTS NOTICE INSTALL ATION OF OTHER T HAN GENUINE SOUT HBEND PART S W ILL VOID THE W ARRANT Y ON THIS EQUIPMENT. The serial plat e with voltage, m odel, and ser ial inf orm ation is loc ated on th e right s ide of the steamer c avity on the upper rear corner. [...]

  • Page 41

    SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1183437 P AGE 41 PARTS Cav ity and Heater Part s 1 2 3 4 5 6 Part Number Key Model SEZ/3 Model SEZ/5 Qty Description 1 1181508 1181771 6 H e a t e r , c a r t r i dge, 208V (1500W for SEZ/3, 1834W for SEZ/5) 1181509 1181772 6 H e a t e r , c a r t r i dge, 220V (1500W for SEZ/3, 1834[...]

  • Page 42

    P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 42 O PERATOR ’ S M ANUAL 1183437 PARTS Control Panel Parts (Rear Vi ew) See drawing o n follow ing page. NOTE: The entire Co ntrol Panel As sembly can be ordered as part number 1181543. Key Part Number Qty Description 1 1175712 1 B u z z e r a s s e m b l y 2 1183420 1 C o n t r o l l e r 3 1146320 [...]

  • Page 43

    SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1183437 P AGE 43 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Control Panel Parts (Rear Vi ew) See parts li st on previous pag e.[...]

  • Page 44

    P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 44 O PERATOR ’ S M ANUAL 1183437 PARTS Control Panel Parts (Front and Isometric Vie w s) 1 2 3 4 5 6 7 8 9 10 11 NOTE: The entire Co ntrol Panel As sembly can be ordered as part number 1183428. Key Part Number Qty Description 1 1178331 1 S w i t c h , door 2 1178338 1 R e t a i n i n g r i n g 3 117[...]

  • Page 45

    SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1183437 P AGE 45 PARTS Door A ssembly Parts 1 2 3 4 5 6 7 Part Number Key Model SEZ/3 Model SEZ/5 Qty Description 1 1177317 1177317 1 L a t c h a s s e m b l y 2 1177080 1177080 1 C a s t s t r i k e r 3 1178171 1181018 1 D o o r i n s u l a t i o n b l o c k 4 1178105 1181016 1 P an[...]

  • Page 46

    P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 46 O PERATOR ’ S M ANUAL 1183437 PARTS Water Inlet and Drain Parts See drawing o n follow ing page. Key Part Number Qty Description 1 1181579 1 E l b o w 1 / 4 C C x 1 / 4 M P T 2 1181589 1 T ube, wate r inlet 3 P P - 2 8 5 1 Fitting, 1/4 NPT male 4 1183419 1 B r a c k e t , w a t e r t r a i n 5 11[...]

  • Page 47

    SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1183437 P AGE 47 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Water Inlet and Drain Parts See parts li st on previous pag e.[...]

  • Page 48

    P ARTS SEZ S ERIES C OUNTERTOP S TEAM ERS P AGE 48 O PERATOR ’ S M ANUAL 1183437 PARTS Float Tank Parts See drawing o n follow ing page. Key Part Number Qty Description 1 1183413 1 F i t t i n g , f l o a t 2 1174924 1 F l o a t s w i t c h , w a t e r f i l l 3 1183402 1 B o x , f l o a t c o n t r o l w e l d a s s e m b l y 4 1181775 1 N i p p[...]

  • Page 49

    SEZ S ERIES C OUNTERTO P S TEAMERS P ARTS O PERATOR ’ S M ANUAL 1183437 P AGE 49 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Float Tank Parts See parts li st on previous pag e.[...]

  • Page 50

    SEZ S ERIES C OUNTERTO P S TEAMERS P AGE 50 O PERATOR ’ S M ANUAL 1183437 Notes:[...]

  • Page 51

    SEZ S ERIES C OUNTERTO P S TEAMERS O PERATOR ’ S M ANUAL 1183437 P AGE 51 Notes:[...]

  • Page 52

    SEZ S ERIES C OUNTERTO P S TEAMERS P AGE 52 O PERATOR ’ S M ANUAL 1183437 SUPER SIMPL E STEAM SEZ SERIES COUNTERTOP STEAMERS A produc t with the So uthbend nam e incorporates the best i n durabilit y and low mainten ance. W e all rec ognize, however, that rep lacem ent parts a nd occasi onal prof essio nal ser vice ma y be necessar y to extend th[...]