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Stanley Black & Decker CD12 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 62379 8/2014 V er . 4 USER MANUAL Safety , Operation and Maintenance CD12 Hydraulic Core Drill[...]

  • Page 2

    [...]

  • Page 3

    CD12 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► CD12 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    CD12 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual, and on the stickers and tags attached to or on the tool and hose(s). These safety precautions are for your safety . Review them carefully before operating the tool or performing any maintenance or repairs. Supervisin[...]

  • Page 6

    6 ► CD12 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 7

    CD12 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 8

    8 ► CD12 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 9

    CD12 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid tempe[...]

  • Page 10

    10 ► CD12 User Manual GENERAL OPERA TION The tool comes with a set of accessories which may be customized by each purchaser , so as to facilitate per- formance of all work occurring within the scope of his specic application. T ools included are for mounting and dismounting. • Single-head wrench SW 24 • Single-head wrench SW 32 • Single-[...]

  • Page 11

    CD12 User Manual ◄ 1 1 DRILLING WITH CD12 ANCHOR ST AND The anchor stand may be used with a vacuum pump for a vacuum hold down or with a concrete anchor screw to hold the stand in place while drilling. The standard ar- rangement of the anchor stand is for use with a vacuum pump. CA UTION Use of a vacuum to hold the anchor stand on other than hori[...]

  • Page 12

    12 ► CD12 User Manual 12. NO TICE Manually screw the corresponding drill bit from below onto the drill bit adapter . Manual tightening is sufcient because the drill bit will automatically tighten further during the drilling operation. Connect the core drill to a water supply . The maxi- mum allowed water pressure is 60 psi/4 bar . 13. CA UTION[...]

  • Page 13

    CD12 User Manual ◄ 13 ANCHOR ST AND TROUBLESHOOTING Symptom Cause Solution The Anchor Stand will not hold a vacuum. Debris under the base gasket is preventing a good seal. Clean the surface on which the gasket must seal. Debris between the base gasket and the base. Clean the base surface. The gasket is worn out or damaged. Replace. The slot gaske[...]

  • Page 14

    14 ► CD12 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a clean d[...]

  • Page 15

    CD12 User Manual ◄ 15 When diagnosing faults in operation of the grinder , always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table. Use a owmeter known to be accurate. Check the ow with the hydraulic oil temperature at least 80 °F/27 °C. Problem Cause Solutio[...]

  • Page 16

    16 ► CD12 User Manual Problem Cause Solution Fluid gets too hot. Circuit relief set too low . Adjust relief valve to 2100-2250/145- 155 bar . T oo much uid going through tool. Adjust ow for 6 gpm/23 lpm maximum. Circuit has contaminants that have caused wear and high heat genera- tion. Replace worn pump and valves. Install a large clean [...]

  • Page 17

    CD12 User Manual ◄ 17 System T ype .................................................................................................................................... HTMA T ype II OC Flow Range ................................................................................................................................. 7–9 gpm/26–34 lpm [...]

  • Page 18

    18 ► CD12 User Manual CD12 P ARTS ILLUSTRA TION[...]

  • Page 19

    CD12 User Manual ◄ 19 ITEM P ART NO. QTY DESCRIPTION 6531 1 MOTOR ASSEMBL Y 101 65207 1 MOT OR HOUSING 102 41254 1 OUTPUT SHAFT 103 41255 1 SPUR GEAR 104 41256 1 SHAFT SEALING 105 41257 1 SNAP RING 106 41258 1 THRUST W ASHER 107 41259 1 THRUST BEARING 108 41260 1 SHAFT SP ACER 109 65208 1 SPOOL DRIVE 11 0 65209 1 DRIVE 111 41263 3 O-RING 11 2 412[...]

  • Page 20

    20 ► CD12 User Manual CD12 ANCHOR ST AND ILLUSTRA TION[...]

  • Page 21

    CD12 User Manual ◄ 21 ITEM P ART NO. QTY DESCRIPTION 1 65214 1 HANDLE 2 65215 1 ST OP PLA TE 3 65216 2 HSH CAPSCREW 4 65217 4 HSFH SCREW 5 65218 1 CLAMP PLA TE 6 65219 1 DRILL ST AND COLUMN 7 65220 1 CLAMP BLOCK 8 65221 1 CLAMP LEVER 9 65222 2 W ASHER 10 65223 2 SUPPOR T TUBE 11 65224 1 HSH CAPSCREW 12 65225 1 HEX NUT 13 65226 1 CENTERING SCREW 1[...]

  • Page 22

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]