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Stanley Black & Decker CT06 manual

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Table of contents for the manual

  • Page 1

    © 2010 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 58543 7/201 1 V er . 3 S afety , O pera tiOn and M aintenance USer ManUaL CT06 1650 PSI HYDRAULIC CRIMPING T OOL[...]

  • Page 2

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  • Page 3

    CT06 User Manual ◄ 3 T ABLE OF CONTENTS SERVICING THE ST ANLEY HYDRAULIC CRIMPING TOOL. This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the fol[...]

  • Page 4

    4 ► CT06 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are[...]

  • Page 5

    CT06 User Manual ◄ 5 SAFETY PRECA UTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general main[...]

  • Page 6

    6 ► CT06 User Manual T OOL STICKER & T AGS SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHE[...]

  • Page 7

    CT06 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of the[...]

  • Page 8

    8 ► CT06 User Manual HOSE RECOMMEND A TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECT[...]

  • Page 9

    CT06 User Manual ◄ 9 HTMA REQUIREMENTS TOOL CA TEGOR Y HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE III TYPE RR FLOW RA TE 4–6 gpm (15–23 lpm) 7–9 gpm (26–34 lpm) 1 1–13 gpm (42–49 lpm) 9–10.5 gpm (34–40 lpm) TOOL OPERA TING PRESSURE (At the power supply outlet) 2000 psi (145–155 bar) 2000 psi (138 bar) 2000 psi (138 bar) 2[...]

  • Page 10

    10 ► CT06 User Manual OPERA TION Open-Center (no gap) Adapter Cylinder T rigger Handle T op View of T ool Figure 2. OC/CC Setup 2. Loosen the 2 setscrews on the cylinder . 3. T urn the adapter until it stops: • Counter clockwise (CCW) to change to closed center (creates gap) • Clockwise (CW) to change to open center (clos - es gap) 4. T ighte[...]

  • Page 11

    OPERA TION CT06 User Manual ◄ 1 1 1. If the hydraulic hoses are connected: • T urn the hydraulic system control valve OFF . • Disconnect rst the hydraulic input (supply) hose, then the output (return) hose. 2. Clean the surfaces of the die holder to remove any dirt or grease. 3. Pull the pin out to release the latch. 4. Rotate the latch aw[...]

  • Page 12

    OPERA TION 12 ► CT06 User Manual NOTE: If the uncoupled hoses are left in the sun, pressure increase within the hoses can make them difcult to connect. Whenever possible, connect the free ends of the hoses together . TOOL RELIEF V AL VE ADJUSTMENT The relief valve on a universal pressure CT can be ad- justed to increase or decrease the tool’[...]

  • Page 13

    OPERA TION CT06 User Manual ◄ 13 7. Release the trigger to retract the nibs. 8. Repeat the crimp as required. 9. After the last crimp, make sure the nibs in the crimp- ing head are fully retracted 10. Pull out the latch pin and rotate the latch away from the crimping head. 1 1. Remove the tool by lifting it clear of the cable. SHUTDOWN 1. Move th[...]

  • Page 14

    14 ► CT06 User Manual T OOL PRO TECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hy- draulic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system. • A[...]

  • Page 15

    CT06 User Manual ◄ 15 TR OUBLESHOO TING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the crimping tool, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table. Use [...]

  • Page 16

    16 ► CT06 User Manual SPECIFICA TIONS Capacity ................................................................................... #10-750 MCM Aluminum and #10-500 MCM Copper Crimping Force ............................................................................................. 6 tons @ 1650 psi / 5443 kg @ 1 14 bar Pressure Range ..........[...]

  • Page 17

    CT06 User Manual ◄ 17 CT06 P ARTS ILL USTRA TION[...]

  • Page 18

    18 ► CT06 User Manual CT06 P ARTS LIST ITEM NO. P ART NO. QTY DESCRIPTION 1 001 14 1 ROLL PIN 2 001 18 1 RET AINING RING 3 00144 12 HSHCS 4 07626 2 O-RING ■ 5 09330 1 O-RING ■ 6 00294 1 O-RING ■ 7 00360 1 O-RING ■ 8 00769 2 HSHCS 9 00936 2 ADAPTER 10 01259 1 O-RING ■ 11 01534 1 ROLL PIN 12 01608 4 STEEL BALL 13 01809 1 V AL VE SPOOL 14 [...]

  • Page 19

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  • Page 20

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.com and select the W arranty tab. ( NOTE: T he warranty recording form must be submitted to validate the warr[...]