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Table of contents for the manual
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Page 1
CO25 HYDRAULIC CUT -OFF SA W USER MANUAL Safety , Operation and Maintenance © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 34962 2-2015 V er-14[...]
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Page 2
2 ► CO25 User Manual DECLARATION OF CONFORMITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools _______ _________ _____ _________ ________ _________ ________ _________ ______ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so t[...]
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Page 3
CO25 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]
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Page 4
4 ► CO25 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]
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Page 5
CO25 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before per- forming general maintenance or repairs. [...]
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Page 6
6 ► CO25 User Manual • Never carry the tool or put it down while the wheel is rotating. Make sure it is completely stopped before moving your position or set the tool down. • Do not operate the tool with the wheel guard removed. • Keep the handles dry , clean and free of oil at all times. • Operate the tool in well ventilated areas only .[...]
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Page 7
CO25 User Manual ◄ 7 The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory . Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TI[...]
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Page 8
8 ► CO25 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]
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Page 9
CO25 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]
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10 ► CO25 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]
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Page 11
CO25 User Manual ◄ 1 1 PREOPERA TION PROCEDURES CHECK THE POWER SOURCE Careful inspection of the tool and hydraulic system before st ar tu p i s important for safe, reliable operation of the tool. 1. Using a calibrated owmeter and pressure gauge, check that the hydraulic power source develops a ow of 7–9 gpm (26–34 lpm) at 2000 psi (140[...]
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Page 12
12 ► CO25 User Manual If excessive vibration or any other defect is detected, stop the tool immediately and determine the cause. Do not use the tool until the problem is corrected. GENERAL OPERA TION HANDHELD CONFIGURA TION: 1. Whenever possible, clamp or hold down the work and support it securely on both sides of the cut. 2. Press the safety cat[...]
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Page 13
CO25 User Manual ◄ 13 PERIODIC MAINTENANCE For maximum performance and reliability of the tool, peri- odically check the following components. THRUST COLLAR AND INSIDE/OUTSIDE COLLAR INSPECTION Periodically inspect the thrust collar for damage when you remove the cut-off wheel (refer to Cutof f Wheel Replace- ment). 1. Remove the key and thrust c[...]
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Page 14
14 ► CO25 User Manual CUT OFF WHEEL REPLACEMENT 1. Move the hydraulic system control valve to the Off posi- tion. 2. Disconnect the hydraulic hoses from the tool (rst the input (supply) hose, then the output (return) hose). 3. Install the inside collar and blotter , rotate the collar to align the slot in the collar with the pin on the thrust c[...]
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Page 15
CO25 User Manual ◄ 15 NO TICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may[...]
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Page 16
16 ► CO25 User Manual If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag- nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the tool as listed in the following table. Use a ow meter kn[...]
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Page 17
CO25 User Manual ◄ 17 Wheel Capacity ............................................................................................................................................. 14-inch/15.6 cm Weight ..................................................................................................................................................[...]
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Page 18
18 ► CO25 User Manual For Parts to Handle Extension Kit, See Accessories on Page 17 D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 49.0 SCALE: 0.500 DRAWN BY: MATERIAL CO[...]
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Page 19
CO25 User Manual ◄ 19 • Denotes Part in Seal Kit Item No. Part No. Qty Description 1 001 12 1 QUAD RING* 2 00175 4 O-RING* 3 00563 1 ROLL PIN 4 00720 1 SETSCREW 5 00772 1 WOODRUFF KEY 7 01594 2 WASHER 8 01604 2 O-RING* 9 01714 1 HEX JAM NUT CCW (RH) 03012 1 HEX JAM NUT CW (LH) 10 02649 3 HANDLE BAR RET AINER 11 02654 1 HANDLE BAR 12 02688 8 CAP[...]
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Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]