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Stanley Black & Decker RS25 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 31846 8/2014 V er . 1 1 USER MANUAL Safety , Operation and Maintenance RS25 HYDRAULIC RAIL SA W[...]

  • Page 2

    2 ► RS25 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so[...]

  • Page 3

    RS25 User Manual ◄ 3 DECLARA TION OF CONFORMITY .......................................................................................................................... 2 SAFETY SYMBOLS .................................................................................................................................................. 4 SAFETY PREC[...]

  • Page 4

    4 ► RS25 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    RS25 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► RS25 User Manual CUTTING WHEEL SAFETY • Do not store or transport the saw with the wheel in- stalled. • Ensure that the cutting wheel is correctly mounted and tightened before use. • Operate the Rail Saw at “no load” for 30 seconds in a safe position and ensure there is no vibration or other defects detected. If considerable vibrati[...]

  • Page 7

    RS25 User Manual ◄ 7 WHEEL SIZE RPM: SPINDLE: PRESS: BAR PSI FLOW : LPM GPM 2881 1 Information Plaque (CE models only) 05868 Abrasive Cut-Off Safety Label (14 inch models only – except CE) CA UT ION PROTECT YOUR EYES - WEAR SAFETY GOGGLES 1. Do not use damaged wheels. 2. Use full throttle only while cutting. 3. Use only wheels marked high speed[...]

  • Page 8

    8 ► RS25 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 9

    RS25 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 10

    10 ► RS25 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]

  • Page 11

    RS25 User Manual ◄ 1 1 PRE-OPERA TION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1. Using a calibrated owmeter and pressure gauge, check that the hydraulic power source develops a ow of 9–10.5 gpm/34–40 lpm at 2000 psi/140 bar . 2. Make certain the hydraulic power source is equipped with a relief valve set to open at 2200–2300 psi/152–[...]

  • Page 12

    12 ► RS25 User Manual OPERA TING PROCEDURES CLAMPING THE RAIL SA W TO THE RAIL 1. Observe all safety precautions. 2. Make sure the rail clamp assembly is tight to the disconnect pivot (60) by turning the handle (20) to tighten the disconnect pivot bolt. 3. Fully extend the indicator rod located on the clamp and position the rail clamp on the rail[...]

  • Page 13

    RS25 User Manual ◄ 13 DET ACHING THE UPPER AND LOWER LINKS The upper and lower links of the rail clamp assembly can be detached from the motor mount (50) by unscrew- ing the handle (20). SA W STORAGE By disengaging the double cam (52), the rail clamp as- sembly can be rotated so that the entire saw has a atter prole for storage. Do not stor[...]

  • Page 14

    14 ► RS25 User Manual • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a clean d[...]

  • Page 15

    RS25 User Manual ◄ 15 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the grinder , always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table. Use a owmeter known to b[...]

  • Page 16

    16 ► RS25 User Manual Wheel Capacity 14 inch Model .................................................... 14 in./35.5 cm Dia. × 25.4 mm Arbor (ANSI B7.5/ISO 525, 603) 16 inch Model .............................................................. 16 in./41 cm Dia. × 1 in. Arbor (ANSI B7.5/ISO 525, 603) Pressure Range.................................[...]

  • Page 17

    RS25 User Manual ◄ 17 RS25 P ARTS ILLUSTRA TION[...]

  • Page 18

    18 ► RS25 User Manual ITEM P ART NO. QTY DESCRIPTION 6 28181 1 BELL CRANK 15 30958 1 “D” W ASHER 20 66136 1 HANDLE WELDMENT 26 — 1 * REFER TO ITEM 131 27 30671 1 ASSIST HANDLE 28 31030 1 HANDLE GRIP 29 31 181 5 BELLEVILLE WASHER 30 30667 1 SHOULDER BOL T 31 31 138 1 V AL VE SPOOL 32 01604 2 O-RING* 33 02931 1 V AL VE CAP 34 001 12 1 QUAD RI[...]

  • Page 19

    RS25 User Manual ◄ 19 ITEM P ART NO. QTY DESCRIPTION 28322 1 CE STICKER (14 IN MODEL) 127 1 1207 1 CIRCUIT “D” STICKER (14 IN MODEL) 128 2881 1 1 INFORMA TION PLAQUE (14 IN MODEL) 129 56706 1 DETENT ASSY 130 — 1 REFER TO ITEM 129 131 66138 1 RAIL CLAMP ASSY 132 1 1210 1 SOUND POWER STICKER 133 05152 1 LOGO-ADDRESS DECAL 66134 1 MOTOR ASSY 3[...]

  • Page 20

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]