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Stanley Black & Decker CT04 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 58541 10-2014 V er . 4 USER MANUAL Safety , Operation and Maintenance CT04 HYDRAULIC CRIMPING T OOL[...]

  • Page 2

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  • Page 3

    CT04 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► CT04 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    CT04 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► CT04 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 7

    CT04 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 8

    8 ► CT04 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 9

    CT04 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity [...]

  • Page 10

    10 ► CT04 User Manual 2. Loosen the 2 setscrews on the cylinder . 3. Turn the adapter until it stops: • Counter Clockwise (CCW) to change to closed center (creates gap) • Clockwise (CW) to change to open center (clos - es gap) 4. Tighten the two setscrews. DIE INST ALLA TION Each crimping head has two die holders: one station- ary and one mov[...]

  • Page 11

    CT04 User Manual ◄ 1 1 • If the die load has been veried, select a set of dies to match the sleeve or connector to be crimped. TO INST ALL DIES ON KEARNEY “O” STYLE HEAD 1. Loosen the two die retainer screws (items ___ on the parts illustration). 2. Insert and center the dies. 3. Tighten the die retainer screws to lock the dies in place.[...]

  • Page 12

    12 ► CT04 User Manual The hydraulic uid temperature should be at least 80 °F/27 °C for this test. CONNECT HOSES 1. Wipe all hose couplers with a clean, lint-free cloth before making connections. 2. Connect hoses from the hydraulic power source to the tool ttings or quick disconnects. It is good prac - tice to connect the return hose rs[...]

  • Page 13

    CT04 User Manual ◄ 13 SHUTDOWN 1. Move the hydraulic system control valve to the OFF position. 2. Disconnect the hydraulic hoses from the tool - rst the input (supply) hose, then the output (return) hose. 3. Insert plugs in the hose ends, couplers or tool ports, as applicable. 4. Wipe the tool thoroughly with a clean dry cloth. 5. Clean any fo[...]

  • Page 14

    14 ► CT04 User Manual NO TICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau - lic tools. Failure to do s[...]

  • Page 15

    CT04 User Manual ◄ 15 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the grinder , always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table. Use a owmeter known to b[...]

  • Page 16

    16 ► CT04 User Manual Capacity ........................................................................................................................................ #6 - 4/0 Conductor Crimping Force .......................................................................................... 4.4 tons @ 1650 psi / 4000 kg @ 1 14 bar Pressure Range[...]

  • Page 17

    CT04 User Manual ◄ 17 CT04 ILLUSTRA TION[...]

  • Page 18

    18 ► CT04 User Manual ITEM NO. P ART NO. QTY DESCRIPTION 1 001 18 1 RET AINING RING 2 00144 12 HSHCS 3 07626 2 O-RING ■ 4 09330 1 O-RING ■ 5 00294 1 O-RING ■ 6 00360 1 O-RING ■ 7 00831 1 ROD WIPER■ 8 00936 1 ADAPTER 9 01259 1 O-RING ■ 10 01534 1 ROLL PIN 11 01608 4 STEEL BALL 12 01809 1 V AL VE SPOOL 13 01812 1 V AL VE SPOOL SCREW 14 [...]

  • Page 19

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  • Page 20

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulics.com[...]