English dropdown-ico

Stanley Black & Decker EP30250 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Stanley Black & Decker EP30250, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Stanley Black & Decker EP30250 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Stanley Black & Decker EP30250. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Stanley Black & Decker EP30250 should contain:
- informations concerning technical data of Stanley Black & Decker EP30250
- name of the manufacturer and a year of construction of the Stanley Black & Decker EP30250 item
- rules of operation, control and maintenance of the Stanley Black & Decker EP30250 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Stanley Black & Decker EP30250 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Stanley Black & Decker EP30250, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Stanley Black & Decker service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Stanley Black & Decker EP30250.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Stanley Black & Decker EP30250 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    © 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 69924 6-2014 V er-7 S afety , O pera tiOn and M aintenance USer ManUaL EP30 ELECTRONIC PIN BRAZING UNIT EP30200 EP30250[...]

  • Page 2

    2 ► EP30200 / EP30250 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ ___________ _________ ___________ _________ ___________ ___________ _ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo fi[...]

  • Page 3

    EP30200 / EP30250 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of the unit, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and cer[...]

  • Page 4

    4 ► EP30200 / EP30250 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are u[...]

  • Page 5

    EP30200 / EP30250 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance[...]

  • Page 6

    6 ► EP30200 / EP30250 User Manual WARNING Make sure battery charging is only accomplished in a well ventilated room. DO NOT PLACE THE CONTROL BOX ON T OP OF THE BA TTERIES. REMOVE THE BA TTERY BOX COVER. Battery charging produces explosive gases. A battery explosion can cause serious injuries. Avoid battery explosions by keeping cigarettes, spark[...]

  • Page 7

    EP30200 / EP30250 User Manual ◄ 7 OPERA TION PREP ARE THE RAIL SURF ACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required. Before brazing, the rail must be cleaned of rust, corrosion, paint, pits, or other contamination at the points where the braz [...]

  • Page 8

    8 ► EP30200 / EP30250 User Manual Pin Holder Ring Holder SWITCH Dial a. The ring holder is a "push t" to the gun. T o remove it from the gun, simply pull it away from the gun. b. The pin holder is threaded onto a threaded shaft in the gun and locked in place with a nut. Place an open end wrench over the nut and an open end wrench ove[...]

  • Page 9

    EP30200 / EP30250 User Manual ◄ 9 NOTE: The EP30 does not have a power switch. 1 1. Position the terminal lug of the bonding cable against the cleaned surface of the rail. Position the gun against the cable lug so that the brazing pin is at the top edge of the cable lug hole. See Figure 4 below . Figure 4. Gun position IMPORT ANT Make sure the co[...]

  • Page 10

    10 ► EP30200 / EP30250 User Manual 1. Check that all parts were received. EP300 Unit Delivered with: Gun S15, incl 2,7 m SAFE 91015 Ground device 2,7 m SAFE 8089 1 - Power cord 2 - Power cable 3 m The S300 requires a welding machine capable to deliver 250-300 Amp, open circuit voltage of max. 80V . (Not supplied by Stanley) 2. Connect Connect pow[...]

  • Page 11

    EP30200 / EP30250 User Manual ◄ 1 1 3. Brazing instruction. W arning! Always use eye protectors when grinding and brazing! Note, use only ST ANLEY´s grinding wheel specially made for brazing, other type of wheels will leave a surface not suitable for brazings. Keep the grinding wheel clean and free from oil etc. - Grind the brazing and grounding[...]

  • Page 12

    12 ► EP30200 / EP30250 User Manual - Note that you always must use a railbond together with the brazing pin and the ferrule to do a pin brazing, except when brazing a special threaded brazing pin then only a ferrule and M8, M10 or M12 brazing pin is to be used. - Press carefully the gun with the cable shoe, the ferrule and the brazing pin to the [...]

  • Page 13

    EP30200 / EP30250 User Manual ◄ 13 PIN HOLDERS Squeeze the ngers on the pin holder together each time you feel that the brazing pin goes in too easy when mounting them into the pin holder . This is important since all the current goes thru the pin holder to the brazing pin. If the ngers are too loose the pin holder will be damaged and must [...]

  • Page 14

    14 ► EP30200 / EP30250 User Manual In order to perform this trouble shooting you will need: voltmeter , 8 mm and 10 mm spanners, hexagon spanner 3 mm, 4mm and 5 mm, control instrument to check lift height for S15 pistol. Working material Are the bonds in good condition - no breaks, clean ? Are the pins of the correct type ? Grinding wheeel Is the[...]

  • Page 15

    EP30200 / EP30250 User Manual ◄ 15 • Check that the pin holder is not burnt or not holding the pin tightly . If not, remove the ring holder , clean all the parts and squeeze the ngers of the pin holder together . • Check the cables on the gun from time to time for damage. Replace as required. • Check that the lift level is correct with l[...]

  • Page 16

    16 ► EP30200 / EP30250 User Manual EP30200 V oltage............................................................................................................................................................................................... 36V dc Approximate Number of Brazings per Battery Charge ................................................[...]

  • Page 17

    EP30200 / EP30250 User Manual ◄ 17 PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins. 35825 Extended pin and ring holder set for 8-9,5 mm brazing pins. 37945 Ring Ho[...]

  • Page 18

    18 ► EP30200 / EP30250 User Manual BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 35835 39243 3/16 Bond, 300 mm long 35835 39244 25 mm², 200 mm long 35835 37944 50 mm², 185 mm long 35836 39705 Bond Wire 16" OAL x 25 [...]

  • Page 19

    EP30200 / EP30250 User Manual ◄ 19 Fuses, Chargers, & Batteries Part No. Description 56557 Fuse, PCB EP30/60 56558 Fuse, Grinder Outlet EP30 56559 Fuse, Control Cable EP30 56560 Auto Fuse, 5A EP60 56561 Auto Fuse, 15A EP60 56562 Auto Fuse, 30A EP60 35866 Charger 36 VDC 7 AMP EP30/60 W/ Special DC plug. 47320 Inverter 12V DC-1 10V AC 41769 Bat[...]

  • Page 20

    20 ► EP30200 / EP30250 User Manual CABLES Part No. Description 35809 Ground Cable_____________________________________ 35806 Carrying Harness__________________________________ 35820 Extension Cable for Grinding_________________________ 35819 Extension Cable for Ground__________________________ 41768 Adapter , Charging_____________________________[...]

  • Page 21

    EP30200 / EP30250 User Manual ◄ 21 GUNS Part No. Description BG10100 Pin Brazing Gun____________________________________ BG10101 Angle Head Gun____________________________________ Plugs Part No. Description 35823 Plug Male Grinder 4-Pin______________ 65831 Plug Male Controller Gun 3-Pin______________ 66696 Plug Male Power Supply Gun Cable________[...]

  • Page 22

    22 ► EP30200 / EP30250 User Manual A A 01 02 03 04 05 06 07 09 13 12 08 18 17 14 14 19 24 15 16 16 15 10 11 11 23 23 20 30 29 27 28 28 22 21 24 25 25 25 26 26 25 26 25 31 26 25 25 26 29 30 25 31 30 30 29 29 32 32 33 Electronic box for EP30 XC 34. Resistor & Circuit Board Unit Assembled and precalibrated INTERNAL ELECTRONIC CONTROL BOX EP30 P [...]

  • Page 23

    EP30200 / EP30250 User Manual ◄ 23 Item Part No. Qty Description 01 66838 1 FRAME EP30 02 66846 1 LABEL EP30 03 66839 1 CIRCUIT BOARD 04 66018 1 RELA Y 05 66840 1 CIRCUIT BOARD MOUNTING PLA TE 06 66841 1 RESISTOR MOUNTING PLA TE 07 66698 1 RESISTOR ASSY W/CABLE 08 66843 1 YELLOW LED LENS 09 66844 1 RED LED LENS 10 66694 1 KNOB FOR ROT ARY SWITCH [...]

  • Page 24

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]